scholarly journals Quality Index Charts of Al-Si-Mg Semi Solid Alloys Subjected to Multiple Temperatures Aging Treatments and Different Quenching Media

Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1834 ◽  
Author(s):  
Khaled Ahmed Ragab ◽  
Mohamed Bouazara ◽  
X.-Grant Chen
Keyword(s):  
Thermal Aging ◽  
Quality Index ◽  
Mechanical Performance ◽  
Statistical Design ◽  
Aging Treatment ◽  
Statistical Design Of Experiments ◽  
Quenching Media ◽  
And Performance ◽  
Semi Solid ◽  
Solid Alloys

The use of quality index charts is considered as an effective mean for evaluating the mechanical performance of Aluminum alloys for industrial engineering applications. The current study was carried out to investigate the influences of multiple-interrupted temperatures aging and quenching media (water versus air) on the quality index performance and precipitations evolution of A357 Aluminum semi solid alloys. Regarding the lack of similar investigations applied on such alloys, the quality index charts were generated for Al-Si-Mg semi solid castings based on its tensile properties. These charts are used to determine the quality index, in MPa, as a simple mean for compromising the strength and ductility together in one value using the Drouzy model. The multiple temperatures aging cycles were applied to improve the quality index values of Al-Si-Mg semi solid alloys for enhancing its characteristic and performance to resist the mechanical failures relating to automotive dynamic parts. The evolution of Mg2Si hardening precipitates, formed for specific thermal aging cycles, was investigated using transmission electron microscopy (TEM). The results obtained in this work revealed that the optimum quality index values were obtained by the application of T6-thermal under-aging treatment cycles. The regression models, using a statistical design of experiments, indicated that the optimum strength and high-quality index values were obtained by the application of interrupted thermal aging cycles, mainly C2,3-T6/T4/T7 conditions.

scholarly journals Influence of Thermal Aging Parameters on the Characteristics of Aluminum Semi-Solid Alloys

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 746 ◽  
Author(s):  
Khaled Ragab ◽  
Mohamed Bouazara ◽  
Xiao Chen
Keyword(s):  
Electron Microscopy ◽  
Aluminum Alloys ◽  
Thermal Aging ◽  
Aging Treatment ◽  
Load Variations ◽  
Transmission Electron ◽  
Semisolid Alloys ◽  
Automotive Parts ◽  
Semi Solid ◽  
Solid Alloys

The current study aimed at analyzing the response of semisolid A357 aluminum alloys to unconventional thermal treatment cycles of T4/T6/T7 conditions. The mechanical, electrical, and microstructural characterizations of such semisolid alloys were investigated. The microstructure evolutions of Fe-intermetallic phases and strengthening precipitates were characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM), respectively. The mechanical failure of such semi solid A357 aluminum alloys, used for suspension automotive parts, is mostly related to cracking issues which start from the surface due to hardness problems and propagate due to severe load variations. For these reasons, the multiple thermal aging cycles, in this study, are applied to enhance the mechanical properties and to have compromised values compared to those obtained by standard thermal treatments. The results obtained in this work indicate that the heat treatment of this alloy can be optimized. The results showed that the optimum characteristics of A357 semisolid alloys were obtained by applying thermal under-aging cycle, interrupted thermal aging cycles and a T7/T6 two steps aging treatment condition. The electrical conductivity and electron microscopy were applied in this study to analyze the characteristics of hardening phases formed due to different aging cycles applied to the alloys investigated.

Effect of Heat Treatment Hardness of Al-Cu-Mg-Li-Zr, Al-Mg-Si and and Al-Mg-Zn Alloys-Experimental Correlation Using Factorial DOE and ANOVA Methods

2014 ◽  
Vol 881-883 ◽  
pp. 1317-1329 ◽  
Author(s):  
Mahmoud M. Tash ◽  
Saleh Alkahtani
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Cold Work ◽  
Solution Treatment ◽  
Statistical Design ◽  
Aging Treatment ◽  
Fractional Factorial ◽  
Statistical Design Of Experiments ◽  
The Impact ◽  
Zn Alloys

