scholarly journals Experimental Study of Filtration Materials Used in the Car Air Intake

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3498
Author(s):  
Tadeusz Dziubak ◽  
Sebastian Dominik Dziubak
Keyword(s):  
Flow Resistance ◽  
Initial Period ◽  
Filter Material ◽  
Filtration Efficiency ◽  
Structure Parameters ◽  
Air Filtration ◽  
Resistance Increase ◽  
Filter Materials ◽  
Engine Component ◽  
Dust Absorption

Traditional cellulose filter media used for air filtration in vehicle engines are characterized by 99.9% filtration efficiency and accuracy above 2–5 µm. The highest engine component wear is caused by dust grains above 1 µm. Filter media with nanofiber additions provide greater filtration efficiency of dust grains below 5 µm. Filter material selection for vehicle engine air filter is a problem because their manufacturers mainly provide only the structure parameters: pore size, air permeability, and thickness. There is no information about material filtration properties using polydisperse test dust. The manuscript presents methodology and experimental test results of five samples A, B, C, D and E, filter materials differing in their chemical composition and structure parameters. In the first stage, efficiency characteristics φw, filtration accuracy dzmax and the flow resistance Δpw depending on the dust absorption coefficient km of three filter cartridges of each material, A, B, C, D and E, were determined. Then, from each material characteristics of one piece was selected in order to compare their initial and initial period efficiencies as well as changes in the flow resistance depending on the dust absorption coefficient km. Obtained results showed that the filter materials differ significantly in efficiency and accuracy values in the initial filtration period. Initial period duration is also different, i.e., filtration efficiency increasing time to a certain value, which for materials with a nanofiber layer is much shorter, which minimizes engine component wear. For materials with nanofibers, flow resistance increase intensity is greater, which results from surface filtration. Filtration efficiency of each filter material sample A, B, C, D and E was assessed with the filtration quality coefficient including the efficiency and flow resistance. In the available literature, the problem of increasing filtration efficiency in the initial period is known, but there are no results for specific filter materials. Research shows that filter material characteristics are closely related. Each increase in efficiency and accuracy of intake air filtration reduces engine components wear, but it is related to flow resistance increase in the engine intake system, which reduces its power, and increases need for more frequent filter servicing.

Material Properties Analysis with Addition of Nanofibres for Air Intake Filtration in Internal Combustion Engines

2021 ◽  
Vol 18 (1) ◽  
pp. 8621-8636
Author(s):  
T. Dziubak
Keyword(s):  
Flow Resistance ◽  
Internal Combustion Engines ◽  
Internal Combustion ◽  
Filtration Efficiency ◽  
Combustion Engines ◽  
Test Results ◽  
Air Filtration ◽  
Filter Media ◽  
Air Filter ◽  
Filter Materials

The aim of this study is to provide an experimental properties evaluation of a standard filter material (cellulose) and materials with fiber layer addition with small diameters (nanofibers). Filter media, including cellulose, used in the internal combustion engine inlet air filtration are made of high diameter fibres, approx. 15 µm. Significantly higher separation and filtration efficiency performance are obtained for materials with lower fibre diameters (nanofibres), however, at the expense of a significantly higher pressure drop, affecting the engine performance. Filter media manufacturers mainly specify the structure parameters (pore size, air permeability and thickness), without giving any information on the dust filtration performance and rate. The literature includes test results for models of different filter media structures. Filtration process modelling using polydisperse dust with particles of different shape and density and irregular filter media structure is possible using advanced computer techniques, however, the process is complex and requires many simplifications. Test results can be applied directly in the automotive industry. The data can be obtained by experimental tests on filter medium specimens, complete filter elements or air filters which are costly and time-consuming tests, however, those test methods are the most reliable. Conditions and testing methodology for intake air filter materials used in internal combustion engines were developed. Filtration and flow resistance efficiency and accuracy were done depending on test dust mass stopped per unit area. Tested materials filtration efficiency was assessed by a filtration quality factor, which includes experimentally determined efficiency and accuracy as well as flow resistance values. Much higher efficiency and filtration accuracy of dust grains below 5 µm in filtration materials with nanofibers addition compared to standard filtration material (filter paper) were demonstrated. For the same flow resistance values, filter materials with nanofibers addition accumulate smaller dust mass than standard filter paper. Usage of materials with nanofibers addition used in motor vehicles intake air filtration ensures their high efficiency and accuracy. It minimises its components wear, but at the expense of faster flow resistance increase, which shortens filter life and increases filter replacement frequency. Results obtained during the experimental research partly fill the gap when it comes to the basic material properties used in internal combustion engines intake air filter partitions production.

