scholarly journals Investigation of the Flame-Retardant and Mechanical Properties of Bamboo Fiber-Reinforced Polypropylene Composites with Melamine Pyrophosphate and Aluminum Hypophosphite Addition

Materials ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 479 ◽  
Author(s):  
Lu Fang ◽  
Xizhen Lu ◽  
Jian Zeng ◽  
Yingyi Chen ◽  
Qiheng Tang
Keyword(s):  
Flame Retardant ◽  
Mass Fraction ◽  
Combustion Process ◽  
Mechanical Tests ◽  
Bamboo Fiber ◽  
Cone Calorimetry ◽  
Limiting Oxygen Index ◽  
Polypropylene Composites ◽  
Pp Composites ◽  
Aluminum Hypophosphite

To improve the flame-retardant performance of bamboo fiber (BF) reinforced polypropylene (PP) composites, melamine pyrophosphate (MPP) and aluminum hypophosphite (AP) at a constant mass ratio of 2:1 were added. The influence of the MPP/AP mass fraction on the mechanical and flame-retardant properties of the BF reinforced PP composites were evaluated by mechanical testing, limiting oxygen index (LOI) and cone calorimetry. Mechanical tests demonstrate that tensile properties of BF/PP decreased with the increase of MPP/AP mass fraction, while flexural properties of composites exhibited very different tendencies. Both flexural strength and modulus increased slightly with the addition of MPP/AP at first, and then decreased significantly after a relatively high content of MPP/AP was loaded. This was due to the poor interfacial compatibility between PP and MPP/AP. The flame retardancy of BF/PP composites has been greatly improved. When 30% MPP/AP was loaded into the composites, the LOI increased to 27.2%, which was 42.4% higher than that of the composite without flame retardant addition. Cone calorimetry results indicated that MPP/AP worked in both gas and condensed phases during the combustion process. Peak heat release rate, total smoke production and mass loss of the composites were significantly reduced because of the addition of MPP/AP.

scholarly journals Flame Retardant Polypropylenes: A Review

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1701 ◽  
Author(s):  
Farzad Seidi ◽  
Elnaz Movahedifar ◽  
Ghasem Naderi ◽  
Vahideh Akbari ◽  
Franck Ducos ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Flame Retardancy ◽  
Flame Retardants ◽  
Cone Calorimetry ◽  
Research Papers ◽  
Limiting Oxygen Index ◽  
Wide Range ◽  
Pp Composites ◽  
Calorimetry Data

Polypropylene (PP) is a commodity plastic known for high rigidity and crystallinity, which is suitable for a wide range of applications. However, high flammability of PP has always been noticed by users as a constraint; therefore, a variety of additives has been examined to make PP flame-retardant. In this work, research papers on the flame retardancy of PP have been comprehensively reviewed, classified in terms of flame retardancy, and evaluated based on the universal dimensionless criterion of Flame Retardancy Index (FRI). The classification of additives of well-known families, i.e., phosphorus-based, nitrogen-based, mineral, carbon-based, bio-based, and hybrid flame retardants composed of two or more additives, was reflected in FRI mirror calculated from cone calorimetry data, whatever heat flux and sample thickness in a given series of samples. PP composites were categorized in terms of flame retardancy performance as Poor, Good, or Excellent cases. It also attempted to correlate other criteria like UL-94 and limiting oxygen index (LOI) with FRI values, giving a broad view of flame retardancy performance of PP composites. The collected data and the conclusions presented in this survey should help researchers working in the field to select the best additives among possibilities for making the PP sufficiently flame-retardant for advanced applications.

scholarly journals Synergistic Flame-Retardant Mechanism of Dicyclohexenyl Aluminum Hypophosphite and Nano-Silica

Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1211 ◽  
Author(s):  
Heng Zhang ◽  
Junliang Lu ◽  
Hongyan Yang ◽  
Heng Yang ◽  
Jinyan Lang ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Combustion Surface ◽  
Carbon Layer ◽  
Material Surface ◽  
Infrared Analysis ◽  
Index Test ◽  
Nano Silica ◽  
Cone Calorimetry ◽  
Flame Retardant Property ◽  
Aluminum Hypophosphite

