scholarly journals The Effect of Pre-Annealing on the Evolution of the Microstructure and Mechanical Behavior of Aluminum Processed by a Novel SPD Method

Materials ◽  
2020 ◽  
Vol 13 (10) ◽  
pp. 2361 ◽  
Author(s):  
Alexander P. Zhilyaev ◽  
Mario J. Torres ◽  
Homero D. Cadena ◽  
Sandra L. Rodriguez ◽  
Jessica Calvo ◽  
...  

A novel continuous process of severe plastic deformation (SPD) named continuous close die forging (CCDF) is presented. The CCDF process combines all favorite advances of multidirectional forging and other SPD methods, and it can be easily scaled up for industrial use. Keeping constant both the cross section and the length of the sample, the new method promotes a refinement of the microstructure. The grain refinement and mechanical properties of commercially pure aluminum (AA1050) were studied as a function of the number of CCDF repetitive passes and the previous conditioning heat treatment. In particular, two different pre-annealing treatments were applied. The first one consisted of a reheating to 623 K (350 °C) for 1 h aimed at eliminating the effect of the deformation applied during the bar extrusion. The second pre-annealing consisted on a reheating to 903 K (630 °C) for 48 h plus cooling down to 573 K (300 °C) at 66 K/h. At this latter temperature, the material remained for 3 h prior to a final cooling to room temperature within the furnace, i.e., slow cooling rate. This treatment aimed at increasing the elongation and formability of the material. No visible cracking was detected in the workpiece of AA1050 processed up to 16 passes at room temperature after the first conditioning heat treatment, and 24 passes were able to be applied when the material was subjected to the second heat treatment. After processing through 16 passes for the low temperature pre-annealed samples, the microstructure was refined down to a mean grain size of 0.82 µm and the grain size was further reduced to 0.72 µm after 24 passes, applied after the high temperature heat treatment. Tensile tests showed the best mechanical properties after the high temperature pre-annealing and 24 passes of the novel CCDF method. A yield strength and ultimate tensile strength of 180 and 226 MPa, respectively, were obtained. Elongation to fracture was 18%. The microstructure and grain boundary nature are discussed in relation to the mechanical properties attained by the current ultrafine-grained (UFG) AA1050 processed by this new method.

2021 ◽  
Vol 1016 ◽  
pp. 906-910
Author(s):  
Xin Hua Min ◽  
Cheng Jin

In this paper,effect of the different forging processes on the microstructure and mechanical properties of the flat flat billets of TA15 titanium alloy was investigated.The flat billiets of 80 mm×150 mm×L sizes of TA15 titanium alloy are produced by four different forging processes.Then the different microstrure and properties of the flat billiets were obtained by heat treatment of 800 °C~850 °C×1 h~4h.The results show that, adopting the first forging temperature at T1 °C、slow cooling and the second forging temperature at T2°C 、quick cooling, the primary αphases content is just 10%, and there are lots of thin aciculate phases on the base. This microstructure has both high strength at room temperature and high temperature, while the properties between the cross and lengthwise directions are just the same. So the hot processing of the first forging temperature at T1 °C、slow cooling and the second forging temperature at T2°C 、quick cooling is choosed as the ideal processing for production of aircraft frame parts.


2018 ◽  
Vol 284 ◽  
pp. 615-620 ◽  
Author(s):  
R.M. Baitimerov ◽  
P.A. Lykov ◽  
L.V. Radionova

TiAl6V4 titanium base alloy is widely used in aerospace and medical industries. Specimens for tensile tests from TiAl6V4 with porosity less than 0.5% was fabricated by selective laser melting (SLM). Specimens were treated using two heat treatment procedures, third batch of specimens was tested in as-fabricated statement after machining. Tensile tests were carried out at room temperature. Microstructure and mechanical properties of SLM fabricated TiAl6V4 after different heat treatments were investigated.