Characterization of glass fiber felt and its performance as an air filtration media

2020 ◽  
pp. 152808372096141
Author(s):  
Chi Zou ◽  
Yunlong Shi ◽  
Xiaoming Qian
Keyword(s):  
Pressure Drop ◽  
Glass Fiber ◽  
Separation Efficiency ◽  
Theoretical Calculations ◽  
Filtration Efficiency ◽  
Air Filtration ◽  
Slow Increase ◽  
Filter Materials ◽  
Fine Fiber

The glass fiber felt made through flame blowing process was characterized on morphology and its filtration performance. Fiber diameter has been measured through SEM and BET methods. Theoretical calculations on pressure drop and filtration efficiency were developed and compared with the experimental measurement. The discrepancy between the calculated results and measurement on filtration efficiency is derived from the presence of fine fiber (<0.5µm) in the glass fiber felt, which contributes to the actual high filtration efficiency in measurement. The multiple micro-layered structure in glass fiber felt, which improves the dust holding capacity and enables glass fiber felt as a depth filter. Glass fiber felt showed a longer duration of the slow increase region for pressure drop build-up comparing to other filter materials with lower averaged pressure drop through its filtration service life. Furthermore, quality factor calculation has been developed for prediction on the energy cost performance of the filters based on the pressure drop, separation efficiency and dust holding capacity.

scholarly journals Properties analysis of filtration materials with nanofibers addition

2019 ◽  
Vol 68 (1) ◽  
pp. 111-129
Author(s):  
Tadeusz Dziubak ◽  
Yurii Yendzheiovskyi
Keyword(s):  
Flow Resistance ◽  
Aerodynamic Characteristics ◽  
Filtration Efficiency ◽  
Mass Loading ◽  
Air Filtration ◽  
Air Filter ◽  
Dust Mass ◽  
Filtration Material ◽  
Accuracy Increase ◽  
Positive Effect

Nanofiber properties, methods of their production, and areas of their application have been presented. Parameters describing filtration materials with nanofibers addition were presented, and analyzed. Methodology for testing aerodynamic characteristics as well as characteristics of: efficiency, accuracy, and filter cartridges resistance with nanofibers addition, depending on the dust mass loading km were developed. Characteristic filtration parameters of the materials with nanofibers addition are presented. Five filtration inserts, differing in the filtration material with nanofibers addition, and without this layer were made. Test conditions were developed as well as a test stand was prepared. Aerodynamic characteristics tests of filter cartridges as well as filtration efficiency, accuracy, and flow resistance of standard (cellulose) cartridge, and the ones with nanofibers addition were performed. The positive effect of nanofiber layer on efficiency, and accuracy increase in the inlet engine air filtration was confirmed. Granulometric composition of air dust was assessed on a standard filter cartridge, and on a cartridge with nanofibers addition. Keywords: engine, air filter, nanofibers, filtration efficiency and accuracy, flow resistance, dust mass loading, grain size.

Filtration performance of biaxial circular seamless knitted filter material based on electrostatic adsorption

2021 ◽  
pp. 152808372110017
Author(s):  
Haiwen Mao ◽  
Zhijuan Pan
Keyword(s):  
Numerical Simulation ◽  
Research And Development ◽  
Electrostatic Field ◽  
Filter Material ◽  
Filtration Efficiency ◽  
Electrostatic Adsorption ◽  
Filtration Performance ◽  
Filter Materials ◽  
Active Filtration ◽  
The Relationship

In order to solve the problem of dust accumulation at the joints of traditional filter materials and the reduction of filtration efficiency, weft knitting was selected to make the fabric cylindrical unwinding machine. The cylindrical filter material was formed by cylindrical needling machine in the later period. This type of novel seamless filter material was compared with the traditional one on the filtration performance and numerical simulation of filtration performance. The results show that when the warp and weft lining yarns in the seamless filter material were PTFE monofilaments containing tourmaline particles, the filtration efficiency was the optimal due to the presence of the surface static voltage. The filtration efficiency could greatly be improved by 7.24%. The relationship between the surface static voltage and distance was exponential. The filter material with electrostatic field on the surface increased the active filtration of electrostatic adsorption in addition to the passive filtration. This type of seamless filter material provided research and development ideas and theoretical guidance for the development and application of filter materials.

