scholarly journals Extremely-Low-Cycle Fatigue Damage for Beam-to-Column Welded Joints Using Structural Details

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1768
Author(s):  
Lizhen Huang ◽  
Weilian Qu ◽  
Ernian Zhao
Keyword(s):  
Fatigue Damage ◽  
Welded Joints ◽  
Low Cycle Fatigue ◽  
Damage Model ◽  
Multiaxial Fatigue ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Butt Weld ◽  
Damage Models ◽  
Structural Details

The multiaxial fatigue critical plane method can be used to evaluate the extremely-low-cycle fatigue (ELCF) damage of beam-to-column welded joints in steel frameworks subjected to strong seismic activity. In this paper, fatigue damage models using structural detail parameters are studied. Firstly, the fatigue properties obtained from experiments are adopted to assess ELCF life for steel frameworks. In these experiments, two types of welded specimens, namely, plate butt weld (PB) and cruciform load-carrying groove weld (CLG), are designed according to the structural details of steel beam and box column joints, in which both structural details and welded factors are taken into account. Secondly, experiments are performed on three full-scale steel welded beam-to-column joints to determine the contribution of stress and/or strain to damage parameters. Finally, we introduce a modification of the most popular fatigue damage model of Fatemi and Socie (FS), modified by us in a previous study, for damage evaluation, and compare this with Shang and Wang (SW) in order to examine the applicability of the fatigue properties of PB and CLG. This study shows that the modified FS model using the fatigue properties of CLG can predict the crack initiation life and evaluate the damage of beam-to-column welded joints, and can be subsequently used for further investigation of the damage evolution law.

Advanced Models for Fatigue Life Estimation of Combustor Components for Gas Turbine Application

2019 ◽  
Author(s):  
Dileep Sivarama Iyer ◽  
Nikhil Chandran Pillai
Keyword(s):  
Fatigue Life ◽  
Gas Turbine ◽  
Fatigue Damage ◽  
Low Cycle Fatigue ◽  
Damage Model ◽  
Multiaxial Fatigue ◽  
Universal Method ◽  
Cycle Fatigue ◽  
Operating Cycle ◽  
Experimental Values

Abstract Modern day combustors operate at very high temperatures which are close to combustor material softening temperatures. At the same time, to meet stringent emission legislations there is a strong drive to improve upon the rich burn combustor technology or shift to advanced lean burn combustor technologies. One of the key driver to improve emission is to save the cooling air budget and use the saved air for primary combustion but this approach would require more advanced and efficient cooling techniques. Fan shaped effusion cooling technology is a very promising technique as it offers high film cooling effectiveness. However, complex cooling features associated with this technology can lead to higher stress concertation and localized triaxial stress state. This stressstrain field in combination with a typical gas turbine engine operating cycle makes such effusion holes highly vulnerable to the thermo-mechanical fatigue failure. Hence to ensure the safety and reliability of combustor liners with such innovative features, it is essential to have thorough understanding of the stress-strain field in the vicinity and accurate prediction of life to first crack. The biggest challenge the designers and engineers face while predicting the initiation life of a structure is selecting the appropriate fatigue damage model for an application. This is due to following reasons: (a) The scatter in fatigue life predicted using different models and experimental values are very huge (b) There is no general universal method which can predict the multiaxial fatigue life accurately for all the materials and loading conditions (c) No general consensus exits among the researchers on which model have to be used for a particular application, material, loading and geometry (d) Application level studies are seldom available on this subject, most of the studies are restricted to laboratory level specimens with very limited implications to industry. Ideally, the fatigue damage model which has to be used for a particular application has to be validated through experiments. To meet this objective, several test specimens featuring novel fan shaped hole geometries were mass-produced using state of the art laser drilling technology. All these specimens were subjected to strain controlled isothermal low cycle fatigue test and the cycles to crack initiation was monitored using potential drop method. Six different multiaxial fatigue damage models (which can be used in low cycle fatigue regime) viz. Walker model, Smith Watson and Topper model (SWT), Fatemi Socie model (FS), Wang and Brown model (WB), Shang model (SW) and Xu model were selected and the life estimated by these models were compared with the experimental values. From the study it is observed that Xu model in which the damage parameter is built using the concept of shear strain energy looks most promising for this application.

