scholarly journals Properties of a Three-Component Mineral Road Binder for Deep-Cold Recycling Technology

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3585
Author(s):  
Zdzisława Owsiak ◽  
Przemysław Czapik ◽  
Justyna Zapała-Sławeta
Keyword(s):  
Setting Time ◽  
Total Content ◽  
Hydrated Lime ◽  
Cement Pastes ◽  
Free Lime ◽  
Cement Production ◽  
The Road ◽  
Mortar Strength ◽  
Binder Composition ◽  
Cold Recycling

This study examined the physical properties of a three-component mineral binder that is typically used in deep-cold recycling. Test binders were produced using Portland cement, hydrated lime, and cement bypass dust (CBPD) as a byproduct derived from cement production. The suitability of CBPD for use in road binders was assessed. Effects of the three-component binder composition on the setting time, soundness, consistency, and tensile and compressive strengths of the cement pastes and mortars were determined. The pastes and mortars of the same consistency obtained at different w/b ratios were tested. On this basis, the mixture proportions resulting in road binders satisfying the requirements of PN-EN 13282-2:2015 were determined. By mixing cement, lime, and CBPD during the tests, binder classes N1 to N3 were obtained. The replacement of 40% of cement mass with the CBPD high in free lime produced road binders suitable for recycled base layers. The total content of CBPD and hydrated lime in the road binder should not exceed 50% by mass. The potential risk of mortar strength reduction due to KCl recrystallization was discussed.

scholarly journals Utilization of Solid Waste from Brick Industry and Hydrated Lime in Self-Compacting Cement Pastes

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1109
Author(s):  
Mati Ullah Shah ◽  
Muhammad Usman ◽  
Muhammad Usman Hanif ◽  
Iqra Naseem ◽  
Sara Farooq
Keyword(s):  
Mechanical Properties ◽  
Solid Waste ◽  
Manufacturing Industry ◽  
Setting Time ◽  
Hydrated Lime ◽  
Pozzolanic Reaction ◽  
Early Age ◽  
Cement Pastes ◽  
Brick Powder ◽  
High Degree

The huge amount of solid waste from the brick manufacturing industry can be used as a cement replacement. However, replacement exceeding 10% causes a reduction in strength due to the slowing of the pozzolanic reaction. Therefore, in this study, the pozzolanic potential of brick waste is enhanced using ultrafine brick powder with hydrated lime (HL). A total of six self-compacting paste mixes were studied. HL 2.5% by weight of binder was added in two formulations: 10% and 20% of waste burnt brick powder (WBBP), to activate the pozzolanic reaction. An increase in the water demand and setting time was observed by increasing the replacement percentage of WBBP. It was found that the mechanical properties of mixes containing 5% and 10% WBBP performed better than the control mix, while the mechanical properties of the mixes containing 20% WBBP were found to be almost equal to the control mix at 90 days. The addition of HL enhanced the early-age strength. Furthermore, WBBP formulations endorsed improvements in both durability and rheological properties, complemented by reduced early-age shrinkage. Overall, it was found that brick waste in ultrafine size has a very high degree of pozzolanic potential and can be effectively utilized as a supplementary cementitious material.

scholarly journals The Influence of Water Reducing Agents on Early Hydration Property of Ferrite Aluminate Cement Paste

Crystals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 731
Author(s):  
Chunlong Huang ◽  
Zirui Cheng ◽  
Jihui Zhao ◽  
Yiren Wang ◽  
Jie Pang
Keyword(s):  
Setting Time ◽  
Critical Role ◽  
Hydration Product ◽  
Reducing Agents ◽  
Reducing Agent ◽  
Hydration Process ◽  
Early Hydration ◽  
Cement Pastes ◽  
Hydration Rate ◽  
Aluminate Cement

The ferrite aluminate cement (FAC) could rapidly lose fluidity or workability due to its excessive hydration rate, and greatly reduce the construction performance. Chemical admixtures are commonly used to provide the workability of cement-based materials. In this study, to ensure required fluidity of FAC, chemically different water reducing agents are incorporated into the FAC pastes. The experiments are performed with aliphatic water reducing agent (AP), polycarboxylic acid water reducing agent (PC) and melamine water reducing agent (MA), respectively. Influence of the water reducing agents on fluidity, setting time, hydration process, hydration product and zeta potential of the fresh cement pastes is investigated. The results show that PC has a better dispersion capacity compared to AP and MA. Besides decreasing water dosage, PC also acts as a retarder, significantly increasing the setting times, delaying the hydration rate and leading to less ettringite in the hydration process of FAC particles. The water reducing agents molecules are adsorbed on the surface of positively charged minerals and hydration products, however, for PC, steric hindrance from the long side chain of PC plays a critical role in dispersing cement particles, whereas AP and MA acting through an electrostatic repulsion force.

