scholarly journals Effects of Milling Time, Zirconia Addition, and Storage Environment on the Radiopacity Performance of Mechanically Milled Bi2O3/ZrO2 Composite Powders

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 563
Author(s):  
May-Show Chen ◽  
Hsiu-Na Lin ◽  
Yu-Chun Cheng ◽  
Alex Fang ◽  
Chin-Yi Chen ◽  
...  

Mineral trioxide aggregate (MTA) typically consists of Portland cement (75 wt.%), bismuth oxide (20 wt.%), and gypsum (5 wt.%) and is commonly used as endodontic cement. Bismuth oxide serving as the radiopacifying material reveals the canal filling effect after clinical treatment. In the present study, bismuth/zirconium oxide composite powder was prepared by high energy ball milling of (Bi2O3)100−x (ZrO2)x (x = 5, 10, 15, and 20 wt.%) powder mixture and used as the radiopacifiers within MTA. The crystalline phases of the as-milled powders were examined by the X-ray diffraction technique. The radiopacities of MTA-like cements prepared by using as-milled composite powders (at various milling stages or different amount of zirconia addition) were examined. In addition, the stability of the as-milled powders stored in an ambient environment, an electronic dry box, or a glove box was investigated. The experimental results show that the as-milled powder exhibited the starting powder phases of Bi2O3 and ZrO2 and the newly formed δ-Bi7.38Zr0.62O2.31 phase. The longer the milling time or the larger the amount of the zirconia addition, the higher the percentage of the δ-Bi7.38Zr0.62O2.31 phase in the composite powder. All the MTA-like cements prepared by the as-milled powder exhibited a radiopacity higher than 4 mmAl that is better than the 3 mmAl ISO standard requirement. The 30 min as-milled (Bi2O3)95(ZrO2)5 composite powder exhibited a radiopacity of 5.82 ± 0.33 mmAl and degraded significantly in the ambient environment. However, storing under an oxygen- and humidity-controlled glove box can prolong a high radiopacity performance. The radiopacity was 5.76 ± 0.08 mmAl after 28 days in a glove box that was statistically the same as the original composite powder.

2014 ◽  
Vol 783-786 ◽  
pp. 1548-1553
Author(s):  
Núria Llorca-Isern ◽  
Cristina Artieda-Guzman ◽  
Jose Alberto Vique ◽  
Antoni Roca

Nanocrystalline composite powders were prepared by mechanical alloying of pure Cu, Fe and Co as metallic major part and Al2O3 or Fe2O3 or SiO2 as ceramic reinforcement in a high-energy ball mill. Alloys of the copper-iron-cobalt system are promising for the development of new materials and applications. Cu-Fe-Co is used in different applications depending on the properties required. These can be related for example to toughness when used as rock cutting tool, to magnetic and electric properties for microelectronics or to chemical behaviour when used as catalysts in bioalcohol production industry. The objective of the present study is to contribute to understanding how and to which amount the ceramic reinforcement affects the properties for which this Cu-Fe-Co system is used as well as to envisage other less frequently uses for the composite powders. Structural and magnetic transformations occurring in the material during milling were studied with the use of X-ray diffraction, scanning quantum induction device (SQUID) and magnetic force microscopy (MFM). In mechanical alloying the transformations depend upon milling time. The results showed that milling the elemental powders of Cu-Fe-Co in the mass proportion of 50:25:25 respectively for times up to 10h leads to the progressive dissolution of Fe and Co atoms into FCC Cu and the final product of the MA process was the nanocrystalline Cu containing Fe and Co with a mean crystallite size (from coherent crystal size determination by diffraction) of 20 nm aprox. When ceramic particles are milled together with the metals (at proportions of the oxides between 1-10%) this mechanism is retarded. On the other hand, the lowest mean crystallite size is reached without ceramic particles in the milling process. However the composite powder produced in all the cases stabilized similar lowest crystallite size between 45-50 nm. Mechanically alloyed metallic-ceramic composite powder showed lower saturation magnetization than the metallic system but enhanced coercive field (significantly for hematite reinforcement). All the studied systems are intermediate ferromagnetics (Hc≈104 A/m). Milling time significantly affects the structure, composition and properties for both metallic and composite systems.


