scholarly journals A Comparative Study on Johnson Cook, Modified Zerilli–Armstrong, and Arrhenius-Type Constitutive Models to Predict Compression Flow Behavior of SnSbCu Alloy

Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1726 ◽  
Author(s):  
Tongyang Li ◽  
Bin Zhao ◽  
Xiqun Lu ◽  
Hanzhang Xu ◽  
Dequan Zou

The flow behavior of the SnSbCu alloy is studied experimentally by the compression tests in the range of the strain rates from 0.0001 to 0.1 s−1 and temperature from 293 to 413 K. Based on the experimental data, three constitutive models including the Johnson–Cook (J–C), modified Zerilli–Armstrong (Z–A), and Arrhenius-type (A-type) models are compared to find out an optimum model to describe the flow behavior of the SnSbCu alloy. The results show that the J–C model could predict the flow behavior of the SnSbCu alloy accurately only at some specific strain rates and temperature near the reference values. The modified Z–A and A-type constitutive models can give better fitting results than the J–C model. While, at high strains, the predictive values of the modified Z–A model have larger errors than those at low strains, which means this model has limitations at high strains. By comparison, the A-type model could predict the experimental results accurately at the whole strain range, which indicates that it is a more suitable choice to describe the flow behavior of the SnSbCu alloy in the focused range of strain rates and temperatures. The work is beneficial to solve the tribological problem of the bearing of the marine engine by integrating the accurate constitutive model into the corresponding numerical model.

2019 ◽  
Vol 38 (2019) ◽  
pp. 699-714 ◽  
Author(s):  
Bing Zhang ◽  
Xiaodi Shang ◽  
Su Yao ◽  
Qiuyu Wang ◽  
Zhijuan Zhang ◽  
...  

AbstractThe true strain data and true stress data are obtained from the isothermal compression tests under a wide range of strain rates (0.1–20 s−1) and temperatures (933–1,133 K) over the Gleeble-3500 thermomechanical simulator. The data are employed to generate the constitutive equations according to four constitutive models, respectively, the strain-compensated Arrhenius-type model, the modified Zerilli–Armstrong (ZA) model, the modified Johnson–Cook (JC) model and the JC model. In the meanwhile, a comparative research was made over the capacities of these four models and hence to represent the elevated temperature flow behavior of TA2. Besides, a comparison of the accuracy of the predictions of average absolute relative error, correlation coefficient (R) and the deformation behavior was made to test the sustainability level of these four models. It is shown from these results that the JC model is not suitable for the description of flow behavior of TA2 alloy in α+β phase domain, while the predicted values of modified JC model, modified ZA model and the strain-compensated Arrhenius-type model could be consistent well with the experimental values except under some deformation conditions. Moreover, the strain-compensated Arrhenius-type model can be also used to track the deformation behavior more precisely in comparison with other models.


2016 ◽  
Vol 35 (6) ◽  
pp. 599-605 ◽  
Author(s):  
Fuqiang Zhen ◽  
Jianlin Sun ◽  
Jian Li

AbstractThe flow behavior of 3104 aluminum alloy was investigated at temperatures ranging from 250°C to 500°C, and strain rates from 0.01 to 10 s−1 by isothermal compression tests. The true stress–strain curves were obtained from the measured load–stroke data and then modified by friction and temperature correction. The effects of temperature and strain rate on hot deformation behavior were represented by Zener–Hollomon parameter including Arrhenius term. Additionally, the influence of strain was incorporated considering the effect of strain on material constants. The derived constitution equation was applied to the finite element analysis of hot compression. The results show that the simulated force is consistent with the measured one. Consequently, the developed constitution equation is valid and feasible for numerical simulation in hot deformation process of 3104 alloy.


2014 ◽  
Vol 887-888 ◽  
pp. 1161-1168
Author(s):  
Jian Guo Wang ◽  
Dong Liu ◽  
Tao Wang ◽  
Yan Hui Yang

The deformation behavior of a Udimet720Li superalloy under hot compression tests was characterized in the temperature range of 1060~1160°C and strain rate range of 0.001~20s-1. Processing maps were conducted at a series of strains to calculate the efficiency of hot working and to recognize the instability regions of the flow behavior. A Zener-Hollomon parameter is given to characterize the dependence of peak stress on temperature and strain rate. The efficiency of power dissipation of the Udimet720Li superalloy obtained in a strain range of 0.1~0.7 are essentially similar, which indicates that strain does not have a significant influence and the instability region shown in high strain and high strain rates at all temperatures. The regions for the full recrystallization can be divided by the dissolution beginning temperature of primary γ'which are the optimum hot working parameters.


Author(s):  
Pradeep Lall ◽  
Vikas Yadav ◽  
Jeff Suhling ◽  
David Locker

Abstract Electronic equipment in automotive, agricultural and avionics applications may be subjected to temperatures in the range of −55 to 200°C during storage, operation and handling in addition to high strain-rates. Strain rates in owing to vibration and shock may range from 1–100 per sec. Temperature in electronic assemblies depends typically on location, energy dissipation and thermal architecture. Some investigators have indicated that the required operating temperature is between −40 to 200°C for automotive electronics located underhood, on engine, on transmission. Prior data indicates the evolution of mechanical properties under extended exposures to high temperatures. However, the constitutive models are often only available for pristine materials only. In this paper, effect of low operating temperatures (−65°C to 0°C) on Anand-model parameters at high strain rates (10–75 per sec) for aged SAC (SAC105 and SAC-Q) solder alloys has been studied. Stress-Strain curves have been obtained at low operating temperatures using tensile tests. The SAC leadfree solder samples were subjected to isothermal-aged up to 4-months at 50°C before testing. Anand Viscoplastic model has been used to describe the material constitutive behavior. Evolution of Anand Model parameters for SAC solder has been investigated. The computed parameters of the experimental data were used to simulate the tensile test and verified the accuracy of the model. A good correlation was found between experimental data and Anand predicted data.