The present study was conducted to investigate the effect of heat treatment on the aging and mechanical behavior of Al-Cu-Mg-Li-Zr , Al-Mg-Si and and Al-Mg-Zn alloys (8090 , 6082 and 7075). The effect of cold work after solution treatment, aging parameters (time and temperature) on the microstructure and mechanical properties were studied. Attempts are made to determine the combined effect of cold work and aging treatment on the hardness, UTS and microstructure for these alloys. By study the impact of different heat treatments for Al-Mg-Si alloys (6082), Al-Cu-Mg-Li-Zr (8090) and Al-Mg-Zn (7075) aluminum alloys on the hardness and mechanical properties, it is possible to determine conditions necessary to achieve better mechanical properties and the maximum levels of hardness and values corresponding to those considered suitable for commercial applications of these alloys.Design of Experiment (DOE) method in Minitab is used to measure the impact of various factors and how they relate. Correlation between the hardness and different metallurgical factors for these alloys at both quantitative and qualitative are investigated and analysed. A statistical design of experiments (DOE) approach using fractional factorial design was applied to determine the influence of controlling variables of cold work and heat treatment parameters and any interactions between them on the hardness of the above alloys. A mathematical model is developed to relate the alloy hardness with the different metallurgical parameters to acquire an understanding of the effects of these variables and their interactions on the hardness of wrought Al-alloys. It is noticed that cold work, following solution treatment, accelerates the precipitation rate leading to a rise in strength

Mechanical Performance of a Cast A354 Aluminium Alloy

2014 ◽  
Vol 794-796 ◽  
pp. 489-494 ◽  
Author(s):  
J.H. Sandoval ◽  
Adel M.A. Mohamed ◽  
S. Valtierra ◽  
F.H. Samuel
Keyword(s):  
Tensile Properties ◽  
Quality Index ◽  
Mechanical Performance ◽  
Cast Alloy ◽  
Solution Treatment ◽  
Aging Treatment ◽  
Test Results ◽  
Cast Aluminum ◽  
Treatment Conditions ◽  
Cast Aluminum Alloys

Cast aluminum alloys are an important group of materials which find wide application in the automotive industry. Insufficient studies have been carried out to date with regard to the mechanical performance of the aged A354 alloy. Therefore, the present work investigates the Quality index charts with the purpose of setting the limits of the tensile properties, as well as for comparing the mechanical behavior of cast alloy A354, to delineate the effect of the solution treatment applied. Tensile properties upon artificial aging in the temperature range of 155–350oC for times ranging from 2 to 100 hours are also investigated. The results showed that the use of quality index charts is a satisfactory method for presenting tensile test results and, for assessing the effect of solution and aging treatment conditions subjected to the modified and grain-refined A354 alloys. It is also observed that the quality index, Q, is more sensitive to variations in the tensile ductility than to tensile strength.

STATISTICAL DESIGN OF EXPERIMENTS FOR THE Cr(VI) ADSORPTION ON WEED Salvinia cucullata

2013 ◽  
Vol 12 (3) ◽  
pp. 465-474 ◽  
Author(s):  
Saroj Sundar Baral ◽  
Ganesan Surendran ◽  
Namrata Das ◽  
Polisetty Venkateswara Rao
Keyword(s):  
Design Of Experiments ◽  
Statistical Design ◽  
Statistical Design Of Experiments

scholarly journals Synthesis of an Addition-Crosslinkable, Silicon-Modified Polyolefin via Reactive Extrusion Monitored by In-Line Raman Spectroscopy

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1246
Author(s):  
Steffen Ulitzsch ◽  
Tim Bäuerle ◽  
Mona Stefanakis ◽  
Marc Brecht ◽  
Thomas Chassé ◽  
...  
Keyword(s):  
Raman Spectroscopy ◽  
High Performance ◽  
Process Analytical Technology ◽  
Statistical Design ◽  
Reactive Extrusion ◽  
Statistical Design Of Experiments ◽  
Grafting Efficiency ◽  
Grafting Reaction ◽  
Central Composite Experimental Design ◽  
Process Factors

We present the modification of ethylene-propylene rubber (EPM) with vinyltetra-methydisiloxane (VTMDS) via reactive extrusion to create a new silicone-based material with the potential for high-performance applications in the automotive, industrial and biomedical sectors. The radical-initiated modification is achieved with a peroxide catalyst starting the grafting reaction. The preparation process of the VTMDS-grafted EPM was systematically investigated using process analytical technology (in-line Raman spectroscopy) and the statistical design of experiments (DoE). By applying an orthogonal factorial array based on a face-centered central composite experimental design, the identification, quantification and mathematical modeling of the effects of the process factors on the grafting result were undertaken. Based on response surface models, process windows were defined that yield high grafting degrees and good grafting efficiency in terms of grafting agent utilization. To control the grafting process in terms of grafting degree and grafting efficiency, the chemical changes taking place during the modification procedure in the extruder were observed in real-time using a spectroscopic in-line Raman probe which was directly inserted into the extruder. Successful grafting of the EPM was validated in the final product by 1H-NMR and FTIR spectroscopy.

