scholarly journals Cutting Behavior of Al0.6CoCrFeNi High Entropy Alloy

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4181
Author(s):  
George Constantin ◽  
Emilia Balan ◽  
Ionelia Voiculescu ◽  
Victor Geanta ◽  
Valentin Craciun

There is an increased interest in high entropy alloys as a result of the special possibilities of improving the mechanical, physical or chemical characteristics resulting from metallic matrices made of different chemical elements added in equimolar proportions. The next step in developing new alloys is to determine the cutting conditions to optimize manufacturing prescriptions. This article presents a series of tests performed to estimate the machining behavior of the Al0.6CoCrFeNi high entropy alloy. The effects of temperature during machining, wear effects on the cutting tool, evolution of the hardness on the processed areas, cutting force components and resultant cutting force for high entropy alloy (HEA) in comparison with 304 stainless steel, scrap aspect and machined surface quality were analyzed to have an image of the HEA machinability. In terms of cutting forces, the behavior of the HEA was found to be about 59% better than that of stainless steel. XRD analysis demonstrated that the patterns are very similar for as-cast and machined surfaces. The wear effects that appear on the cutting edge faces for the tool made of rapid steel compared to carbide during HEA machining led to the conclusion that physical vapor deposition (PVD)-coated carbide inserts are suitable for the cutting of HEAs.

Metals ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 1338
Author(s):  
Lakshmanan Selvam ◽  
Pradeep Kumar Murugesan ◽  
Dhananchezian Mani ◽  
Yuvaraj Natarajan

Over the past decade, the focus of the metal cutting industry has been on the improvement of tool life for achieving higher productivity and better finish. Researchers are attempting to reduce tool failure in several ways such as modified coating characteristics of a cutting tool, conventional coolant, cryogenic coolant, and cryogenic treated insert. In this study, a single layer coating was made on cutting carbide inserts with newly determined thickness. Coating thickness, presence of coating materials, and coated insert hardness were observed. This investigation also dealt with the effect of machining parameters on the cutting force, surface finish, and tool wear when turning Ti-6Al-4V alloy without coating and Physical Vapor Deposition (PVD)-AlCrN coated carbide cutting inserts under cryogenic conditions. The experimental results showed that AlCrN-based coated tools with cryogenic conditions developed reduced tool wear and surface roughness on the machined surface, and cutting force reductions were observed when a comparison was made with the uncoated carbide insert. The best optimal parameters of a cutting speed (Vc) of 215 m/min, feed rate (f) of 0.102 mm/rev, and depth of cut (doc) of 0.5 mm are recommended for turning titanium alloy using the multi-response TOPSIS technique.


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