The flame retardant dicyclohexenyl aluminum hypophosphite (ADCP) and nano-silica are added to PA66 to improve flame retardant property of the composite. The flame-retardant property of the composite is tested via oxygen index test, vertical burning test, and cone calorimetry test. Combustion residues are tested using scanning electron microscopy, EDS spectroscopy, and Fourier infrared analysis. Results show that flame-retardant ADCP can effectively promote the formation of a porous carbon layer on the combustion surface of PA66. Nano-silica easily migrates to the material surface to improve the oxidation resistance of the carbon layer and the density of the carbon layer’s structure. It can also effectively prevent heat, flammable gases, and oxygen from entering the flame zone and enhance the flame retardant properties of ADCP.

scholarly journals Influence of mica mineral on flame retardancy and mechanical properties of intumescent flame retardant polypropylene composites

2021 ◽  
Vol 19 (1) ◽  
pp. 904-915
Author(s):  
Merve Kahraman ◽  
Nilgün Kızılcan ◽  
Mehmet Ali Oral
Keyword(s):  
Synergistic Effect ◽  
Flame Retardancy ◽  
Oxygen Index ◽  
Mechanical Tests ◽  
Efficiency Enhancement ◽  
Cost Performance ◽  
Limiting Oxygen Index ◽  
Polypropylene Composites ◽  
Polymeric Compounds ◽  
Ul 94

Abstract In many plastic applications, improvement of the flame retardancy is a very significant topic. Polypropylene (PP) is used in many applications such as housing industry due to its cost performance efficiency. Enhancement of flame retardancy properties of PP is necessary in many applications. In this study, the investigation focuses on the synergistic effect of mica mineral and IFR in enhancing the flame retardancy properties of PP in order to achieve cost competitive solution, so as to provide that different/various ratios of IFR and mica mineral were added into PP to compose 30 wt% of the total mass of the polymeric compounds. The synergistic effect of mica mineral with IFR in PP was investigated by limiting oxygen index (LOI), glow wire test (GWT), UL-94 test, thermal gravimetric analyses (TGA), and mechanical tests. The results from LOI, UL 94, and GWT tests indicated that mica added to PP/IFR compound has a synergistic flame retardancy effects with the IFR system. When the content of mica was 6 wt%, LOI value of PP compound reaches to 34.9% and becomes V-0 rating (3.2 mm) in UL 94 flammability tests and compounds pass GWT tests both at 750 and 850°C.

scholarly journals Study of the Synergistic Effect of Nanoporous Nickel Phosphates on Novel Intumescent Flame Retardant Polypropylene Composites

2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Shibin Nie ◽  
Chi Zhang ◽  
Chao Peng ◽  
De-yi Wang ◽  
Daowei Ding ◽  
...  
Keyword(s):  
Flame Retardant ◽  
Intumescent Flame Retardant ◽  
The Novel ◽  
Polypropylene Composites ◽  
Pp Composites ◽  
Flame Retardant Properties ◽  
Microencapsulated Ammonium Polyphosphate ◽  
Thermal Stability Of ◽  
Nickel Phosphates ◽  
Limited Oxygen

A char forming agent (CFA) and silica-gel microencapsulated ammonium polyphosphate (Si-MCAPP) were selected to form novel intumescent flame retardant system to prepare flame retardant polypropylene (PP) composites, and then the influences of nanoporous nickel phosphates (NiP) on the thermal and flame retardant properties of flame retardant PP composites were studied by the real time FTIR (RTFTIR) spectra, limited oxygen index (LOI) test, and the scanning electron microscopy. RTFTIR shows the addition of NiP can improve the thermal stability of flame retardant PP composites. LOI test shows LOI value is increased with the increase of the content of NiP, and the optimized concentration of NiP is 1.0%. Furthermore, smoke toxicity of the novel flame retardant PP composites was studied by mice experiment. The upper limit of the no death smoke concentration of the composite is 12.37 mg/L.

scholarly journals Development of Bioepoxy Resin Microencapsulated Ammonium-Polyphosphate for Flame Retardancy of Polylactic Acid