2012 ◽  
Vol 602-604 ◽  
pp. 627-630 ◽  
Author(s):  
Kyu Sik Kim ◽  
Kee Ahn Lee ◽  
Jong Ha Kim ◽  
Si Woo Park ◽  
Kyu Sang Cho

Inconel 713C alloy was tried to manufacture by using MIM(Metal Injection Molding) process. The high-temperature mechanical properties of MIMed Inconel 713C were also investigated. Processing defects such as pores and binders could be observed near the surface. Tensile tests were conducted from room temperature to 900°C. The result of tensile tests showed that this alloy had similar or somewhat higher strengths (YS: 734 MPa, UTS: 968 MPa, elongation: 7.16 % at room temperature) from RT to 700°C than those of conventional Inconel 713C alloys. Above 800°C, however, ultimate tensile strength decreased rapidly with increasing temperature (lower than casted Inconel 713C). Based on the observation of fractography, initial crack was found to have started near the surface defects and propagated rapidly. The superior mechanical properties of MIMed Inconel 713C could be obtained by optimizing the MIM process parameters.


2007 ◽  
Vol 560 ◽  
pp. 29-34 ◽  
Author(s):  
Emmanuel Gutiérrez C. ◽  
Armando Salinas-Rodríguez ◽  
Enrique Nava-Vázquez

The effects of heating rate and annealing temperature on the microstructure and mechanical properties of cold rolled Al-Si, low C non-oriented electrical steels are investigated using SEM metallography and uniaxial tensile tests. The experimental results show that short term annealing at temperatures up to 850 °C result in microstructures consisting of recrystallized ferrite grains with sizes similar to those observed in industrial semi-processed strips subjected to long term batch annealing treatments. Within the temperature range investigated, the grain size increases and the 0.2% offset yield strength decreases with increasing temperature. It was observed that the rate of change of grain size with increasing temperature increases when annealing is performed at temperatures greater than Ac1 (~870 °C). This effect is attributed to Fe3C dissolution and rapid C segregation to austenite for annealing temperatures within the ferrite+austenite phase field. This leads to faster ferrite growth and formation of pearlite when the steel is finally cooled to room temperature. The presence of pearlite at room temperature decreases the ductility of samples annealed at T > Ac1.


2015 ◽  
Vol 736 ◽  
pp. 19-23
Author(s):  
Taek Kyun Jung ◽  
Hyo Soo Lee ◽  
Hyouk Chon Kwon

This study was carried out to investigate the effects of grain size on mechanical properties in Cu-Sn foil with a thickness of 30 um. The grain size was varied from approximately 7 um to 50 um using heat treatment at 773 K for 2 h to 24 h in a vacuum atmosphere. Tensile test was carried out at room temperature with strain rate of 1mm/min. Typical yield drop phenomenon was observed. Mechanical properties were found to be strongly affected by microstructural features including grain size. The yield strength and tensile strength gradually decreased with increasing the grain size. The strain to fracture also decreased by grain growth. These results could be explained by not only the grain size dependence of yield strength but also the ratio of thickness to grain size dependence of yield strength.


2020 ◽  
Vol 993 ◽  
pp. 351-357
Author(s):  
Ming Yu Zhao ◽  
Xiao Yun Song ◽  
Wen Jing Zhang ◽  
Yu Wei Diao ◽  
Wen Jun Ye ◽  
...  

The Ti-6.5Al-2Sn-4Zr-1.5Mo-2Nb-0.25Fe-0.2Si (wt%) alloy is a novel two-phase high temperature alloy for short-term application. The effects of different heat treatments on the microstructure and mechanical properties were investigated through electron probe microanalysis (EPMA), optical microcopy (OM), scanning electron microscope (SEM), electron backscattered diffraction (EBSD) and tensile tests at room temperature and 650°C. Subjected to the annealing treatment at α+β region (1010 °C/2 h, FC to 990 °C+990 °C/2 h, AC), the microstructure was composed of bimodal structure, which consists of equiaxed primary α (αp) phase and lamellar transformed β (βt) structure. As a strong β stabilizer, the content of Fe in α phase is much less than that in β phase. Annealing at β region (1040 °C/2 h, AC) resulted in the formation of widmannstatten structure, consisting of coarse raw β grain and secondary α phase precipitated on the β grain. With respect to the tensile property, different heat-treated alloys obtained similar strength. However, widmannstatten structure was characterized by lower plasticity, with the elongation only half that of bimodal structure. The fracture characteristics at room temperature for the alloy with bimodal structure and widmannstatten structure are dominated by ductile fracture and cleavage fracture, respectively.


