scholarly journals The Effects of Feature Sizes in Selectively Laser Melted Ti-6Al-4V Parts on the Validity of Optimised Process Parameters

Materials ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 117 ◽  
Author(s):  
Chinmay Phutela ◽  
Nesma T. Aboulkhair ◽  
Christopher J. Tuck ◽  
Ian Ashcroft
Keyword(s):  
Mechanical Properties ◽  
Process Parameters ◽  
Size Range ◽  
Weight Ratio ◽  
High Strength ◽  
Major Change ◽  
Technology Readiness ◽  
Feature Size ◽  
Excellent Corrosion Resistance ◽  
Fixed Set

Ti-6Al-4V is a popular alloy due to its high strength-to-weight ratio and excellent corrosion resistance. Many applications of additively manufactured Ti-6Al-4V using selective laser melting (SLM) have reached technology readiness. However, issues linked with metallurgical differences in parts manufactured by conventional processes and SLM persist. Very few studies have focused on relating the process parameters to the macroscopic and microscopic properties of parts with different size features. Therefore, the aim of this study was to investigate the effect of the size of features on the density, hardness, microstructural evolution, and mechanical properties of Ti-6Al-4V parts fabricated using a fixed set of parameters. It was found that there is an acceptable range of sizes that can be produced using a fixed set of parameters. Beyond a specific window, the relative density decreased. Upon decreasing the size of a cuboid from (5 × 5 × 5 mm) to (1 × 1 × 5 mm), porosity increased from 0.3% to 4.8%. Within a suitable size range, the microstructure was not significantly affected by size; however, a major change was observed outside the acceptable size window. The size of features played a significant role in the variation of mechanical properties. Under tensile loading, decreasing the gauge size, the ultimate and yield strengths deteriorated. This investigation, therefore, presents an understanding of the correlation between the feature size and process parameters in terms of the microscopic and macroscopic properties of Ti-6Al-4V parts manufactured using SLM. This study also highlights the fact that any set of optimized process parameters will only be valid within a specific size window.

Influences of Varying Current by Tungsten Inert Gas Welding and its Process Parameters on Weld Quality of AA 6061 Aluminium Alloy

2018 ◽  
Vol 1148 ◽  
pp. 136-141
Author(s):  
K.H. Preethi ◽  
B.S. Ajay Kumar ◽  
N.J. Krishna Prasad ◽  
K. Barat
Keyword(s):  
Mechanical Properties ◽  
Process Parameters ◽  
Weight Ratio ◽  
High Strength ◽  
Industrial Applications ◽  
Inert Gas ◽  
Pulsed Current ◽  
Influence Of Process Parameters ◽  
Continuous Current ◽  
6061 Aluminium Alloy

An extensively studied Al-Mg-Si (AA6061) alloy has been considered for this investigation. This alloy is used for large number of industrial applications since it possesses medium to high strength to weight ratio, excellent weldability and corrosion resistance. It has been observed that these alloys are usually used in sheet form and were welded for large application. Even though a number of welding procedures are available, the most convenient and economical procedure of tungsten inert gas (TIG) welding was used to weld Al-Mg-Si sheets. All the sheets were having a thickness of 3.0 mm. In the case of single pass TIG welded samples, the pulsed current has been found beneficial as it is most advantageous over the conventional continuous current process. The use of pulsed current parameters has been found to improve the mechanical properties of the welds compared to those of continuous current welds of this alloy. This is possibly due to the grain refinement occurring in the fusion zone. These results clearly demonstrated that current parameters and its optimization is most important aspect for obtaining a good weldment. An Influence of process parameters and their influence on mechanical properties are explained in detail in light of microstructural details.

Optimization of Process Parameters of Al-10% Cu Compacts through Powder Metallurgy

2015 ◽  
Vol 813-814 ◽  
pp. 603-607
Author(s):  
T. Pravin ◽  
M. Sadhasivam ◽  
S. Raghuraman
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Process Parameters ◽  
Weight Ratio ◽  
High Strength ◽  
Process Efficiency ◽  
Light Weight ◽  
Optimization Of Process Parameters ◽  
Maximum Process ◽  
Controlled Porosity

Powder Metallurgy (P/M) is a manufacturing process in which powders are compacted in a die to attain the final product. P/M has certain unique advantage like controlled porosity, High Strength to weight ratio. Aluminium (Al) is a light weight material, but pure Al does not possess a good strength. To achieve the strength, Copper (Cu) powders are blended at required proportions. Al along with Cu shows good mechanical properties. An attempt is made to optimize the process parameter of Al – 10% Cu powder to attain maximum process efficiency. Here optimization is done by Taghuchi’s method.