A Multi-Level Low Cycle Fatigue Damage Model for Forging Die Material

2006 ◽  
Vol 514-516 ◽  
pp. 804-809
Author(s):  
S. Gao ◽  
Ewald Werner
Keyword(s):  
Fatigue Life ◽  
Fatigue Damage ◽  
Low Cycle Fatigue ◽  
Damage Model ◽  
Fatigue Loading ◽  
Cycle Fatigue ◽  
Die Material ◽  
Multi Level ◽  
Loading Sequence ◽  
Forging Die

The forging die material, a high strength steel designated W513 is considered in this paper. A fatigue damage model, based on thermodynamics and continuum damage mechanics, is constructed in which both the previous damage and the loading sequence are considered. The unknown material parameters in the model are identified from low cycle fatigue tests. Damage evolution under multi-level fatigue loading is investigated. The results show that the fatigue life is closely related to the loading sequence. The fatigue life of the materials with low fatigue loading first followed by high fatigue loading is longer than that for the reversed loading sequence.

Damage Assessment on Low Cycle Fatigue Properties of Cyclic Pre-Strained Austenitic Stainless Steel

2011 ◽  
Author(s):  
Nao Fujimura ◽  
Hiroyuki Oguma ◽  
Takashi Nakamura
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Fatigue Damage ◽  
Low Cycle Fatigue ◽  
Strain Ratio ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Damage Law ◽  
Number Of Cycles

The effects of cyclic pre-strain on low cycle fatigue properties of austenitic stainless steel were investigated, and the fatigue damage was assessed based on several parameters such as the full width at half maximum (FWHM) of diffracted X-ray profile and surface roughness of specimens. The strain-controlled tests were conducted under strain ratio Rε = −1 and various constant total strain ranges. Also the change in remnant fatigue lives were investigated when the cyclic pre-strain were applied to the specimens under the different number of cycles which were determined with reference to the usage factor UFpre ranged from 0.2 to 0.8. As a result, the remnant fatigue life of the pre-strained samples became shorter than that of the sample without pre-strain as the UFpre increased. The relationship between the pre-strain damage expressed in UFpre and the remnant fatigue damage in UFpost was roughly described by the cumulative linear damage law: UFpre + UFpost = 1. Namely, the cyclic pre-strain affected the remnant fatigue lives. In order to evaluate the effects of cyclic pre-strain on fatigue lives more precisely, the damage in the cyclic pre-straining processes was estimated by using FWHM and surface roughness. The FWHM of the specimens with pre-strain once decreased with increase in UFpre, and then increased after showing a minimum value. The surface roughness of specimens increased linearly with an increase of the number of pre-straining cycles. These results suggested that the damage due to pre-strain can be assessed by means of FWHM and surface roughness of specimens.

The Classification of Disposable Mechanical Elements

2012 ◽  
Vol 163 ◽  
pp. 86-90
Author(s):  
Yue Feng Li ◽  
Xu Dong Pan ◽  
Guang Lin Wang
Keyword(s):  
Yield Strength ◽  
Low Cycle Fatigue ◽  
Damage Model ◽  
Fatigue Properties ◽  
Strength Increase ◽  
Type I ◽  
Type Ii ◽  
Cycle Fatigue ◽  
Mechanical Elements ◽  
Design Stress

Disposable mechanical elements with extremely short lives are widely used in the aerospace and defense fields. To reliably evaluate the life of disposable mechanical elements, many attentions were concentrated in the fatigue properties of disposable mechanical elements. According to the different meanings of static strength for metals, disposable mechanical elements are divided into two groups with different fatigue properties: extremely low cycle fatigue module for Type I with ultimate strength as design stress and low cycle fatigue module for Type II with yield strength as design stress. The Kuroda model and a cumulative damage model consisting of the Miners rule and the sequential law are used in the fatigue design process of the Type I. To the Type II, the Manson-Coffin model is suitable for conventional applications but more attempts are still conducted to further improve stress levels. The Type II with increasing load sequences are specially treated, since the cyclic yield strength of certain materials under pulsating stress closing to the yield strength increase with the deepening of fatigue damage. Consequently, under the increasing pulsating cyclic loading, the later load whose amplitude is higher than the initial yield strength will be permitted.