scholarly journals Effect of Calcium Nitrate on the Properties of Portland–Limestone Cement-Based Concrete Cured at Low Temperature

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1611
Author(s):  
Gintautas Skripkiūnas ◽  
Asta Kičaitė ◽  
Harald Justnes ◽  
Ina Pundienė
Keyword(s):  
Compressive Strength ◽  
Cement Paste ◽  
Setting Time ◽  
Calcium Nitrate ◽  
Curing Temperature ◽  
Hardened Concrete ◽  
Cement Pastes ◽  
Initial Setting Time ◽  
Initial Setting ◽  
Early Strength

The effect of calcium nitrate (CN) dosages from 0 to 3% (of cement mass) on the properties of fresh cement paste rheology and hardening processes and on the strength of hardened concrete with two types of limestone-blended composite cements (CEM II A-LL 42.5 R and 42.5 N) at different initial (two-day) curing temperatures (−10 °C to +20 °C) is presented. The rheology results showed that a CN dosage up to 1.5% works as a plasticizing admixture, while higher amounts demonstrate the effect of increasing viscosity. At higher CN content, the viscosity growth in normal early strength (N type) cement pastes is much slower than in high early strength (R type) cement pastes. For both cement-type pastes, shortening the initial and final setting times is more effective when using 3% at +5 °C and 0 °C. At these temperatures, the use of 3% CN reduces the initial setting time for high early strength paste by 7.4 and 5.4 times and for normal early strength cement paste by 3.5 and 3.4 times when compared to a CN-free cement paste. The most efficient use of CN is achieved at −5 °C for compressive strength enlargement; a 1% CN dosage ensures the compressive strength of samples at a −5 °C initial curing temperature, with high early strength cement exceeding 3.5 MPa but being less than the required 3.5 MPa in samples with normal early strength cement.

Analysis of Weighting Coefficients of Post-Assessment Indexes for Cold Recycling Engineering of Asphalt Pavement Based on Hierarchy Analytic Procedure

2012 ◽  
Vol 204-208 ◽  
pp. 1857-1863
Author(s):  
Min Jiang Zhang ◽  
Wen Bo Zhang ◽  
Bao Yang Yu
Keyword(s):  
Asphalt Pavement ◽  
Base Layer ◽  
Environmental Benefit ◽  
Analytic Hierarchy ◽  
Analytic Procedure ◽  
The Road ◽  
Technology Project ◽  
Recycling Technology ◽  
Cold Recycling ◽  
Post Assessment

Based on the theory of hierarchy analysis, the post-assessment indexes system of cold recycling technology project have been established, and the hierarchy analytic procedure have been used to determine the weighing coefficients for post-assessment indexes of cold recycling engineering of asphalt pavement, and the weighing values for various levels factors were given for the cold recycling base layer project of highway of Shenyang-Yingkou. Considering the road performance and economic benefit, societal and environmental benefit, the analytic hierarchy procedure (AHP) method can effectively avoid making wrong decisions subjectively and made it more scientific and reasonable to determine the weighing values of post-assessment indexes, and it is an effective method to determine the weighing values for post-assessment indexes of the cold recycling technology project.

scholarly journals OPTIMIZATION OF THE USE OF FLY ASH AS AN ADDITIVE PORTLAND COMPOSITE CEMENT (PCC)

2019 ◽  
Vol 4 (2) ◽  
pp. 61-72 ◽  
Author(s):  
Leni Rumiyanti ◽  
Listiani Listiani ◽  
Tika Damayanti
Keyword(s):  
Fly Ash ◽  
Setting Time ◽  
Quality Analysis ◽  
Insoluble Residue ◽  
Optimum Conditions ◽  
Free Lime ◽  
Composite Cement ◽  
Ideal Composition ◽  
Physical And Chemical ◽  
The Ideal

Research has been carried out on the optimization of the use of Lahat Fly Ash as an Additive Portland Composite Cement (PCC) which aims to determine the optimum conditions for adding Lahat fly ash to produce cement with physical and chemical requirements in accordance with SNI 7064:2014 and discover the ideal composition of cement with fly additions Lahat ash from various cement compositions. The quality analysis in making PCC cement is chemically in the form of Insoluble Residue (IR), Loss of Ignition (LOI), and free lime (FCaO) as well as the quality of physics in the form of Blaine, setting time, and cement mortar compressive strength. The results obtained after the process of making PCC cement with the addition of 14% Lahat fly ash, namely PCC cement in optimum conditions with physical and chemical requirements in accordance with SNI 7064: 2014 where the ideal composition of PCC cement manufacture is 14% Lahat fly ash, clinker 62%, 3% gypsum, 18% limestone, and 3% pozzolans in making PCC cement. Therefore, Lahat fly ash can be used as an alternative mixture in making PCC cement.