2011 ◽  
Vol 55-57 ◽  
pp. 886-891
Author(s):  
Xiao Peng Wang ◽  
Shu Long Xiao ◽  
Yu Yong Chen ◽  
Zhi Guang Liu ◽  
Kee Do Woo

A novel biocomposite Ti-35wt%Nb-2.5wt%Sn-15wt%HA powders was synthesized by high energy ball mill(HEBM) for various periods of time. The microstructure and characteristics of the milled powder particles were investigated. Results showed that in the composite powders milled for 4h, Ti was still exhibited primary α phase, with the increase of ball milling time up to 8h, Ti transformed into primary β phase and a little α phase, after ball milling for 12h, Ti transformed into β phase fully. the transform temperature was 380.06°C. And TEM and PSD results indicated that nanostructure was obtained after 12h milling..


2016 ◽  
Vol 869 ◽  
pp. 277-282
Author(s):  
Moisés Luiz Parucker ◽  
César Edil da Costa ◽  
Viviane Lilian Soethe

Solid lubricants have had good acceptance when used in problem areas where the conventional lubricants cannot be applied: under extreme temperatures, high charges and in chemically reactive environments. In case of materials manufactured by powder metallurgy, particles of solid lubricants powders can be easily incorporated to the matrix volume at the mixing stage. In operation, this kind of material provides a thin layer of lubricant that prevents direct contact between the surfaces. The present study aimed at incorporating particles of second phase lubricant (h-BN) into a matrix of nickel by high-energy ball milling in order to obtain a self-lubricating composite with homogeneous phase distribution of lubricant in the matrix. Mixtures with 10 vol.% of h-BN varying the milling time of 5, 10, 15 and 20 hours and their relationship ball/powder of 20:1 were performed. The effect of milling time on the morphology and microstructure of the powders was studied by X-ray diffraction, SEM and EDS. The composite powders showed reduction in average particle size with increasing milling time and the milling higher than 5 hours resulted in equiaxial particles and the formation of nickel boride.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 1383-1388 ◽  
Author(s):  
MASLEEYATI YUSOP ◽  
DELIANG ZHANG ◽  
MARCUS WILSON ◽  
NICK STRICKLAND

Al 2 O 3-20 vol % Fe 70 Co 30 composite powders have been prepared by high energy ball milling a mixture of Al 2 O 3 powder and Fe 70 Co 30 alloy powder. The Fe 70 Co 30 alloy powder was also prepared by mechanical alloying of Fe and Co powders using the same process. The effects of milling duration from 8 to 48 hours on microstructure and magnetic properties of the nanostructured composite powders have been studied by means of X-ray Diffractometry (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometry (VSM). It was found that the nanostructured composite powder particles with irregular shapes and Fe 70 Co 30 alloy particles being embedded in them formed after 8 hours of milling. The average grain size of the Al 2 O 3 matrix reduced drastically to less than 18nm after 16 hours of milling. On the other hand, the embedded alloy particles demonstrated almost unchanged average grain size in the range of 14-15nm. Magnetic properties of the powder compacts at room temperature were measured from hysteresis curves, and show strong dependence of the milling time, with the coercivity increasing from 67.1 up to 127.9kOe with increasing the milling time from 8 to 48 hours. The possible microstructural reasons for this dependence are discussed.


2016 ◽  
Vol 2016 ◽  
pp. 1-6 ◽  
Author(s):  
Hadi Jahangiri ◽  
Sultan Sönmez ◽  
M. Lütfi Öveçoğlu

The effects of milling atmosphere and mechanical alloying (MA) duration on the effective lattice parameter, crystallite size, lattice strain, and amorphization rate of the W-0.5 wt.% Ti powders were investigated. W-0.5 wt.% Ti powders were mechanically alloyed (MA’d) for 10 h and 20 h in a high energy ball mill. Moreover, morphology of the powders for various MA was analyzed using SEM microscopy. Their powder density was also measured by helium pycnometer. The dry milled agglomerated powders have spherical particle, while wet milled powders have layered morphology. Milling media and increasing of milling time significantly reduce the crystallite size. The smallest crystallite size is 4.93 nm which belonged to the dry milled powders measured by Lorentzian method after 20 hours’ MA. However, after 20 hours, MA’d powders show the biggest crystallite size, as big as 57.07 nm, measured with the same method in ethanol.