Analysis on High Cycle Fatigue Properties and Fatigue Damage Evolution of TC25 Titanium Alloy

2016 ◽  
Vol 697 ◽  
pp. 658-663
Author(s):  
Rong Guo Zhao ◽  
Ya Feng Liu ◽  
Yong Zhou Jiang ◽  
Xi Yan Luo ◽  
Qi Bang Li ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Fatigue Life ◽  
Strain Hardening ◽  
Fatigue Damage ◽  
Damage Evolution ◽  
High Cycle Fatigue ◽  
Damage Model ◽  
Fatigue Properties ◽  
Test Machine ◽  
Cycle Fatigue

The high cycle fatigue tests for smooth specimens of TC25 titanium alloy under different stress ratios are carried out on a MTS 809 Material Test Machine at a given maximum stress level of 917MPa at ambient temperature, the high cycle fatigue lifetimes for such alloy are measured, and the effects of stress amplitude and mean stress on high cycle fatigue life are analyzed. The initial resistance is measured at the two ends of smooth specimen of TC25 titanium alloy, every a certain cycles, the fatigue test is interrupted, and the current resistance values at various fatigue cycles are measured. The ratio of resistance change is adopted to characterize the fatigue damage evolution in TC25 titanium alloy, and a modified Chaboche damage model is applied to derive the fatigue damage evolution equation. The results show that the theoretical calculated values agree well with the test data, which indicates that the modified Chaboche damage model can precisely describe the accumulated damage in TC25 titanium alloy at high cycle fatigue under unaxial loading. Finally, the high cycle fatigue lifetimes for TC25 titanium alloy specimens at different strain hardening rates are tested at a given stress ratio of 0.1, the effect of strain hardening on fatigue life is investigated based on a microstructure analysis on TC25 titanium alloy, and an expression between fatigue life and strain hardening rate is derived

Fatigue Properties of Welded Joints of High-Carbon Steels

2007 ◽  
Vol 537-538 ◽  
pp. 47-54 ◽  
Author(s):  
Attila Magasdi ◽  
János Dobránszky ◽  
F. Tusz ◽  
János Ginsztler
Keyword(s):  
Fatigue Fracture ◽  
Heat Affected Zone ◽  
Welded Joints ◽  
Cyclic Load ◽  
Low Cycle Fatigue ◽  
Carbon Steels ◽  
Fatigue Properties ◽  
Welding Parameters ◽  
Cycle Fatigue ◽  
Very High

The typical tool steels of the wood-cutting industry are the unalloyed and chromium and nickel containing, low-alloyed eutectoid steels. These materials, in tempered condition have a very high, 1200-1400 MPa tensile strength. One of the major failure forms of these tools is the fatigue fracture of the tool. The high pretension and the cyclic load, caused by the cutting and the bending of the tool, easily can cause high-cycle fatigue fracture, especially at the welded area and at the heat affected zone. Thus, one of the most critical part in the manufacturing process of the bandsaw blade is the welding. We have examined the fatigue properties of three types of joints: conventional and cold wire TIG welding, MIG welding, and resistance-butt welded joints. The structure at the weld and at the heat affected zone could highly affect the life-span of the tool. Therefore the welding parameters (preheat, post welding heat treatment (PWHT), shield gas, backing gas), affecting the microstructure of the weld, also have serious affects on the fatigue properties. The influence of welding parameters on the fatigue properties were examined by low-cycle fatigue test.

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