Molecules ◽  
2019 ◽  
Vol 24 (22) ◽  
pp. 4123 ◽  
Author(s):  
Kata Decsov ◽  
Katalin Bocz ◽  
Beáta Szolnoki ◽  
Serge Bourbigot ◽  
Gaëlle Fontaine ◽  
...  
Keyword(s):  
Ftir Spectroscopy ◽  
Flame Retardant ◽  
Polylactic Acid ◽  
Ammonium Polyphosphate ◽  
Cone Calorimetry ◽  
Scanning Calorimetry ◽  
Electron Microscopic ◽  
Sem Images ◽  
Limiting Oxygen Index ◽  
Microencapsulated Ammonium Polyphosphate

Ammonium-polyphosphate (APP) was modified by microencapsulation with a bio-based sorbitol polyglycidyl ether (SPE)-type epoxy resin and used as a flame retardant additive in polylactic acid (PLA) matrix. The bioresin-encapsulated APP (MCAPP) particles were characterized using Fourier transform infrared (FTIR) spectroscopy and Raman mapping, particle size distribution was determined by processing of scanning electron microscopic (SEM) images. Interaction between the APP core and the bioresin shell was revealed by combined thermogravimetric analysis (TGA)‑FTIR spectroscopy. The APP to SPE mass ratio of 10 to 2 was found to be optimal in terms of thermal, flammability, and mechanical properties of 15 wt% additive containing biocomposites. The bioresin shell effectively promotes the charring of the APP-loaded PLA composites, as found using TGA and cone calorimetry, and eliminates the flammable dripping of the specimens during the UL-94 vertical burning tests. Thus, the V-0 rating, the increased limiting oxygen index, and the 20% reduced peak of the heat release rate was reached compared to the effects of neat APP. Furthermore, better interfacial interaction of the MCAPP with PLA was indicated by differential scanning calorimetry and SEM observation. The stiff interphase resulted in increased modulus of these composites. Besides, microencapsulation provided improved water resistance to the flame retardant biopolymer system.

scholarly journals Flame Retardant Polypropylene Composites with Low Densities

Materials ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 152 ◽  
Author(s):  
Nerea Pérez ◽  
Xiao-Lin Qi ◽  
Shibin Nie ◽  
Pablo Acuña ◽  
Ming-Jun Chen ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Zirconium Phosphate ◽  
Synergetic Effect ◽  
Low Density ◽  
Material Density ◽  
Polypropylene Composites ◽  
Peak Heat Release Rate ◽  
Pp Composites

Polypropylene (PP) is currently widely used in areas requiring lightweight materials because of its low density. Due to the intrinsic flammability, the application of PP is restricted in many conditions. Aluminum trihydroxide (ATH) is reported as a practical flame retardant for PP, but the addition of ATH often diminishes the lightweight advantage of PP. Therefore, in this work, glass bubbles (GB) and octacedylamine-modified zirconium phosphate (mZrP) are introduced into the PP/ATH composite in order to lower the material density and simultaneously maintain/enhance the flame retardancy. A series of PP composites have been prepared to explore the formulation which can endow the composite with balanced flame retardancy, good mechanical properties, and low density. The morphology, thermal stability, flame retardancy, and mechanical properties of the composites were characterized. The results indicated the addition of GB could reduce the density, but decreased the flame retardancy of PP composites at the same time. To overcome this defect, ATH and mZrP with synergetic effect of flame retardancy were added into the composite. The dosage of each additive was optimized for achieving a balance of flame retardancy, good mechanical properties, and density. With 47 wt % ATH, 10 wt % GB, and 3 wt % mZrP, the peak heat release rate (pHRR) and total smoke production (TSP) of the composite PP-4 were reduced by 91% and 78%, respectively. At the same time, increased impact strength was achieved compared with neat PP and the composite with ATH only. Maintaining the flame retardancy and mechanical properties, the density of composite PP-4 (1.27 g·cm−3) is lower than that with ATH only (PP-1, 1.46 g·cm−3). Through this research, we hope to provide an efficient approach to designing flame retardant polypropylene (PP) composites with low density.