TUNGUM ALLOY

Alloy Digest ◽  
2012 ◽  
Vol 61 (5) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Weight Ratio ◽  
High Strength ◽  
Fatigue Properties ◽  
Excellent Corrosion Resistance

Abstract Tungum alloy combines an unusually high strength-to-weight ratio, with ductility, excellent corrosion resistance, and good fatigue properties. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming. Filing Code: Cu-806. Producer or source: Tungum Ltd.

SANDVIK Ti-3Al-2.5V GRADE 9

Alloy Digest ◽  
1997 ◽  
Vol 46 (9) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Endurance Limit ◽  
Weight Ratio ◽  
High Strength ◽  
Strain Ratio ◽  
Bend Strength ◽  
Aerospace Applications ◽  
Excellent Corrosion Resistance ◽  
Titanium Aluminum ◽  
Fatigue Endurance

Abstract Sandvik Ti-3Al-2.5V Grade 9 titanium-aluminum alloy offers excellent corrosion resistance, especially to chloride media, and has a high strength-to-weight ratio, which is especially suitable for use in aerospace applications. Tubing can be produced having a CSR (contractile strain ratio) that enhances the fatigue endurance limit. This datasheet provides information on composition, physical properties, elasticity, tensile properties, and bend strength as well as fatigue. It also includes information on corrosion resistance as well as forming, machining, and joining. Filing Code: TI-109. Producer or source: Sandvik.

Microstructural and Mechanical Properties of a Solid-State Additive Manufactured Magnesium Alloy

2021 ◽  
pp. 1-21
Author(s):  
Thomas Robinson ◽  
Malcolm Williams ◽  
Harish Rao ◽  
Ryan P. Kinser ◽  
Paul Allison ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Solid State ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Process Parameters ◽  
Weight Ratio ◽  
Structural Components ◽  
Friction Stir ◽  
Magnesium Alloy Az31b

Abstract In recent years, additive manufacturing (AM) has gained prominence in rapid prototyping and production of structural components with complex geometries. Magnesium alloys, whose strength-to-weight ratio is superior compared to steel and aluminum alloys, have shown potential in lightweighting applications. However, commercial beam-based AM technologies have limited success with magnesium alloys due to vaporization and hot cracking. Therefore, as an alternative approach, we propose the use of a near net-shape solid-state additive manufacturing process, Additive Friction Stir Deposition (AFSD), to fabricate magnesium alloys in bulk. In this study, a parametric investigation was performed to quantify the effect of process parameters on AFSD build quality including volumetric defects and surface quality in magnesium alloy AZ31B. In order to understand the effect of the AFSD process on structural integrity in the magnesium alloy AZ31B, in-depth microstructure and mechanical property characterization was conducted on a bulk AFSD build fabricated with a set of acceptable process parameters. Results of the microstructure analysis of the as-deposited AFSD build revealed bulk microstructure similar to wrought magnesium alloy AZ31 plate. Additionally, similar hardness measurements were found in AFSD build compared to control wrought specimens. While tensile test results of the as-deposited AFSD build exhibited a 20 percent drop in yield strength, nearly identical ultimate strength was observed compared to the wrought control. The experimental results of this study illustrate the potential of using the AFSD process to additively manufacture Mg alloys for load bearing structural components with achieving wrought-like microstructure and mechanical properties.