Utility parameters of air filters used in general ventilation and air conditioning systems - new requirements of standards and results of own research

2018 ◽  
Vol 561 (6) ◽  
pp. 16-21
Author(s):  
Tomasz Jankowski ◽  
Szymon Jakubiak
Keyword(s):  
Air Conditioning ◽  
Flow Resistance ◽  
Filtration Efficiency ◽  
Air Filtration ◽  
Air Filters ◽  
Air Filter ◽  
Aerosol Flow ◽  
Air Conditioning Systems

The article discusses the replacement of the existing standard for air filtration for general ventilation (PN-EN 779) with a series of standards PN-EN ISO 16890. This article presents current rules for testing and classification of air filters. The results of the study which investigated changes in filtration efficiency and aerosol flow resistance in the range of 0.3 μm to 10 μm were presented to determine the inclusion of an exemplary air filter in the group PM10, PM2,5 and PM1.

scholarly journals Fabrication of Polypropylene-g-(Diallylamino Triazine) Bifunctional Nonwovens with Antibacterial and Air Filtration Activities by Reactive Extrusion and Melt-Blown Technology

2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Chao Liu ◽  
Zijian Dai ◽  
Rong Zhou ◽  
Qinfei Ke ◽  
Chen Huang
Keyword(s):  
Escherichia Coli ◽  
Antibacterial Effect ◽  
Antibacterial Property ◽  
Reactive Extrusion ◽  
Filtration Efficiency ◽  
Air Filtration ◽  
Filter Materials ◽  
Innovative Method ◽  
Extrusion Method

Air filtration materials such as protective masks can protect humans from airborne pathogens; however, most of the existing protective filtration materials are aimed to intercept bacteria. Therefore, in this work, modified polypropylene- (PP-) based melt-blown nonwovens with antibacterial property were prepared for reducing the infection rate during the filtering process. Firstly, an N-halamine precursor, 2,4-diamino-6-diallylamino-1,3,5-triazine (NDAM) monomer, was grafted with PP polymers (PP-g-NDAM) by reactive extrusion method, and the grafting effect was confirmed by nitrogen analysis and FTIR spectra. Then, the obtained PP-g-NDAM was mixed with pristine PP resins in different ratios to prepare the filter materials by melt-blown technology. Finally, the new PP-g-NDAM melt-blown filter materials were finishing treated by the chlorination and electrostatic process, which showed a high filtration efficiency with low pressure drop and a potent antibacterial effect against Escherichia coli (E. coli). This work provides an innovative method for manufacturing antibacterial filtration nonwovens, which can improve the quality of conventional filtration products.

scholarly journals Unravelling the process of petroleum hydrocarbon biodegradation in different filter materials of constructed wetlands by stable isotope fractionation and labelling studies

2021 ◽  
Author(s):  
Andrea Watzinger ◽  
Melanie Hager ◽  
Thomas Reichenauer ◽  
Gerhard Soja ◽  
Paul Kinner
Keyword(s):  
Stable Isotope ◽  
Constructed Wetlands ◽  
Hydrogen Isotope ◽  
Petroleum Hydrocarbon ◽  
Isotope Fractionation ◽  
Isotope Effects ◽  
Filter Material ◽  
Hydrocarbon Biodegradation ◽  
Stable Isotope Fractionation ◽  
Filter Materials

AbstractMaintaining and supporting complete biodegradation during remediation of petroleum hydrocarbon contaminated groundwater in constructed wetlands is vital for the final destruction and removal of contaminants. We aimed to compare and gain insight into biodegradation and explore possible limitations in different filter materials (sand, sand amended with biochar, expanded clay). These filters were collected from constructed wetlands after two years of operation and batch experiments were conducted using two stable isotope techniques; (i) carbon isotope labelling of hexadecane and (ii) hydrogen isotope fractionation of decane. Both hydrocarbon compounds hexadecane and decane were biodegraded. The mineralization rate of hexadecane was higher in the sandy filter material (3.6 µg CO2 g−1 day−1) than in the expanded clay (1.0 µg CO2 g−1 day−1). The microbial community of the constructed wetland microcosms was dominated by Gram negative bacteria and fungi and was specific for the different filter materials while hexadecane was primarily anabolized by bacteria. Adsorption / desorption of petroleum hydrocarbons in expanded clay was observed, which might not hinder but delay biodegradation. Very few cases of hydrogen isotope fractionation were recorded in expanded clay and sand & biochar filters during decane biodegradation. In sand filters, decane was biodegraded more slowly and hydrogen isotope fractionation was visible. Still, the range of observed apparent kinetic hydrogen isotope effects (AKIEH = 1.072–1.500) and apparent decane biodegradation rates (k = − 0.017 to − 0.067 day−1) of the sand filter were low. To conclude, low biodegradation rates, small hydrogen isotope fractionation, zero order mineralization kinetics and lack of microbial biomass growth indicated that mass transfer controlled biodegradation.