scholarly journals Preparation and Performance Evaluation of Duotone 3D-Printed Polyetheretherketone as Oral Prosthetic Materials: A Proof-of-Concept Study

Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1949
Author(s):  
Ling Ding ◽  
Wei Lu ◽  
Jiaqi Zhang ◽  
Chuncheng Yang ◽  
Guofeng Wu
Keyword(s):  
Titanium Dioxide ◽  
Performance Evaluation ◽  
Mechanical Performance ◽  
Mechanical Tests ◽  
Flexural Properties ◽  
Proof Of Concept ◽  
Tooth Color ◽  
Dental Application ◽  
3D Printed ◽  
And Performance

Literature has reported the successful use of 3D printed polyetheretherketone (PEEK) to fabricate human body implants and oral prostheses. However, the current 3D printed PEEK (brown color) cannot mimic the vivid color of oral tissues and thus cannot meet the esthetical need for dental application. Therefore, titanium dioxide (TiO2) and ferric oxide (Fe2O3) were incorporated into PEEK to prepare a series of tooth-color and gingival-color PEEK composites in this study. Through color measurements and mechanical tests, the color value and mechanical performance of the 3D printed PEEK composites were evaluated. In addition, duotone PEEK specimens were printed by a double nozzle with an interface between tooth-color and gingival-color parts. The mechanical performance of duotone PEEK with two different interfaces (horizontal and vertical) was investigated. With the addition of TiO2 and Fe2O3, the colors of 3D printed PEEK composites become closer to that of dental shade guides. 3D printed PEEK composites generally demonstrated superior tensile and flexural properties and hence have great potential in the dental application. In addition, duotone 3D printed PEEK with a horizontal interfacial orientation presented better mechanical performance than that with a vertical one.

scholarly journals Evaluation of Cutting-Tool Coating on the Surface Roughness and Hole Dimensional Tolerances during Drilling of Al6061-T651 Alloy

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1783
Author(s):  
Hamza A. Al-Tameemi ◽  
Thamir Al-Dulaimi ◽  
Michael Oluwatobiloba Awe ◽  
Shubham Sharma ◽  
Danil Yurievich Pimenov ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Cutting Tool ◽  
Good Practice ◽  
Cutting Tools ◽  
Statistical Design ◽  
Cutting Parameters ◽  
Statistical Design Of Experiments ◽  
Hole Quality ◽  
Coated Tools ◽  
Tool Coating

Aluminum alloys are soft and have low melting temperatures; therefore, machining them often results in cut material fusing to the cutting tool due to heat and friction, and thus lowering the hole quality. A good practice is to use coated cutting tools to overcome such issues and maintain good hole quality. Therefore, the current study investigates the effect of cutting parameters (spindle speed and feed rate) and three types of cutting-tool coating (TiN/TiAlN, TiAlN, and TiN) on the surface finish, form, and dimensional tolerances of holes drilled in Al6061-T651 alloy. The study employed statistical design of experiments and ANOVA (analysis of variance) to evaluate the contribution of each of the input parameters on the measured hole-quality outputs (surface-roughness metrics Ra and Rz, hole size, circularity, perpendicularity, and cylindricity). The highest surface roughness occurred when using TiN-coated tools. All holes in this study were oversized regardless of the tool coating or cutting parameters used. TiN tools, which have a lower coating hardness, gave lower hole circularity at the entry and higher cylindricity, while TiN/TiAlN and TiAlN seemed to be more effective in reducing hole particularity when drilling at higher spindle speeds. Finally, optical microscopes revealed that a built-up edge and adhesions were most likely to form on TiN-coated tools due to TiN’s chemical affinity and low oxidation temperature compared to the TiN/TiAlN and TiAlN coatings.

Study of surface modification of recycled ultrafiltration membranes using statistical design of experiments

2021 ◽  
Vol 23 ◽  
pp. 100978
Author(s):  
L. Rodríguez-Sáez ◽  
J. Landaburu-Aguirre ◽  
S. Molina ◽  
M.C. García-Payo ◽  
E. García-Calvo
Keyword(s):  
Surface Modification ◽  
Design Of Experiments ◽  
Statistical Design ◽  
Statistical Design Of Experiments ◽  
Ultrafiltration Membranes
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