scholarly journals Investigation on the Curvature Correction Factor of Extension Spring

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4199
Author(s):  
P. S. Tan ◽  
Ali Akhavan Farid ◽  
Atefeh Karimzadeh ◽  
Seyed Saeid Rahimian Koloor ◽  
Michal Petrů
Keyword(s):  
Finite Element ◽  
Theoretical Model ◽  
Numerical Methods ◽  
Tensile Stress ◽  
Correction Factor ◽  
Fe Model ◽  
Stress Increase ◽  
Curvature Correction ◽  
Spring Wire ◽  
Inner Radius

The curvature correction factor is an important parameter in the stress calculation formulation of a helical extension spring, which describes the effect of spring wire curvature on the stress increase towards its inner radius. In this study, the parameters affecting the curvature correction factor were investigated through theoretical and numerical methods. Several finite element (FE) models of an extension spring were generated to obtain the distribution of the tensile stress in the spring. In this investigation, the hook orientation and the number of coils of the extension spring showed significant effects on the curvature correction factor. These parameters were not considered in the theoretical model for the calculation of the curvature correction factor, causing a deviation between the results of the FE model and the theoretical approach. A set of equations is proposed for the curvature correction factor, which relates both the spring index and the number of coils. These equations can be applied directly to the design of extension springs with a higher safety factor.

Development and Validation of a Finite Element Model of Wear in Uhmwpe Liner Using Experimental Data From Hip Simulator Studies

2021 ◽  
Author(s):  
Nihal Kottan ◽  
Gowtham N H ◽  
Bikramjit Basu
Keyword(s):  
Finite Element ◽  
Femoral Head ◽  
Wear Rate ◽  
Contact Pressure ◽  
Correction Factor ◽  
Linear Wear ◽  
Maximum Relative Error ◽  
Fe Model ◽  
3D Point Clouds ◽  
Dynamic Wear

Abstract The wear of acetabular liner is one of the key factors determining the longevity and osseointegration of Total Hip Replacement (THR) implants. The long-term experimental measurements of wear in THR components are time and cost-intensive. A finite element (FE) model of a 32 mm Ceramic on Polymer system consisting of ZTA (Zirconia-toughened Alumina) femoral head and UHMWPE (Ultrahigh molecular weight polyethylene) liner was developed to predict the dynamic wear response of the liner. Archard-Lancaster equation, consisting of surface contact pressure, wear rate, and sliding distance, was employed to predict the wear in the liner. The contact pressure and wear at the articulating surface were found to decrease over time. A new computational method involving 3D point clouds from the FE analyzed results were used to construct wear maps. The model was able to predict the linear wear with relative errors ranging from 9% to 36% over 2 million cycles when compared to the published results. The increasing error percentage occurring primarily from the use of a constant wear rate was reduced to a maximum of 17% by introducing a correction factor. Volumetric wear rate was predicted with a maximum relative error of 7% with the implementation of the correction factor. When the model was implemented to study liners of diameters ranging from 28 mm to 36 mm, the linear wear was seen to decrease with an increase in femoral head diameter, which is in agreement with the clinical data.

Performance enhancement of normal contact ratio gearing system through correction factor

2019 ◽  
Vol 13 (3) ◽  
pp. 5242-5258
Author(s):  
R. Ravivarman ◽  
K. Palaniradja ◽  
R. Prabhu Sekar
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Correction Factor ◽  
Bending Strength ◽  
Performance Enhancement ◽  
Transmission Ratio ◽  
Contact Ratio ◽  
Element Analysis ◽  
Normal Contact ◽  
Root Region

As lined, higher transmission ratio drives system will have uneven stresses in the root region of the pinion and wheel. To enrich this agility of uneven stresses in normal-contact ratio (NCR) gearing system, an enhanced system is desirable to be industrialized. To attain this objective, it is proposed to put on the idea of modifying the correction factor in such a manner that the bending strength of the gearing system is improved. In this work, the correction factor is modified in such a way that the stress in the root region is equalized between the pinion and wheel. This equalization of stresses is carried out by providing a correction factor in three circumstances: in pinion; wheel and both the pinion and the wheel. Henceforth performances of this S+, S0 and S- drives are evaluated in finite element analysis (FEA) and compared for balanced root stresses in parallel shaft spur gearing systems. It is seen that the outcomes gained from the modified drive have enhanced performance than the standard drive.

Representation of bolted joints in a structure using finite element modelling and model updating

2020 ◽  
Vol 14 (3) ◽  
pp. 7141-7151 ◽  
Author(s):  
R. Omar ◽  
M. N. Abdul Rani ◽  
M. A. Yunus
Keyword(s):  
Finite Element ◽  
Dynamic Behaviour ◽  
Model Updating ◽  
Complex Structure ◽  
Bolted Joints ◽  
Model Parameters ◽  
Fe Model ◽  
Bolted Joint ◽  
Fe Modelling ◽  
Joint Structure

Efficient and accurate finite element (FE) modelling of bolted joints is essential for increasing confidence in the investigation of structural vibrations. However, modelling of bolted joints for the investigation is often found to be very challenging. This paper proposes an appropriate FE representation of bolted joints for the prediction of the dynamic behaviour of a bolted joint structure. Two different FE models of the bolted joint structure with two different FE element connectors, which are CBEAM and CBUSH, representing the bolted joints are developed. Modal updating is used to correlate the two FE models with the experimental model. The dynamic behaviour of the two FE models is compared with experimental modal analysis to evaluate and determine the most appropriate FE model of the bolted joint structure. The comparison reveals that the CBUSH element connectors based FE model has a greater capability in representing the bolted joints with 86 percent accuracy and greater efficiency in updating the model parameters. The proposed modelling technique will be useful in the modelling of a complex structure with a large number of bolted joints.

