scholarly journals The Effect of Elevated Curing Temperatures on High Ye’elimite Calcium Sulfoaluminate Cement Mortars

Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1072 ◽  
Author(s):  
Yeonung Jeong ◽  
Craig W. Hargis ◽  
Hyunuk Kang ◽  
Sung-Chul Chun ◽  
Juhyuk Moon

This study investigated the material properties and hydration characteristics of calcium sulfoaluminate cement (CSA) based mortars cured under 3 different initial curing temperatures. Two CSA cements with different M-values were selected. Obtained experimental results of mechanical properties, dimensional stability, and heat release were explained by hydration characteristics from X-ray diffraction, thermal gravimetric analysis, porosimetry, and thermodynamic modeling. Decomposition of ettringite decreased compressive strength but re-formation of ettringite after additional curing at 30 °C helped to recover the strength in CSA cement with a high amount of calcium sulfate. CSA cement with a low amount of calcium sulfate which was designed to predominantly have monosulfate as the main hydration product, showed increased 1-day strength after higher temperature curing but this occurred was at the expense of decreased 28-day strength.

2021 ◽  
Vol 13 (4) ◽  
pp. 2295
Author(s):  
Hailong Liu ◽  
Jiuye Zhao ◽  
Yu Wang ◽  
Nangai Yi ◽  
Chunyi Cui

Calcium sulfoaluminate cement (CSA) was used to stabilize a type of marine soft soil in Dalian China. Unconfined compressive strength (UCS) of CSA-stabilized soil was tested and compared to ordinary Portland cement (OPC); meanwhile the influence of amounts of gypsum in CSA and cement contents in stabilized soils on the strength of stabilized soils were investigated. X-ray diffraction (XRD) tests were employed to detect generated hydration products, and scanning electron microscopy (SEM) was conducted to analyze microstructures of CSA-stabilized soils. The results showed that UCS of CSA-stabilized soils at 1, 3, and 28 d firstly increased and then decreased with contents of gypsum increasing from 0 to 40 wt.%, and CSA-stabilized soils exhibited the highest UCS when the content of gypsum equaled 25 wt.%. When the mixing amounts of OPC and CSA were the same, CSA-stabilized soils had a significantly higher early strength (1 and 3 d) than OPC. For CSA-stabilized soil with 0 wt.% gypsum, monosulfate (AFm) was detected as a major hydration product. As for CSA-stabilized soil with certain amounts of gypsum, the intensity of ettringite (Aft) was significantly higher than that in the sample hydrating without gypsum, but a tiny peak of AFm also could be detected in the sample with 15 wt.% gypsum at 28 d. Additionally, the intensity of AFt increased with the contents of gypsum increasing from 0 to 25 wt.%. When contents of gypsum increased from 25 to 40 wt.%, the intensity of AFt tended to decrease slightly, and residual gypsum could be detected in the sample with 40 wt.% gypsum at 28 d. In the microstructure of OPC-stabilized soils, hexagonal plate-shaped calcium hydroxide (CH) constituted skeleton structures, and clusters of hydrated calcium silicates (C-S-H) gel adhered to particles of soils. In the microstructure of CSA-stabilized soils, AFt constituted skeleton structures, and the crystalline sizes of ettringite increased with contents of gypsum increasing; meanwhile, clusters of the aluminum hydroxide (AH3) phase could be observed to adhere to particles of soils and strengthen the interaction.


2014 ◽  
Vol 599 ◽  
pp. 39-45 ◽  
Author(s):  
Bao Guo Ma ◽  
Hai Nan Li ◽  
Yan Chao Zhu ◽  
Lei Han ◽  
Xiang Guo Li

Calcium sulfoaluminate (CSA) cements were currently receiving a lot of attention because their manufacture produced less CO2 than ordinary Portland cement (OPC). However, it was essential to understand all parameters which might affect the hydration process. This work dealt with the effect of two nanostructured materials, such as nanoSiO2 (NS) and nanoTiO2 (NT), on the properties of CSA pastes during early hydration. Isothermal calorimetry, X-ray diffraction (XRD) and Scanning electron microscopy (SEM) were used to analyze the pastes. Results indicated that the influence of NS and NT on the early hydration of CSA showed different: when NS and NT were added by 5% (mass fraction), the early hydration of CSA cement can be significantly promoted by NS, and slightly accelerated by NT. X-ray diffraction and SEM analysis results showed that both of NS and NT can improve the microstructure of the cement pastes, which made the cement stone more uniform and dense. For the difference, during cement hydration, except for nucleation function, NS had a high pozzolanic activity. Whereas,the effect of NT on microstructure of hardened CSA-cement was mainly due to its seeding effect.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 662
Author(s):  
Yonghua Wu ◽  
Qiqi Li ◽  
Guoxin Li ◽  
Shiying Tang ◽  
Mengdie Niu ◽  
...  