2013 ◽  
Vol 849 ◽  
pp. 195-199
Author(s):  
Jiranuwat Porntadawit ◽  
Vitoon Uthaisangsuk ◽  
Paiboon Choungthong

Titanium alloy grade Ti-6Al-4V has been widely applied for many applications such as aircraft structural components, machine parts, and parts for medical equipments. To understand deformation behavior and microstructure evolution of the material during hot forming process is significant for achieving desired dimension and final mechanical properties of a product. In this study, stress-strain responses of the Ti-6Al-4V alloy were investigated using hot compression tests at different temperatures and strain rates. The determined flow curves of the alloy were subsequently calculated according to the constitutive models based on Cingara equation and Shafiei and Ebrahimi equation and compared with the experimental results. By this manner, influences of work hardening and dynamic recrystallization on the hot deformation behavior of material could be described. Accurate prediction of flow curves can considerably improve the forming process design.


2017 ◽  
Vol 898 ◽  
pp. 137-143
Author(s):  
Lin Xiang ◽  
Bin Tang ◽  
Hong Chao Kou ◽  
Jie Shao ◽  
Jin Shan Li

Isothermal compression tests were conducted to investigate the effect of hot deformation parameters on flow behavior and microstructure of Ti-6Al-4V-0.2O alloy. The experimental results show that the strain rate and height reduction have little effect on the volume fraction of primary α at a deformation temperature of 860 ̊C. At a deformation temperature of 940 ̊C, the volume fraction of primary α at a high strain rate (10s-1) is about 10% less than that at low strain rates (0.01s-1~1s-1). It may be one of the reasons for the significantly discontinuous yielding phenomenon. Another reason is that the dislocation density decreased suddenly due to the dynamic recovery. With the increasing strain rate and the decreasing deformation temperature, the volume fraction of irregular secondary α increases and lamellar secondary α decreases. And with height reduction increasing, the irregular secondary α increases firstly and then tends to be steady because of dynamic recovery and recrystallization.


2011 ◽  
Vol 311-313 ◽  
pp. 587-590
Author(s):  
Horng Yu Wu ◽  
Pin Hou Sun ◽  
Jie Chen Yan ◽  
Jing Hao Liao ◽  
Feng Jun Zhu ◽  
...  

The flow behavior and associated structural changes of an AZ61 Mg alloy were analyzed by using hot compression tests in the temperature and strain rate ranges of 250–400 °C and 0.001 to 1 s–1, respectively. The stress–strain curves exhibited the trend typical of materials in which deformation is recovery-controlled in the high Z regime (Z is the Zener–Hollomon parameter), while at low strain rates and high T, the flow curves exhibited a softening typical of recrystallization phenomena. Microstructure analysis has been performed to correlate the microstructure changes to the flow behaviors.


Author(s):  
Jing Yin ◽  
Shiqing Wu ◽  
Zhenlun Song ◽  
Cheng Xu ◽  
Qi Cui

Abstract Isothermal hot compression tests of the CuZn39Pb2 continuous casting bar were carried out at 650 - 750 °C and strain rates of 0.1 - 50 s-1. After the experimental data were obtained, processing maps were constructed and discussed on the basis of the Prasad, Murty and Malas instability criteria to critically evaluate the flow behavior of the CuZn39Pb2 continuous casting bar. The microstructure suggested that the processing map based on the Murty instability criterion was suitable for optimizing the process parameters of the CuZn39Pb2. The relationships between the characteristics of processing maps and the deformation mechanisms under different strains were analyzed on the basis of Murty instability criterion. Considering the theoretical analysis results and energy consumption economy, 690 °C ≤ T ≤ 720 °C with 1 s-1 ≤ έ ≤ 3 s-1 are the best process parameters for CuZn39Pb2 forging.


1994 ◽  
Vol 350 ◽  
Author(s):  
D. Zhao ◽  
P. K. Chaudhury ◽  
M. Thirukkonda ◽  
J. J. Valencia

AbstractIsothermal compression tests were conducted on a particulate reinforced Ti-44Al–3V+7.5v/o TiB2 composite produced by the XD® process over wide ranges of temperatures and strain rates, 1050 to 1300 C and 0.001 to 1.0 s-1, respectively. Flow localization parameter analysis was performed to analyze the flow behavior of the composite under various processing conditions, and the results were compared to those by dynamic material modeling. Microstructural characterization was also conducted to correlate the flow behavior with post-deformation microstructures. With combined information on flow behavior and microstructures, the processing condition for relatively stable flow and uniform microstructure was determined to be 1300 C and 0.01 to 0.1 s-1.


2014 ◽  
Vol 633-634 ◽  
pp. 431-435 ◽  
Author(s):  
Ling Zhan Zhou ◽  
Li Ming Yang ◽  
Yin Jiang Peng ◽  
Xiu Rong Zhu

In this paper, squeeze casting process was adopted to produce the Fe-Cr-Ni preform reinforced Al-Si-Cu-Ni-Mg aluminum composite. And then, T6 heat treatment was conducted to enhance the composite’s performance. After which, isothermal compression tests in temperature range of 473-773 K at an interval of 150 K and strain rate range from 0.001 to 10 s-1 were carried out on Gleeble 3500 thermo-mechanical simulation machine. It is found that, for a specific strain rate, the flow stress decreases markedly with temperature increases. And for a fixed temperature, the flow stress generally increases as the strain rate increases. Based on the experimental true stress-true strain data, the Arrhenius type model was established.


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