scholarly journals Impact Resistance Study of Three-Dimensional Orthogonal Carbon Fibers/BMI Resin Woven Composites

Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4376
Author(s):  
Yanqi Hu ◽  
Zekan He ◽  
Haijun Xuan

Three-dimensional woven composites have been reported to have superior fracture toughness, fatigue life and damage tolerance compared with laminated composites due to through-thickness reinforcement. These properties make them lighter replacements for traditional high-strength metals and laminated composites. This paper will present impact resistance research on three-dimensional orthogonal woven composites consisting of carbon fibers/bismaleimide resin (BMI). A series of impact tests were conducted using the gas gun technique with the impacted target of 150 mm × 150 mm × 8 mm (length × width × thickness) and the cylindrical titanium projectile. The projectile velocity ranged from 180 m/s to 280 m/s, generating different results from rebound to perforation. This paper also presents a multiscale modeling strategy to investigate the damage and failure behavior of three-dimensional woven composites. The microscale and mesoscale are identified to consider the fiber/matrix scale and the tow architecture scale respectively. The macroscale model was effective with homogenized feature. Then a combined meso-macroscale model was developed with the interface definitions for component analysis in the explicit dynamic software LS-DYNA. The presented results showed reliable interface connection and can be used to study localized composites damage at a relatively high efficiency.

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2062
Author(s):  
Marcin Górski ◽  
Rafał Krzywoń ◽  
Magdalena Borodeńko

The monitoring of structures is one of the most difficult challenges of engineering in the 21st century. As a result of changes in conditions of use, as well as design errors, many building structures require strengthening. This article presents research on the development of an externally strengthening carbon-fiber textile with a self-sensing option, which is an idea is based on the pattern of resistive strain gauges, where thread is presented in the form of zig-zagging parallel lines. The first laboratory tests showed the system’s high efficiency in the measurement of strains, but also revealed its sensitivity to environmental conditions. This article also presents studies on the influence of temperature and humidity on the measurement, and to separate the two effects, resistance changes were tested on unloaded concrete and wooden samples. The models were then placed in a climatic chamber, and the daily cycle of temperature and humidity changes was simulated. The research results confirmed preliminary observations of resistivity growths along with temperature. This effect is more visible on concrete samples, presumably due to its greater amount of natural humidity. The strain measurement with carbon fibers is very sensitive to temperature changes, and applications of this method in practice require compensation.


2016 ◽  
Vol 87 (18) ◽  
pp. 2275-2304 ◽  
Author(s):  
Kadir Bilisik

In this study, the impact resistance of two-dimensional (2D) fabrics and three-dimensional (3D) preforms is explained. These fabrics and preforms include 2D and 3D woven and knitted flat and circular fabrics. Various types of soft/layered structures as well as rigid composite are outlined with some design examples for ballistic and stab threats. The recent developments in nanotubes/nanofibers and shear-thickening fluids (STF) for ballistic fabrics are reviewed. The ballistic properties of single- and multi-layered fabrics are discussed. Their impact mechanism is explained for both soft vest and rigid armor applications. Analytical modeling and computational techniques for the estimation of ballistic properties are outlined. It is concluded that the ballistic/stab properties of fiber-reinforced soft and rigid composites can be enhanced by using high-strength fibers and tough matrices as well as specialized nanomaterials. Ballistic/stab resistance properties were also improved by the development of special fabric architectures. All these design factors are of primary importance for achieving flexible and lightweight ballistic structures with a high ballistic limit.