Synergistic Effects of Nanoporous Nickel Phosphates VSB-1 on Intumescent Flame Retardant Polypropylene Composites

2014 ◽  
Vol 881-883 ◽  
pp. 863-866
Author(s):  
Chao Peng ◽  
Shi Bin Nie ◽  
Lei Liu ◽  
Qi Lin He ◽  
Yuan Hu ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Flame Retardants ◽  
Synergistic Effects ◽  
Intumescent Flame Retardant ◽  
Total Heat Release ◽  
Cone Calorimetry ◽  
Polypropylene Composites ◽  
Intumescent Flame Retardants ◽  
Nickel Phosphates

Nanoporous nickel phosphates (VSB-1) was synthesized by hydrothermal method. Then VSB-1 was added to the ammonium polyphosphate and pentaerythritol system in polypropylene (PP) matrix.The synergistic effect of VSB-1 with intumescent flame retardants (IFR) was studied by cone calorimetry test. The results of cone calorimetry show that heat release rate peak (pHRR) and total heat release (THR) of intumescent flame retardant PP with 2wt% VSB-1 decrease remarkably compared with that of without VSB-1. The pHRR and THR decrease respectively from 1140 to 286.0 kW/m2, and from 96.0 to 63.2 MJ/m2.

Protection of polyester fabric from ignition by a new chemical modification method

2016 ◽  
Vol 47 (3) ◽  
pp. 363-376 ◽  
Author(s):  
AA Younis
Keyword(s):  
Flame Retardant ◽  
Oxygen Index ◽  
Polyester Fabric ◽  
Mechanical Tests ◽  
Attenuated Total Reflection ◽  
Adhesion Promoter ◽  
Limiting Oxygen Index ◽  
Pet Fabric ◽  
Chemical Structures ◽  
Modification Method

The purpose of this research is to improve ignition properties and anti-dripping of polyester fabric by using adhesion promoter (AP). The ignition properties of the untreated and treated specimens with durable flame retardant coating and non-durable flame retardant coating were estimated by horizontal flame chamber (UL-94), single-flame source and limiting oxygen index (LOI). The chemical structures of the pre- and final composites have been determined by Fourier transform infrared spectra with attenuated total reflection analysis spectroscopy. The mechanical tests and thermal properties were applied to study their tensile strength and thermal behaviors. The results show that AP has improved the flame retardancy and dripping of PET fabric compared to blank. The char yield increased from 8% to 18%, LOI from 17.5% to 27.5%.

Flammability and thermal properties of cotton fabrics modified with a novel flame retardant containing triazine and phosphorus components

2016 ◽  
Vol 87 (11) ◽  
pp. 1367-1376 ◽  
Author(s):  
Chaohong Dong ◽  
Zhou Lu ◽  
Peng Wang ◽  
Ping Zhu ◽  
Xuechao Li ◽  
...  
Keyword(s):  
Heat Release ◽  
Flame Retardant ◽  
Cotton Fabric ◽  
Flame Retardancy ◽  
Decomposition Temperature ◽  
Cotton Fabrics ◽  
Cone Calorimetry ◽  
Limiting Oxygen Index ◽  
Untreated Cotton ◽  
Index Value

A novel formaldehyde-free flame retardant containing phosphorus and dichlorotriazine components (CTAP) for cotton fabrics was synthesized. As an active group, the dichlorotriazine could react with cotton fabric via covalent reaction. The addition of 20.7 wt% CTAP into the cotton fabric obtained a high limiting oxygen index value of 31.5%, which was 13.5% higher than the pure cotton fabric. The results of heat release rate, total heat release and effective heat combustion indicated that CTAP effectively imparted flame retardancy to cotton fabric by the cone calorimetry test. With respect to the untreated cotton fabrics, the treated cotton fabrics degraded at lower decomposition temperature and form a consistent and compact char layer, which could be observed by thermogravimetric analysis, Fourier transform infrared spectroscopy and scanning electron microscopy. Compared to the untreated cotton fabrics, CTAP performed an effective role in flame retardancy for treated cotton fabrics. Meanwhile, it stimulated the formation of char and promoted the thermal stability of treated cotton fabrics during combustion.

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