In order to study what the effect of superplasticizers on the setting time, fluidity and compressive strength of calcium sulfoaluminate cement (CSA) a naphthalene-based superplasticizer (BNS) and a polycarboxylic acid superplasticizer (PC) were selected to interact with CSA pastes and ye’elimite, respectively. X-ray diffraction (XRD), thermogravimetric (TG) analysis and scanning electron microscopy (SEM) analytical methods were used to investigate the class, amount and microstructure of the CSA pastes and ye’elimite pastes hydration products under the effect of the superplasticizers. The results showed that the addition of BNS can promote ettringite generation and thus improve the early compressive strength. As the addition of BNS increased from 0.8 wt% to 2.0 wt%, the initial setting time was prolonged 10 min, the final setting time was prolonged 7 min, the 5 min fluidity was improved from no fluidity to 220 mm. However, as the addition of PC increased from 0.08 wt% to 0.20 wt%, the setting time of the PC just changed within 3 min; the 5 min fluidity increased from 110 mm to 195 mm and no 15 min fluidity at all was observed. AS seen by SEM, it can be stated that generated ettringite under the addition of PC was layered and lacking bonding, and its morphology changed from rod-like to flake-like, leading to a decrease in early compressive strength.


Molecules ◽  
2021 ◽  
Vol 26 (7) ◽  
pp. 1938
Author(s):  
Luís Urbano D. Tambara Júnior ◽  
Janaíde C. Rocha ◽  
Malik Cheriaf ◽  
Pilar Padilla-Encinas ◽  
Ana Fernández-Jiménez ◽  
...  

This work analyzes the effect of the presence of 5 wt.% of solid sodium salts (Na2SO4, Na2CO3, and Na2SiO3) on calcium sulfoaluminate cement (CSA) hydration, addresses hydration kinetics; 2-, 28-, and 90-d mechanical strength, and reaction product microstructure (with X-ray diffraction (XRD), and Fourier transform infrared spectroscopy, (FTIR). The findings show that the anions affect primarily the reactions involved. Ettringite and AH3, are the majority hydration products, while monosulfates are absent in all of the samples. All three salts hasten CSA hydration and raise the amount of ettringite formed. Na2SO4 induces cracking in the ≥28-d pastes due to post-hardening gypsum and ettringite formation from the excess SO42– present. Anhydrite dissolves more rapidly in the presence of Na2CO3, prompting carbonation. Na2SiO3 raises compressive strength and exhibits strätlingite as one of its reaction products.


TAPPI Journal ◽  
2011 ◽  
Vol 10 (1) ◽  
pp. 17-23
Author(s):  
KEVIN TAYLOR ◽  
RICH ADDERLY ◽  
GAVIN BAXTER

Over time, performance of tubular backpulse pressure filters in kraft mills deteriorates, even with regular acid washing. Unscheduled filter replacement due to filter plugging results in significant costs and may result in mill downtime. We identified acid-insoluble filter-plugging materials by scanning electron microscope/energy-dispersion X-ray spectroscopy (SEM/EDS) and X-ray diffraction (XRD) analysis in both polypropylene and Gore-Tex™ membrane filter socks. The major filter-plugging components were calcium sulfate (gypsum), calcium phosphate (hydroxylapatite), aluminosilicate clays, metal sulfides, and carbon. We carried out detailed sample analysis of both the standard acid-washing procedure and a modified procedure. Filter plugging by gypsum and metal sulfides appeared to occur because of the acid-washing procedure. Gypsum formation on the filter resulted from significant hydrolysis of sulfamic acid solution at temperatures greater than 130°F. Modification of the acid-washing procedure greatly reduced the amount of gypsum and addition of a surfactant to the acid reduced wash time and mobilized some of the carbon from the filter. With surfactant, acid washing was 95% complete after 40 min.


Molecules ◽  
2021 ◽  
Vol 26 (8) ◽  
pp. 2136
Author(s):  
Shaokang Zhang ◽  
Ru Wang ◽  
Linglin Xu ◽  
Andreas Hecker ◽  
Horst-Michael Ludwig ◽  
...  