scholarly journals A Preliminary Study on the Use of Xylit as Filter Material for Domestic Wastewater Treatment

2021 ◽  
Vol 11 (11) ◽  
pp. 5281
Author(s):  
Marcin Spychała ◽  
Tadeusz Nawrot ◽  
Radosław Matz
Keyword(s):  
Quality Indicators ◽  
Initial Period ◽  
Oxygen Demand ◽  
Domestic Wastewater ◽  
Filter Material ◽  
Stage I ◽  
Stage Ii ◽  
Septic Tank ◽  
Preliminary Stage ◽  
Wastewater Quality

The aim of the study was to verify two morphological forms (“angel hair” and “scraps”) of xylit as a trickling filter material. The study was carried out on two types of polluted media: septic tank effluent (STE) and seminatural greywater (GW). The basic wastewater quality indicators, namely, chemical oxygen demand (COD), biochemical oxygen demand (BOD5), total suspended solids (TSS), ammonium nitrogen (NNH4), and total phosphorus (Ptot) were used as the indicators of treatment efficiency. Filtering columns filled with the investigated material acted as conventional trickling filters at a hydraulic load of 376–472 cm3/d during the preliminary stage, 198–245 cm3/d during stage I, and 184–223 cm3/d during stage II. The removal efficiency of the two morphological forms of xylit did not differ significantly. The average efficiencies of treatment were as follows: for COD, over 70, 80, and 85% for preliminary stage, stage I and stage II, respectively; for BOD5, 77–79% (preliminary stage); for TSS, 42% and 70% during the preliminary stage, and 88, 91, and 65% during stage I; for NNH4, 97–99% for stage I and 36–49% for stage II; for Ptot, 51–54% for stage I and 52–56% for stage II. The study demonstrated that xylit was a material highly effective in wastewater quality indicators removal, even during the initial period of its use.

scholarly journals Development of Needle-Punched Nonwoven Fabrics from Reclaimed Fibers for Air Filtration Applications

2014 ◽  
Vol 9 (1) ◽  
pp. 155892501400900 ◽  
Author(s):  
S. Sakthivel ◽  
Anban J.J. Ezhil ◽  
T. Ramachandran
Keyword(s):  
Pore Size Distribution ◽  
Pore Size ◽  
Size Distribution ◽  
Air Permeability ◽  
Filtration Efficiency ◽  
Raw Material ◽  
Fine Tuning ◽  
Physical Parameters ◽  
Air Filtration ◽  
Nonwoven Fabrics

This paper reports an investigative study on the fabrication and measurement of the air permeability, mechanical properties, pore size distribution, and filtration efficiency of different nonwoven fabrics produced from reclaimed fibers by analytically changing the machine variables to manipulate the physical parameters of the nonwoven fabrics. Reclaimed fiber of cotton (60%) and polyester (40%) blend was used, so that the prospect of value addition to an inexpensive source of raw material could be explored. The changes in air permeability were interpreted in terms of fabric density profile and pore size distribution. The filtration parameters of filtration efficiency, dust holding capacity, and pressure drop were also calculated. Additionally, the effects of calendering on pore size and filtration properties were evaluated to discover the opportunity of fine-tuning and the performance of the filters. The outcome in this study reflected an overall development in all filtration characteristics due to the calendering operation.

scholarly journals Comparison of Electrostatic Charging at Different Locations in the Melt Blowing Process

2000 ◽  
Vol os-9 (3) ◽  
pp. 1558925000OS-90
Author(s):  
Peter Ping-yi Tsai ◽  
Guo-wei Qin ◽  
Charles Hassenboehler
Keyword(s):  
Flow Resistance ◽  
High Efficiency ◽  
Air Flow ◽  
Filtration Efficiency ◽  
Fiber Glass ◽  
Melt Blowing ◽  
Electrostatic Charging ◽  
The Media

Melt blown (MB) fabrics are composed of fine fibers which contribute to high filtration efficiency (FE) and low air flow resistance compared to high efficiency filtration media such as fiber glass paper. Furthermore, MB fabrics are mostly made of polypropylene (PP) polymer, which can be electrostatically charged to enhance the media filtration efficiency without the increase of air flow resistance. However, different charging techniques or charging at different locations on the MB line will contribute to different filtration efficiency. This paper compares the efficiencies of different charging techniques in the MB line.

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