scholarly journals Acquisition of Dynamic Material Properties in the Electrohydraulic Forming Process Using Artificial Neural Network

Materials ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 3544 ◽  
Author(s):  
Min-A Woo ◽  
Young-Hoon Moon ◽  
Woo-Jin Song ◽  
Beom-Soo Kang ◽  
Jeong Kim
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Sheet Metal ◽  
Material Properties ◽  
Surrogate Model ◽  
Forming Process ◽  
Unknown Parameters ◽  
Electrohydraulic Forming ◽  
Artificial Neural ◽  
Basis Vectors

Electrohydraulic forming is a high-velocity forming process that deforms sheet metals with velocities above 100 m/s and strain rates more than 100 s−1. This experiment was conducted in a closed space because of safety concerns related to the high-velocity conditions; therefore, we were not able to examine the deformation process of the sheet metal. To observe the electrohydraulic forming process in detail, we performed virtual numerical simulations using accurate material properties. Therefore, in this paper, we obtained the material property of a sheet metal from a numerical estimation by using a surrogate model based on the reduced order model and the artificial neural network. The Cowper–Symonds constitutive equation was selected for the Al 6061-T6 sheet metal, and two strain rate parameters were adopted as the unknown parameters. From the two sampling techniques, the training and test samples were extracted from the specific ranges of two unknown parameters, and a numerical simulation was performed for these samples by using the LS-DYNA program. The z-axis displacements of the deformed sheet metal were obtained from the results of the numerical simulation, and two basis vectors were extracted by using principal component analysis. In addition, to predict the weighting coefficients of the two basis vectors at the defined range of parameters, we used the artificial neural network technique as a surrogate model. By comparing the surrogate model and the experimental results and calculating the root mean square error value, we estimated the optimal parameter for Al 6061-T6. Finally, the reliability of the obtained material parameters was proved by comparing the experimental results, the surrogate model, and LS-DYNA.

scholarly journals Artificial neural network for modeling and investigating the effects of forming tool characteristics on the accuracy and formability of thin aluminum alloy blanks when using SPIF

2021 ◽  
Author(s):  
Sherwan Mohammed Najm ◽  
Imre Paniti
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Process Parameters ◽  
Single Point ◽  
Tool Material ◽  
Deformation Mode ◽  
Geometric Accuracy ◽  
Forming Process ◽  
Tool Shape ◽  
Artificial Neural

AbstractIncremental Sheet Forming (ISF) has attracted attention due to its flexibility as far as its forming process and complexity in the deformation mode are concerned. Single Point Incremental Forming (SPIF) is one of the major types of ISF, which also constitutes the simplest type of ISF. If sufficient quality and accuracy without defects are desired, for the production of an ISF component, optimal parameters of the ISF process should be selected. In order to do that, an initial prediction of formability and geometric accuracy helps researchers select proper parameters when forming components using SPIF. In this process, selected parameters are tool materials and shapes. As evidenced by earlier studies, multiple forming tests with different process parameters have been conducted to experimentally explore such parameters when using SPIF. With regard to the range of these parameters, in the scope of this study, the influence of tool material, tool shape, tool-end corner radius, and tool surface roughness (Ra/Rz) were investigated experimentally on SPIF components: the studied factors include the formability and geometric accuracy of formed parts. In order to produce a well-established study, an appropriate modeling tool was needed. To this end, with the help of adopting the data collected from 108 components formed with the help of SPIF, Artificial Neural Network (ANN) was used to explore and determine proper materials and the geometry of forming tools: thus, ANN was applied to predict the formability and geometric accuracy as output. Process parameters were used as input data for the created ANN relying on actual values obtained from experimental components. In addition, an analytical equation was generated for each output based on the extracted weight and bias of the best network prediction. Compared to the experimental approach, analytical equations enable the researcher to estimate parameter values within a relatively short time and in a practicable way. Also, an estimate of Relative Importance (RI) of SPIF parameters (generated with the help of the partitioning weight method) concerning the expected output is also presented in the study. One of the key findings is that tool characteristics play an essential role in all predictions and fundamentally impact the final products.

Prediction of Life of Compound Die Using Artificial Neural Network (ANN)

2014 ◽  
Vol 622-623 ◽  
pp. 664-671 ◽  
Author(s):  
Sachin Kashid ◽  
Shailendra Kumar
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Sheet Metal ◽  
Research Work ◽  
Fem Simulation ◽  
Fem Analysis ◽  
Ann Model ◽  
Sheet Metal Parts ◽  
Artificial Neural ◽  
Artificial Neural Network Ann

Prediction of life of compound die is an important activity usually carried out by highly experienced die designers in sheet metal industries. In this paper, research work involved in the prediction of life of compound die using artificial neural network (ANN) is presented. The parameters affecting life of compound die are investigated through FEM analysis and the critical simulation values are determined. Thereafter, an ANN model is developed using MATLAB. This ANN model is trained from FEM simulation results. The proposed ANN model is tested successfully on different compound dies designed for manufacturing sheet metal parts. A sample run of the proposed ANN model is also demonstrated in this paper.

An Assessment of Machine Learning Techniques for Predicting Turbine Airfoil Component Temperatures, Using FEA Simulations for Training Data

2019 ◽  
Author(s):  
James A. Tallman ◽  
Michal Osusky ◽  
Nick Magina ◽  
Evan Sewall
Keyword(s):  
Neural Network ◽  
Machine Learning ◽  
Artificial Neural Network ◽  
Surrogate Model ◽  
Learning Algorithms ◽  
Machine Learning Algorithms ◽  
Training Data ◽  
Machine Learning Techniques ◽  
Learning Techniques ◽  
Artificial Neural

Abstract This paper provides an assessment of three different machine learning techniques for accurately reproducing a distributed temperature prediction of a high-pressure turbine airfoil. A three-dimensional Finite Element Analysis thermal model of a cooled turbine airfoil was solved repeatedly (200 instances) for various operating point settings of the corresponding gas turbine engine. The response surface created by the repeated solutions was fed into three machine learning algorithms and surrogate model representations of the FEA model’s response were generated. The machine learning algorithms investigated were a Gaussian Process, a Boosted Decision Tree, and an Artificial Neural Network. Additionally, a simple Linear Regression surrogate model was created for comparative purposes. The Artificial Neural Network model proved to be the most successful at reproducing the FEA model over the range of operating points. The mean and standard deviation differences between the FEA and the Neural Network models were 15% and 14% of a desired accuracy threshold, respectively. The Digital Thread for Design (DT4D) was used to expedite all model execution and machine learning training. A description of DT4D is also provided.

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