Upon Impact Numerical Modeling of Foam Materials

2017 ◽  
Vol 54 (2) ◽  
pp. 195-202
Author(s):  
Vasile Nastasescu ◽  
Silvia Marzavan
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Numerical Modeling ◽  
Numerical Analysis ◽  
Numerical Methods ◽  
Boundary Conditions ◽  
General Character ◽  
Foam Material ◽  
Various Boundary Conditions ◽  
Specific Behaviour

The paper presents some theoretical and practical issues, particularly useful to users of numerical methods, especially finite element method for the behaviour modelling of the foam materials. Given the characteristics of specific behaviour of the foam materials, the requirement which has to be taken into consideration is the compression, inclusive impact with bodies more rigid then a foam material, when this is used alone or in combination with other materials in the form of composite laminated with various boundary conditions. The results and conclusions presented in this paper are the results of our investigations in the field and relates to the use of LS-Dyna program, but many observations, findings and conclusions, have a general character, valid for use of any numerical analysis by FEM programs.

scholarly journals Influence of finite element mesh size on the carrying capacity analysis of single-row ball slewing bearing

2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110090
Author(s):  
Peiyu He ◽  
Qinrong Qian ◽  
Yun Wang ◽  
Hong Liu ◽  
Erkuo Guo ◽  
...  
Keyword(s):  
Finite Element ◽  
Carrying Capacity ◽  
Mesh Size ◽  
Finite Element Mesh ◽  
Fe Model ◽  
Element Mesh ◽  
Heavy Load ◽  
Slewing Bearing ◽  
Maximum Contact ◽  
Slewing Bearings

Slewing bearings are widely used in industry to provide rotary support and carry heavy load. The load-carrying capacity is one of the most important features of a slewing bearing, and needs to be calculated cautiously. This paper investigates the effect of mesh size on the finite element (FE) analysis of the carrying capacity of slewing bearings. A local finite element contact model of the slewing bearing is firstly established, and verified using Hertz contact theory. The optimal mesh size of finite element model under specified loads is determined by analyzing the maximum contact stress and the contact area. The overall FE model of the slewing bearing is established and strain tests were performed to verify the FE results. The effect of mesh size on the carrying capacity of the slewing bearing is investigated by analyzing the maximum contact load, deformation, and load distribution. This study of finite element mesh size verification provides an important guidance for the accuracy and efficiency of carrying capacity of slewing bearings.

Finite Element Analysis of the Distributed Vibration Absorbers for Structural Noise Control

2005 ◽  
Author(s):  
Ashwini Gautam ◽  
Chris Fuller ◽  
James Carneal
Keyword(s):  
Finite Element ◽  
Numerical Model ◽  
Base Plate ◽  
Element Model ◽  
Fe Model ◽  
Vibration Absorbers ◽  
Element Analysis ◽  
Poroelastic Media ◽  
Hexahedral Elements ◽  
Component Models

This work presents an extensive analysis of the properties of distributed vibration absorbers (DVAs) and their effectiveness in controlling the sound radiation from the base structure. The DVA acts as a distributed mass absorber consisting of a thin metal sheet covering a layer of acoustic foam (porous media) that behaves like a distributed spring-mass-damper system. To assess the effectiveness of these DVAs in controlling the vibration of the base structures (plate) a detailed finite elements model has been developed for the DVA and base plate structure. The foam was modeled as a poroelastic media using 8 node hexahedral elements. The structural (plate) domain was modeled using 16 degree of freedom plate elements. Each of the finite element models have been validated by comparing the numerical results with the available analytical and experimental results. These component models were combined to model the DVA. Preliminary experiments conducted on the DVAs have shown an excellent agreement between the results obtained from the numerical model of the DVA and from the experiments. The component models and the DVA model were then combined into a larger FE model comprised of a base plate with the DVA treatment on its surface. The results from the simulation of this numerical model have shown that there has been a significant reduction in the vibration levels of the base plate due to DVA treatment on it. It has been shown from this work that the inclusion of the DVAs on the base plate reduces their vibration response and therefore the radiated noise. Moreover, the detailed development of the finite element model for the foam has provided us with the capability to analyze the physics behind the behavior of the distributed vibration absorbers (DVAs) and to develop more optimized designs for the same.

scholarly journals Finite element modelling of microstructural changes during equal channel angular drawing of pure aluminium