2008 ◽  
Vol 22 (18n19) ◽  
pp. 2933-2938 ◽  
Author(s):  
H. BAHMANPOUR ◽  
S. HESHMATI-MANESH

High energy ball milling was performed on a mixture of titanium and aluminum elemental powders with a composition of Ti -48(at.%) Al . Stearic acid was added to this powder mixture as a process control agent (PCA) to study its effect on the microstructure evolution and crystallite size of the milled powder after various milling times. Phase compositions and morphology of the milled powders were evaluated using X-ray diffraction and scanning electron microscopy. Crystallite sizes of milled powders were determined by Cauchy-Gaussian approach using XRD profiles. It was shown that addition of 1wt.% of stearic acid not only minimizes the adhesion of milling product to the vial and balls, but also reduces its crystallite sizes. It has also a marked effect on the morphology of the final product.


Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1305 ◽  
Author(s):  
Dora Janovszky

Pure Al particles reinforced with amorphous-nanocrystalline Cu36Zr48Ag8Al8 particles composite powders were prepared by high-energy milling without and with ethanol. The mechanical milling procedures were compared so that in the case of dry milling the particle size increased owing to cold welding, but the crystallite size decreased below 113 nm. The amorphous phase disappeared and was not developed until 30 h of milling time. Using ethanol as a process control agent, the particle size did not increase, while the amorphous fraction increased to 15 wt.%. Ethanol decomposed to carbon dioxide, water, and ethane. Its addition was necessary to increase the amount of the amorphous structure.


2013 ◽  
Vol 441 ◽  
pp. 3-6
Author(s):  
Hong Tao Wang ◽  
Ruo Yu Wang ◽  
Xiao Chen ◽  
Xiao Bo Bai ◽  
Zeng Xiang Dong ◽  
...  

In the present study, Fe-50at%Al/WC intermetallic matrix composite powder was produced through mechanical alloying (MA) followed by annealing treatment. The phase transformations, grain size, microstructure and thermal stability of the composite powder during milling and annealing treatment were studied. The results showed that a bcc Fe(Al) solid solution reinforced with nanoscale WC particles was formed through high-energy ball milling The grain size of Fe(Al) decreased and the lattice strain of Fe(Al) increased with increasing milling time. The as-milled Fe(Al)/WC composite powder had lamellar structure. The oxygen content of Fe(Al)/WC composite powder increased with increasing milling time. The phase transformation from Fe(Al) to Fe-Al intermetallic phases was related to the milling time of composite powder and could occure at temperature of 400°C.


2014 ◽  
Vol 592-594 ◽  
pp. 963-967
Author(s):  
Pravir Polly ◽  
K. Chandra Sekhar ◽  
Balasubramanian Ravisankar ◽  
S. Kumaran

In the present work, Al-5083-5wt% nanoyttria powders were milled for 10, 20, 30 and 35 hrs in a high energy ball milling under optimised process parameters. The milled powders were characterised by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Milled powders exhibit nanocrystalline single phase after 10hrs of milling. Consolidation of 35 hrs milled powder was done by equal channel angular pressing (ECAP) through 90odie channel angle using route A upto three passes with and without back pressure and sintered under controlled environment. Density of ECAPed samples was measured using Archimedes principle. The density is 96% for the sample consolidated with backpressure after two passes after sintering.


2014 ◽  
Vol 896 ◽  
pp. 570-573 ◽  
Author(s):  
Lydia Anggraini ◽  
Ryohei Yamamoto ◽  
Kazuma Hagi ◽  
Hiroshi Fujiwara ◽  
Kei Ameyama

In this research, several ceramic composites such as SiC-ZrO2, Al2O3-ZrO2, and Si3N4-ZrO2containing nominally equal ratio 1:1 were prepared through high energy mechanical milling and spark plasma sintering. The relationship of microstructure and mechanical properties were investigated. Harmonic microstructures consisting of fine and ultra-fine grains forming a network were obtained by the optimum milling time for 144ks with high mechanical properties. The non-milled powder mixtures and too long milling time powder mixtures have low mechanical properties sintered by spark plasma. The crack propagates through ultra-fine grains and deflected by larger fine grains were obtained on the harmonic microstructure sample resulting in high toughness. Thus, the harmonic microstructure can be considered a remarkable design tool for improving the mechanical properties of SiC-ZrO2, Al2O3-ZrO2, and Si3N4-ZrO2as well as other ceramic composites.


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