scholarly journals Constructing Machine Tool Foundations Using an LMP Alloy

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1649
Author(s):  
Yi Zhang ◽  
Wanlu Chen ◽  
Suqin Dou ◽  
Panpan Li ◽  
Hai Gu ◽  
...  

Currently, the construction of machine tool foundations is a complicated and lengthy procedure with a limited flexibility. In this paper, we present a novel system for constructing machine tool foundations that replaces the need for concrete or concrete-polymer hybrids with a low melting point (LMP) alloy. The system uses a hot bath method to maintain the LMP alloy grouting in liquid form. A fixing device is used to control the embedded depth and positional accuracy of the foundation bolt assembly. The grouting material is injected into the foundation pit by a filling device. This can be extracted from the foundation pit in a later stage with the aid of a recycling device, enabling new machine tool foundations to be manufactured by reusing the LMP alloy grouting material. A prototype was built to test the proposed design. The results show that the system can construct machine tool foundations in a single application, without the delays associated with concrete-based construction, lowering both the economic and environmental cost.

2011 ◽  
Vol 346 ◽  
pp. 644-649 ◽  
Author(s):  
Bin Feng ◽  
Xue Song Mei ◽  
Liang Guo ◽  
Dong Sheng Zhang ◽  
You Long Cheng

The positional accuracy and machining precision are mainly affected by backlash for semi-closed loop control CNC machine tool. And compensation for backlash is essential to improving the accuracy of machine tool. A method is developed to reduce contouring error in this paper. A simulated model of backlash and Open CNC system are used to verify compensation algorithm. Computational simulations and experimental results have shown that the contouring error due to backlash can be greatly reduced by using backlash compensation.


2014 ◽  
Vol 701-702 ◽  
pp. 874-878
Author(s):  
Shao Hsien Chen ◽  
Chin Mou Hsu ◽  
Kuo Lin Chiu ◽  
Chu Peng Chan

Swivel spindle head is a key component used in five-axis machine tool of high performance and is of great importance in application and design. Nowadays, more and more components are manufactured by high performance multi-axis CNC machine tools, such as components of spaceflight, renewable energy and automobile, etc. Therefore, high performance machine tools of multiple axes are more and more urgently demanded, while Swivel spindle head is one of the most important components for a multi-axis machine tool. Hence, Swivel spindle head is one of the key to developers multi-axis machine tool . The study explores the highly responsive direct-driving motor able to drive the spindle head to rotate with multi-driving rotary technology. The dual-driving motor rotates via multi-driving units, generates torsion that magnifies and eliminates its clearance, and then drives the spindle head to rotate. Results of the test show that the completed machine tool can meet the standards of dual axis rotary head with high preformation in, no matter, speed, distance, positional accuracy, repeated accuracy or maximum torque, etc.


2013 ◽  
Vol 816-817 ◽  
pp. 211-215 ◽  
Author(s):  
Masahiro Hagino ◽  
Takashi Inoue ◽  
A.G. Olabi ◽  
Wataru Aoki ◽  
Fumiaki Matsumoto

In machining to CFRP material has many important problems, about necessary of high-precision machining, improvement of tool life and dispose of cutting chips etc. Especially in case of twist drill almost cant collect under 0.5 μm cutting chip, the fine-cutting chips diffuse into the sliding table and spindle head with the machine. Moreover, the fine-cutting chip is mixed and diffuse into the atmosphere. The possibility to remarkable decline of working efficiency so the dust-collection provision technology is wished. It is important also from the viewpoint of keep safety of a worker and work environment preservation because the CFRP utilizes in market for industrial structure materials, is increasing. As one method of solving this problem which aspirates and ejects cutting chip from a penetration hole through outside in the central part of the drill shank the new tool and cyclone type dust-collection system were developed. These technologies were used for perforate of CFRP material, and investigated about the cutting characteristic of the hollow type drill, and the effect of work environment improvement to dust-collection performance of cutting chips. As the result, our development machine tool and cutting tool can collect approximate 99.5% cutting chip.


1974 ◽  
Vol 10 (8) ◽  
pp. 740-741
Author(s):  
M. I. Zakryatin
Keyword(s):  

1974 ◽  
Vol 10 (1) ◽  
pp. 68-69
Author(s):  
M. I. Zakryatin ◽  
�. V. Timofeeva
Keyword(s):  

2006 ◽  
Vol 304-305 ◽  
pp. 483-487
Author(s):  
Xian Guo Han ◽  
Wu Yi Chen ◽  
B. Huang ◽  
Shao Hong Wang

The development of a virtual axis cutter grinder was introduced. The main contents of this paper include layout design, parameters design method, control system and program system. The purpose of the development of the parallel machine tools is for cutter grinding. The dimension of the cutter and the translation workspace for cutter grinding usually is small and is therefore suitable for the parallel machine tool application. The new machine tool has high rigidity and good precision.


2016 ◽  
Vol 36 (6) ◽  
pp. 484-487 ◽  
Author(s):  
O. K. Akmaev ◽  
B. A. Enikeev ◽  
A. I. Nigmatullin

2011 ◽  
Vol 403-408 ◽  
pp. 4367-4370
Author(s):  
Yan Zhao ◽  
Wen Bin Li ◽  
Hao Ran Liu ◽  
Jing Shao

In order to improve the machining efficiency of the duralumin turbine rotor of maglev molecular pump, this paper proposes a new double-spindle horizontal milling machining center structure. Through a brief introduction to other types of machine tools, describes the characteristics of this new machine tool and symmetrical machining implementation. This paper proposes a new double-spindle horizontal milling machining centers so that the machining efficiency of duralumin turbine rotors is improve 100% more than that of the traditional machine tool in theory. Moreover, its machining accuracy get relative improve as the decrease of the dividing accumulative error. At the same time, the cost of workpiece is reduced greatly.


2021 ◽  
pp. 21-25
Author(s):  
D. A. Blokhin ◽  
◽  
Yu. A. Blokhina ◽  
M. M. Lakman ◽  
◽  
...  

The article presents a technique for compiling a map of the positional accuracy of the table of a vertical milling machine when a vibration load of various frequencies is applied. A laboratory setup for creating forced oscillations of a cross table has been developed and manufactured. The reasons for the emergence of the highest deviations in specific areas of the working area of the machine tool are analyzed.


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