2014 ◽  
Vol 1035 ◽  
pp. 303-306
Author(s):  
Xiao Ya Chen ◽  
Quan An Li ◽  
Qing Zhang ◽  
Jun Chen ◽  
Hui Zhen Jiang

The microstructure and mechanical properties of Mg-6Al-1Zn-0.9Y-1.8Gd alloy have been studied by micro-analysis and tensile tests. The results showed that the alloy mainly consists of Mg matrix, Al2Y, Mg17Al12and Al2Gd. The best tensile strength of the alloy was 255 Mpa at room temperature, and the alloy still had the very high mechanical property at high temperature.


2014 ◽  
Vol 20 (4) ◽  
pp. 285-295
Author(s):  
Ana Alil ◽  
Miljana Popović ◽  
Tamara Radetić ◽  
Endre Romhanji

In this study, fully annealed AA5083 type alloy sheets with 1 mm in thickness were processed by accumulative roll bonding (ARB) at room temperature, up to 6 ARB cycles. It was found that microstructure was refined and mechanical properties were significantly improved with ARB processing. The maximum achieved values of hardness and tensile strength were two and three times greater than that of the initial material, respectively. This was attributed to the intensive strain hardening and grain size refinement which occurred during ARB deformation. However, the uniform elongation values were decreased by increasing the number of ARB cycles, and early fracture was registered. SEM fractography of fractured surfaces after tensile tests revealed a typical ductile fracture of ARB processed specimens, which was changed with ARB deformation. It was observed that ductile area on the fractured surfaces and the amount of necking, which occured before fracture, were decreased with increasing the number of ARB cycles. 


2011 ◽  
Vol 148-149 ◽  
pp. 1085-1088
Author(s):  
Gholam Reza Razavi

TWIP steels are high manganese steel (Mn: 17% - 35%) which are used for shaping car bodies. The structure of this kind of steels remains austenite even in room temperature. Due to low SFE (Stacking Fault Energy) twinning of grains is governing reformation mechanism in this kind of steels which strengthen TWIP steel. Regarding heat treatment influences on mechanical properties of TWIP steels, in this paper we discuss twinning phenomenon resulting from this kind of treatment. For this, following casting and hot rolling processes, we anneal the steel at 1100°C and different time cycles and study its microstructure using light microscope. The results showed that with decreasing grain size the number of twin annealing added And four types of annealing twin in the microstructure, in the end they all become one twin and then turn into grain.


1994 ◽  
Vol 364 ◽  
Author(s):  
Dingqiang Li ◽  
Yi Liu ◽  
Aidang Shan ◽  
Dongliang Lin

AbstractThe mechanical properties of B2 structural FeAl alloys, prepared by hot rolling, at elevated temperatures have been measured by tensile tests. The alloys of Fe-36.5at.%A1, Fe-36.5at.%A1-5at.%Cr and Fe-36.5at.%Al-2at.%Ti were taken for tensile tests at a temperature range from room temperature to 1000°C. The fracture surfaces of these alloys were observed by SEM. The results showed that elongations of these alloys increased with increasing temperature when the testing temperatures were above 600°C. All the maximum elongations of these alloys appeared at 1000°C and those of Fe-36.5A1, Fe-36.5Al-5Cr, and Fe-36.5Al-2Ti alloys were 120%, 183% and 208% respectively. Fracture surfaces showed that failure of these alloys was by a combination of intergranular fracture and transgranular cleavage below 700°C. but showed a ductile fracture above 700°C. The ductility and strength of ternary alloys were higher than that of binary FeAl alloy at elevated temperatures, especially at high temperature. The <111> dislocations and helices have been observed in Fe-36.5A1 alloy by TEM. The large elongation of FeAl alloy at high temperature resulted from <111> dislocations slipping and <111> helices climbing.


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