An assessment into mechanical properties and microstructural behavior of TIG welded Ti-6Al-4V titanium alloy

2020 ◽  
Vol 10 (3) ◽  
pp. 281-292 ◽  
Author(s):  
Saurabh Dewangan ◽  
Suraj Kumar Mohapatra ◽  
Abhishek Sharma
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Weight Ratio ◽  
High Strength ◽  
Hardness Test ◽  
Content Type ◽  
Ti Alloys ◽  
Microstructure And Mechanical Properties ◽  
Grade 5 ◽  
Selection Of

PurposeTitanium (Ti) alloys are in high demand in manufacturing industries all over the world. The property like high strength to weight ratio makes Ti alloys highly recommended for aerospace industries. Ti alloys possess good weldability, and therefore, they were extensively investigated with regard to strength and metallurgical properties of welded joint. This study aims to deal with the analysis of strength and microstructural changes in Ti-6Al-4V (Grade 5) alloy after tungsten inert gas (TIG) welding.Design/methodology/approachTwo pair of Ti alloy plates were welded in two different voltages, i.e. 24 and 28 V, with keeping the current constant, i.e. 80 A It was a random selection of current and voltage values to check the performance of welded material. Both the welded plates were undergone through some mechanical property analysis like impact test, tensile test and hardness test. In addition, the microstructure of the welded joints was also analyzed.FindingsIt was found that hardness and tensile properties gets improved with an increment in voltage, but this effect was reverse for impact toughness. A good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this work. Heat distribution in both the welded plates was simulated through ANSYS software to check the temperature contour in the plates.Originality/valueA good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this study.

Effect of FSP on Strength and Fracture Toughness of Aluminium Alloy 7000

2018 ◽  
Vol 877 ◽  
pp. 20-25
Author(s):  
P.K. Mandal
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Aluminium Alloy ◽  
Axial Force ◽  
Weight Ratio ◽  
High Strength ◽  
Hardness Measurement ◽  
Traverse Speed ◽  
Age Hardening ◽  
Friction Stir

The cast Al-Zn-Mg 7000 alloy has become one of the most potential structural materials in many engineering fields such as aircraft body, automotive casting due to their high strength to weight ratio, strong age hardening ability, competitive weight savings, attractive mechanical properties and improvement of thermal properties. The cast aluminium alloy has been modified of surface layer through a solid-state technique is called friction stir process (FSP). But basic principle has been followed by friction stir welding (FSW). This process can be used to locally refine microstructures and eliminate casting defects in selected locations, where mechanical properties improvements can enhance component performance and service life. However, some specified process parameters have adopted during experimental works. Those parameters are tool rotation speed (720 rpm), plate traverse speed (80 mm/min), axial force (15 kN), and tool design (i.e., pin height 3.5 mm and pin diameter 3.0 mm), respectively. The main mechanism behind this process likely to axial force and frictional force acting between the tool shoulder and workpiece results in intense heat generation and plastically soften the process material. The specified ratio of rotational speed (720 rpm) to traverse speed (80 mm/min) is considered 9 as low heat input during FSP and its entails low Zn vaporization problem results as higher fracture toughness of aluminium alloy. It is well known that the stirred zone (SZ) consists of refine equiaxed grains produced due to dynamic recrystallization. FSP has been proven to innovatively enhancing of various properties such as formability, hardness and fracture toughness (32.60 MPa√m). The hardness and fracture toughness of double passes AC+FSP aluminium alloy had been investigated by performing Vicker’s hardness measurement and fracture toughness (KIC)(ASTM E-399 standard) tests. Detailed observations with optical microscopy, Vicker’s hardness measurement, SEM, TEM, and DTA analysis have conducted to analyse microstructure and fracture surfaces of double passes FSP aluminium alloy.

Abrasive Assisted Electrochemical Machining of Al-B4C Nanocomposite

2015 ◽  
Vol 787 ◽  
pp. 523-527 ◽  
Author(s):  
K. Rajkumar ◽  
L. Poovazhgan ◽  
P. Saravanamuthukumar ◽  
S. Javed Syed Ibrahim ◽  
S. Santosh
Keyword(s):  
Particle Size ◽  
Boron Carbide ◽  
Process Parameters ◽  
Positive Impact ◽  
Removal Rate ◽  
Electrochemical Machining ◽  
Weight Ratio ◽  
High Strength ◽  
High Wear Resistance ◽  
Particle Size Reduction