2021 ◽  
Author(s):  
Serafino Caruso ◽  
Stano Imbrogno
Keyword(s):  
Plastic Deformation ◽  
Grain Size ◽  
Finite Element ◽  
Size Variation ◽  
Fe Model ◽  
Pure Aluminium ◽  
Continuous Dynamic Recrystallization ◽  
Research Activities ◽  
Hardness Change ◽  
Continuous Dynamic

AbstractGrain refinement by severe plastic deformation (SPD) techniques, as a mechanism to control microstructure (recrystallization, grain size changes,…) and mechanical properties (yield strength, ultimate tensile strength, strain, hardness variation…) of pure aluminium conductor wires, is a topic of great interest for both academic and industrial research activities. This paper presents an innovative finite element (FE) model able to describe the microstructural evolution and the continuous dynamic recrystallization (CDRX) that occur during equal channel angular drawing (ECAD) of commercial 1370 pure aluminium (99.7% Al). A user subroutine has been developed based on the continuum mechanical model and the Hall-Petch (H-P) equations to predict grain size variation and hardness change. The model is validated by comparison with the experimental results and a predictive analysis is conducted varying the channel die angles. The study provides an accurate prediction of both the thermo-mechanical and the microstructural phenomena that occur during the process characterized by large plastic deformation.

scholarly journals Design and analysis of concrete-filled tubular flange girders under combined loading

2021 ◽  
pp. 136943322110015
Author(s):  
Rana Al-Dujele ◽  
Katherine Ann Cashell
Keyword(s):  
Finite Element ◽  
Axial Force ◽  
Failure Modes ◽  
Numerical Study ◽  
Combined Loading ◽  
Torsional Stiffness ◽  
Fe Model ◽  
Combined Effects ◽  
Element Analysis ◽  
Hollow Section

This paper is concerned with the behaviour of concrete-filled tubular flange girders (CFTFGs) under the combination of bending and tensile axial force. CFTFG is a relatively new structural solution comprising a steel beam in which the compression flange plate is replaced with a concrete-filled hollow section to create an efficient and effective load-carrying solution. These members have very high torsional stiffness and lateral torsional buckling strength in comparison with conventional steel I-girders of similar depth, width and steel weight and are there-fore capable of carrying very heavy loads over long spans. Current design codes do not explicitly include guidance for the design of these members, which are asymmetric in nature under the combined effects of tension and bending. The current paper presents a numerical study into the behaviour of CFTFGs under the combined effects of positive bending and axial tension. The study includes different loading combinations and the associated failure modes are identified and discussed. To facilitate this study, a finite element (FE) model is developed using the ABAQUS software which is capable of capturing both the geometric and material nonlinearities of the behaviour. Based on the results of finite element analysis, the moment–axial force interaction relationship is presented and a simplified equation is proposed for the design of CFTFGs under combined bending and tensile axial force.

scholarly journals Applicability of a Three-Layer Model for the Dynamic Analysis of Ballasted Railway Tracks

Vibration ◽  
2021 ◽  
Vol 4 (1) ◽  
pp. 151-174
Author(s):  
André F. S. Rodrigues ◽  
Zuzana Dimitrovová
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Dynamic Analysis ◽  
Shear Stiffness ◽  
Shear Resistance ◽  
Railway Track ◽  
Fe Model ◽  
Inertial Effects ◽  
Layer Model ◽  
3D Finite Element

In this paper, the three-layer model of ballasted railway track with discrete supports is analyzed to access its applicability. The model is referred as the discrete support model and abbreviated by DSM. For calibration, a 3D finite element (FE) model is created and validated by experiments. Formulas available in the literature are analyzed and new formulas for identifying parameters of the DSM are derived and validated over the range of typical track properties. These formulas are determined by fitting the results of the DSM to the 3D FE model using metaheuristic optimization. In addition, the range of applicability of the DSM is established. The new formulas are presented as a simple computational engineering tool, allowing one to calculate all the data needed for the DSM by adopting the geometrical and basic mechanical properties of the track. It is demonstrated that the currently available formulas have to be adapted to include inertial effects of the dynamically activated part of the foundation and that the contribution of the shear stiffness, being determined by ballast and foundation properties, is essential. Based on this conclusion, all similar models that neglect the shear resistance of the model and inertial properties of the foundation are unable to reproduce the deflection shape of the rail in a general way.

Fire and Post-Fire Performance of Space Grid Structures

2012 ◽  
Vol 238 ◽  
pp. 621-624 ◽  
Author(s):  
Guang Yong Wang ◽  
Xing Qiang Wang ◽  
Guang Wei Liu
Keyword(s):  
Finite Element ◽  
Failure Modes ◽  
Fe Model ◽  
Fire Damage ◽  
Fire Performance ◽  
Membrane Action ◽  
Load Bearing Capacity ◽  
Space Grid ◽  
Deformation Stress ◽  
In Fire

A fire performance finite element (FE) model of space grid structures in fire and after fire is proposed, and deformation, stress redistribution, failure modes of grid structures are also studied. The result shows that tensile membrane action arises when the grid is loaded after fire, and the load bearing capacity after fire is reduced by fire damage.

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