Author(s):  
Youssef Ibrahim ◽  
Khaled H. Khafagy ◽  
Tarek M. Hatem ◽  
Hesham A. Hegazi

Abstract Tool steels are essential for any industry, being used to cut, drill, form, shear, and shape ferrous and non-ferrous materials in bulk or powder forms. Due to the harsh service environment, tool steels are engineered with superior properties that include high wear, corrosion, and impact resistance. The macro properties of tool steel alloys are acknowledged to depend upon their fine martensitic microstructure. Therefore, accurate representation of its microstructures will help to further study its behavior which shall lead in advancing and improving their properties. In the current research, a novel microstructure generator for tool steel alloys will be used to precisely simulate complex microstructures of tool steels. The novel generating algorithm along with multiple-slip crystal plasticity based model and specialize spectral solver formulations are used to investigate high-speed tools steels behavior. The spectral method for elastoviscoplastic boundary value problems implicitly uses fast Fourier transformation algorithm (FFT) by applying periodic BCs. Both quasi-static and dynamic uniaxial tensile loading in the [010] direction is applied on a RVE of AISI H11 martensitic tool steel. Validating the numerical results with the experimental results of tool steels is presented.


2018 ◽  
Vol 786 ◽  
pp. 215-223 ◽  
Author(s):  
Mohamad Midani ◽  
Abde Fattah Seyam ◽  
Mark Pankow

Development of three-dimensional (3D) weaving technology introduced new and enhanced features to the 2D weaving technology. 3D Orthogonal Woven (3DOW) preforms have a through-thickness yarn component that significantly enhances the impact resistance and delamination resistance. In this study, a range of 3DOW E-glass preforms were woven using 3D weaving technology and then converted into composites, using vacuum assisted resin transfer molding technology. The composite samples had varying structural parameters, such as, number of Y-yarn layers, X-yarn pick density, Z-yarn interlacing pattern. The purpose was to study the effect of changing those structural parameters on the different impact responses of the 3DOW composites under different modes of impact, namely, tup, Izod and Charpy impact. The study indicated that, the number of Y-yarn layers, had the most significant effect on the total tup, Izod, and Charpy impact energies. The X-yarn pick density, had slight effect on the three modes of impact, while the Z-yarn weave design only had a slight significant effect on the tup and Charpy impact energy.


2007 ◽  
Vol 60 (1) ◽  
pp. 37-49 ◽  
Author(s):  
Levent Onal ◽  
Sabit Adanur

The usage of textile structures as a reinforcement for polymer composites became essential in many industrial applications in, for example, the marine and aerospace industries because of their favorable stiffness and strength to weight ratio. Determination of elastic properties and failure behavior of textile reinforced composites is vital for industrial design and engineering applications. This paper aims to present a review of numerical and analytical models for elastic, thermal, and strength/failure analysis of 2D reinforced woven composites. Major modeling techniques and approaches are presented. A state of the art review of woven fabric composites is presented starting from earlier one-dimensional models to recent three-dimensional models. The intention is not to give a detailed analysis of the mathematical approaches to the models discussed, but rather to inform researchers about the main ideas of previous works. This review article cites 122 references.


Author(s):  
Marcin Górski ◽  
Rafał Krzywoń ◽  
Magdalena Borodeńko

Monitoring of structures is one of the engineering challenges of the 21st century. At the same time, as a result of changes in the conditions of use, design errors, many building structures require strengthening. The article presents research on the development of the external strengthening carbon fiber textile with an option of self-sensing. The idea is based on the pattern of resistive strain gauge, where thread is provided in a zig-zag of parallel lines. Already the first laboratory tests showed the high efficiency of the system in the measurement of strains, but also revealed the sensitivity of measurement to environmental conditions. The article presents studies on the influence of temperature and humidity on the measurement. To separate those effects, resistance changes were tested on unloaded concrete and wooden samples. The models were placed in a climatic chamber and the daily cycle of temperature and humidity changes was simulated. The results of the research confirm preliminary observations. Resistivity growths with the temperature. This effect is more visible on concrete samples, presumably due to its greater natural humidity. The strain measurement with carbon fibers is very sensitive to temperature changes and application of this method in practice requires compensation.