scholarly journals Research and Analysis on the Principle in Plant Cold Recycling for Foamed Bitumen and Mixture Performance

2021 ◽  
Vol 4 (6) ◽  
Author(s):  
Zecheng Ni ◽  
Shijing Chen ◽  
Yihuan Li ◽  
Hongxi Peng ◽  
Jiawen Liang ◽  
...  
Keyword(s):  
Asphalt Concrete ◽  
Asphalt Pavement ◽  
External Factors ◽  
Asphalt Pavements ◽  
Huge Amount ◽  
Construction Waste ◽  
The Road ◽  
Road Performance ◽  
Foamed Bitumen ◽  
Cold Recycling

The early asphalt pavement in our country severely reduced the road performance due to various external factors during the use process. According to incomplete statistics, there are more asphalt pavements that need to be renovated and repaired every year in China, and the amount of construction waste such as asphalt concrete and other construction waste reaches 1,000. About ten thousand tons. If such a huge amount of construction waste is not used, it will inevitably cause great pollution to the environment. If it can be reused, not only will it be environmentally friendly and energy-saving, it will also save more than one billion yuan in costs. In view of the above problems, this article conducts related Research and Analysis on the Principle in Plant Cold Recycling for Foamed Bitumen and Mixture Performance to provide reference for future projects.

scholarly journals Application of the foamed bitumen and bitumen emulsion to the road base mixes in the deep cold recycling technology

2016 ◽  
Vol 11 (4) ◽  
pp. 291-301 ◽  
Author(s):  
Marek Iwański ◽  
Anna Chomicz-Kowalska
Keyword(s):  
Mechanical Properties ◽  
Portland Cement ◽  
Base Layer ◽  
The Road ◽  
Road Base ◽  
Bitumen Emulsion ◽  
Recycling Technology ◽  
Indirect Tensile ◽  
Foamed Bitumen ◽  
Cold Recycling

This paper presents findings of a study concerning the influence of binder type on the mechanical properties of road base in the cold recycling technology. The principal aim of this investigation was to evaluate the mixes in scope of susceptibility to moisture and low-temperatures. In the comparative research foamed bitumen and bitumen emulsion were used in four different concentrations (2.0%, 2.5%, 3.0%, 3.5%). The materials used in the study were reclaimed from an existing road construction layers: reclaimed aggregate from the road base and reclaimed asphalt pavement obtained by milling the surface and binder course. Portland cement in 2.0% concentration was used as a hydraulic binder. The evaluated parameters were: indirect tensile strengths, tensile strength retained and indirect tensile stiffness modulus at 25 °C. These tests were complemented by an evaluation of susceptibility to moisture and frost according to modified procedures implemented by American researchers: Tunnicliff, Root and Lottman. Moreover, tests for low-temperature cracking were conducted according to Finnish standard. The investigations showed that the use of foamed bitumen for road base layer produced in the cold recycling technology results in better mechanical properties and resistance to moisture and frost compared to using bitumen emulsion. The use of 2.5% of foamed bitumen and 2.0% of Portland cement in the recycled road base allowed to meet the established criteria.

scholarly journals Effect of boron-containing aggregates on setting and hardening of Portland cement mortars

2018 ◽  
Vol 163 ◽  
pp. 04003 ◽  
Author(s):  
Aneta Antolik ◽  
Michał A. Glinicki ◽  
Marek Gawlicki
Keyword(s):  
Isothermal Calorimetry ◽  
Setting Time ◽  
Radiation Shielding ◽  
Boron Compounds ◽  
Concrete Technology ◽  
Neutron Shielding ◽  
Mortar Strength ◽  
Cement Mortars ◽  
Isothermal Calorimeter ◽  
Cement Setting

Multicomponent cement-based composites are known as versatile structural materials for enhanced radiation shielding. The use of selected elements, like boron, cadmium, or rare earth elements, provides an increased neutron shielding capacity. Because of profusion, reasonable costs and large cross-section for neutron capture, boron containing minerals are suggested as aggregates for radiation shielding concrete. Despite many advantages, boron additives may act as cement setting retarders. Uncontrolled setting and hardening is not acceptable in radiation shielding concrete technology. In this work we present results from isothermal calorimetry measurements on cement mortars with boron-containing aggregates. Four types of boron aggregates were used in the studies: colemanite, ulexite, borax and boron carbide. Based on calorimetric curves, the beginning of setting time was determined. Additionally early mortar strength was investigated and linear relationship between the heat generated in the isothermal calorimeter and the early compressive strength has been observed. The use of isothermal calorimetry allowed us to estimate the limits for the content of boron compounds to be used cement mortar.

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