Aluminium reinforced with SiC, Al2O3 and B4C etc. possesses an attractive combination of properties such as high wear resistance, high strength to weight ratio and high specific stiffness. Among the various reinforced materials used for aluminium, B4C has outperformed all others in terms of hardening effect. Particle size reduction of B4C is found to have positive impact on the material hardness. In the view of physical properties, B4C has less density than that of SiC and Al2O3, which makes it an attractive reinforcement for aluminium and its alloys for light weight applications. In this work, Al nano B4C composite prepared by ultrasonic cavitation method was machined by Abrasive assisted electrochemical machining using cylindrical copper tool electrodes with SiC abrasive medium. In this paper, attempts have been made to model and optimize process parameters in Abrasive assisted Electro-Chemical Machining of Aluminium-Boron carbide nano composite. Optimization of process parameters is based on the statistical techniques using Response Surface Methodology with four independent input parameters such as voltage, current, abrasive concentration and feed rate were used to assess the process performance in terms of material removal rate and surface finish. The obtained results were compared with abrasive assisted electro chemical machining of Aluminium-Boron carbide micro composite and the effect of particle size on the process parameters was analyzed.

Flexural, Tensile and Impact Properties of Alkali Treated Coir Fibre Composites Prepared by Compression Molding Technique

2015 ◽  
Vol 766-767 ◽  
pp. 90-95
Author(s):  
G. Godwin ◽  
K. Umanath
Keyword(s):  
Mechanical Properties ◽  
Weight Ratio ◽  
Polymeric Materials ◽  
High Strength ◽  
General Purpose ◽  
Coir Fibre ◽  
Fibre Composites ◽  
Fibre Reinforced Polymer ◽  
High Initial Cost ◽  
Coconut Fibre

Polymeric materials reinforced with synthetic fibres such as glass provide advantage of high stiffness and high strength to weight ratio. Despite these advantages, the widespread use of synthetic fibre-reinforced polymer composite has a tendency to decline because of their high-initial cost and most importantly their adverse environmental impact. In this work, four different composites are prepared with untreated coconut fibres, NaOH mercerized coconut fibres, KOH mercerized coconut fibres and CSM glass fibres. A lot of studies are done earlier on NaOH mercerized coconut fibre composites. But, no studies are done specifically for KOH mercerized coconut fibre composites. So, KOH mercerized coconut fibre composites are prepared in this study. General purpose polyester resin is used for preparing all the compsites. The mechanical properties of composites are studied using the flexural test, impact test and tensile test. The mechanical properties of KOH mercerized coconut fibre composites are studied and compared with the mechanical properties of NaOH mercerized coconut fibre composites, untreated coconut fibre composites and CSM glass fibre composites.

scholarly journals Post-fire mechanical properties of high strength steels

2018 ◽  
Author(s):  
Ben Young ◽  
Hai-Ting Li
Keyword(s):  
Mechanical Properties ◽  
Experimental Investigation ◽  
Ambient Temperature ◽  
High Strength Steel ◽  
Elevated Temperatures ◽  
Weight Ratio ◽  
High Strength Steels ◽  
High Strength ◽  
Predictive Equations ◽  
Retention Factors

High strength steels are becoming increasingly attractive for structural and architectural applications due to their superior strength-to-weight ratio which could lead to lighter and elegant structures. The stiffness and strength of high strength steels may reduce after exposure to fire. The post-fire mechanical properties of high strength steels have a crucial role in evaluating the residual strengths of these materials. This paper presents an experimental investigation on post-fire mechanical properties of cold-formed high strength steels. A series of tensile coupon tests has been carried out. The coupon specimens were extracted from cold-formed square hollow sections with nominal yield stresses of 700 and 900 MPa at ambient temperature. The specimens were exposed to various elevated temperatures ranged from 200 to 1000 °C and then cooled down to ambient temperature before tested to failure. Stress-strain curves were obtained and the mechanical properties, namely, Young’s modulus, yield stress (0.2% proof stress) and ultimate strength, of the cold-formed high strength steel materials after exposure to elevated temperatures were derived. The post-fire retention factors that obtained from the experimental investigation were compared with existing predictive equations in the literature. New predictive equations are proposed to determine the residual mechanical properties of high strength steels after exposure to fire. It is shown that the proposed predictive equations are suitable for both cold-formed and hot-rolled high strength steel materials with nominal yield stresses ranged from 690 to 960 MPa.

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