Science ◽  
2019 ◽  
Vol 364 (6447) ◽  
pp. 1260-1263 ◽  
Author(s):  
Z. Yin ◽  
F. Hannard ◽  
F. Barthelat

Glass has outstanding optical properties, hardness, and durability, but its applications are limited by its inherent brittleness and poor impact resistance. Lamination and tempering can improve impact response but do not suppress brittleness. We propose a bioinspired laminated glass that duplicates the three-dimensional “brick-and-mortar” arrangement of nacre from mollusk shells, with periodic three-dimensional architectures and interlayers made of a transparent thermoplastic elastomer. This material reproduces the “tablet sliding mechanism,” which is key to the toughness of natural nacre but has been largely absent in synthetic nacres. Tablet sliding generates nonlinear deformations over large volumes and significantly improves toughness. This nacre-like glass is also two to three times more impact resistant than laminated glass and tempered glass while maintaining high strength and stiffness.


2017 ◽  
Vol 21 (6) ◽  
pp. 1975-1990
Author(s):  
Yu-Chun Chuang ◽  
Limin Bao ◽  
Pey Yu Chen ◽  
Ching-Wen Lou ◽  
Jia-Horng Lin

Diverse products are delivered from the production place to different destinations, during which any impacts or shakes easily lead to the damage of products. Buffering packaging materials are thus used to absorb the energy caused by damage, thereby preserving the goods. Buffering packaging materials are commonly made of plastics and foams, which are the materials that have limited buffering effect and cannot be repetitively used. Therefore, this study proposes eco-friendly buffering sandwich-structured composites using thermoplastic polyurethane honeycomb grids and three-dimensional crimped, flame-resistant polyester nonwoven fabrics. Thermoplastic polyurethane honeycomb grids have advantages of a lightweight, a high strength, and high impact resistance. Thus, thermoplastic polyurethane honeycomb grids can be combined with flexible nonwoven fabrics that features ease of process to form environmentally friendly buffering packaging materials. Polyester nonwoven fabrics are made of differing basic weights. A total of one to three layers of polyester nonwoven fabrics serve as the cover sheets of the sandwiches, while a thermoplastic polyurethane grid serves as the interlayer in order to obtain different thicknesses. The buffering sandwiches are tested for bursting strength, air permeability, resilience rate, limited oxygen index, and drop-weight impact test, thereby characterizing their mechanical properties and buffering efficacy. The buffering sandwiches have an optimal residual impact stress of 4762 N when the polyester nonwoven fabrics have a basic weight of 150 g/m2. Moreover, the buffering sandwiches have an optimal resilient rate of 41.8% when they are composed of three-layered polyester cover sheets on both upper and lower sides, and are industrial product that qualified for use as buffering packaging.


2013 ◽  
Vol 41 (1) ◽  
pp. 60-79 ◽  
Author(s):  
Wei Yintao ◽  
Luo Yiwen ◽  
Miao Yiming ◽  
Chai Delong ◽  
Feng Xijin

ABSTRACT: This article focuses on steel cord deformation and force investigation within heavy-duty radial tires. Typical bending deformation and tension force distributions of steel reinforcement within a truck bus radial (TBR) tire have been obtained, and they provide useful input for the local scale modeling of the steel cord. The three-dimensional carpet plots of the cord force distribution within a TBR tire are presented. The carcass-bending curvature is derived from the deformation of the carcass center line. A high-efficiency modeling approach for layered multistrand cord structures has been developed that uses cord design variables such as lay angle, lay length, and radius of the strand center line as input. Several types of steel cord have been modeled using the developed method as an example. The pure tension for two cords and the combined tension bending under various loading conditions relevant to tire deformation have been simulated by a finite element analysis (FEA). Good agreement has been found between experimental and FEA-determined tension force-displacement curves, and the characteristic structural and plastic deformation phases have been revealed by the FE simulation. Furthermore, some interesting local stress and deformation patterns under combined tension and bending are found that have not been previously reported. In addition, an experimental cord force measurement approach is included in this article.


Author(s):  
G. F. Zhelezina ◽  
V. G. Bova ◽  
S. I. Voinov ◽  
A. Ch. Kan

The paper considers possibilities of using a hybrid fabric made of high-modulus carbon yarn brand ZhGV and high-strength aramid yarns brand Rusar-NT for polymer composites reinforcement. The results of studies of the physical and mechanical characteristics of hybrid composite material and values of the implementation of the strength and elasticity carbon fibers and aramid module for composite material are presented. 


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