This paper studies the influence of hydroxyethyl methyl cellulose (HEMC) on the properties of calcium sulfoaluminate (CSA) cement mortar. In order to explore the applicability of different HEMCs in CSA cement mortars, HEMCs with higher and lower molar substitution (MS)/degree of substitution (DS) and polyacrylamide (PAAm) modification were used. At the same time, two kinds of CSA cements with different contents of ye’elimite were selected. Properties of cement mortar in fresh and hardened states were investigated, including the fluidity, consistency and water-retention rate of fresh mortar and the compressive strength, flexural strength, tensile bond strength and dry shrinkage rate of hardened mortar. The porosity and pore size distribution were also analyzed by mercury intrusion porosimetry (MIP). Results show that HEMCs improve the fresh state properties and tensile bond strength of both types of CSA cement mortars. However, the compressive strength of CSA cement mortars is greatly decreased by the addition of HEMCs, and the flexural strength is decreased slightly. The MIP measurement shows that HEMCs increase the amount of micron-level pores and the porosity. The HEMCs with different MS/DS have different effects on the improvement of tensile bond strength in different CSA cement mortars. PAAm modification can improve the tensile bond strength of HEMC-modified CSA cement mortar.


Author(s):  
Mariola Kądziołka-Gaweł ◽  
Maria Czaja ◽  
Mateusz Dulski ◽  
Tomasz Krzykawski ◽  
Magdalena Szubka

AbstractMössbauer, Raman, X-ray diffraction and X-ray photoelectron spectroscopies were used to examine the effects of temperature on the structure of two aluminoceladonite samples. The process of oxidation of Fe2+ to Fe3+ ions started at about 350 °C for the sample richer in Al and at 300 °C for the sample somewhat lower Al-content. Mössbauer results show that this process may be associated with dehydroxylation or even initiate it. The first stage of dehydroxylation takes place at a temperature > 350 °C when the adjacent OH groups are replaced with a single residual oxygen atom. Up to ~500 °C, Fe ions do not migrate from cis-octahedra to trans-octahedra sites, but the coordination number of polyhedra changes from six to five. This temperature can be treated as the second stage of dehydroxylation. The temperature dependence on the integral intensity ratio between bands centered at ~590 and 705 cm−1 (I590/I705) clearly reflects the temperature at which six-coordinated polyhedra are transformed into five-coordinated polyhedra. X-ray photoelectron spectra obtained in the region of the Si2p, Al2p, Fe2p, K2p and O1s core levels, highlighted a route to identify the position of Si, Al, K and Fe cations in a structure of layered silicates with temperature. All the measurements show that the sample with a higher aluminum content and a lower iron content in octahedral sites starts to undergo a structural reorganization at a relatively higher temperature than the less aluminum-rich sample does. This suggests that iron may perform an important role in the initiation of the dehydroxylation of aluminoceladonites.


BMC Chemistry ◽  
2021 ◽  
Vol 15 (1) ◽  
Author(s):  
Arefeh Dehghani Tafti ◽  
Bi Bi Fatemeh Mirjalili ◽  
Abdolhamid Bamoniri ◽  
Naeimeh Salehi

AbstractNano-eggshell/Ti(IV) as a novel naturally based catalyst was prepared, characterized and applied for the synthesis of dihydropyrano[2,3-c]pyrazole derivatives. The characterization of nano-eggshell/Ti(IV) was performed using Fourier Transform Infrared spectroscopy, X-ray Diffraction, Field Emission Scanning Electron Microscopy, Energy-Dispersive X-ray Spectroscopy, and Thermo Gravimetric Analysis. Dihydropyrano[2,3-c]pyrazoles were synthesized in the presence of nano-eggshell/Ti(IV) via a four component reaction of aldehydes, ethyl acetoacetate, malononitrile and hydrazine hydrate at room temperature under solvent free conditions. The principal affairs of this procedure are mild condition, short reaction times, easy work-up, high yields, reusability of the catalyst and the absence of toxic organic solvents.


2020 ◽  
Vol 1000 ◽  
pp. 436-446
Author(s):  
Bambang Suharno ◽  
Nolzha Primadha Ilman ◽  
Achmad Shofi ◽  
Deni Ferdian ◽  
Fajar Nurjaman

This study was conducted to investigate the effect of palm shell charcoal reductant in the selective reduction of nickel ore with the addition of additive at various temperatures and times. In this present work, 10 wt. % of sodium sulfate as additive and 5, 10, 15 wt. % of palm shell charcoal as reductants were used. The reduction of nickel ore was performed at 950oC, 1050oC, and 1150oC for 60, 90, and 120 minutes. A wet magnetic separation method was then carried out to separate the concentrates and tailings. Characterization of reduced ore was performed by X-Ray Diffraction (XRD) and Scanning Electron Microscope (SEM) with Energy Dispersive X-ray Spectroscopy (EDS), while the composition of ferronickel in concentrate was identified by X-Ray Fluorescence (XRF). The result showed that the higher temperature reduction, the higher of nickel grade, and its recovery at the concentrate. Nevertheless, the longer reduction time and the more reductant in nickel ore lowering the nickel grade and its recovery in the concentrate. The optimum condition in this selective reduction process was obtained with the addition of 5 wt. % of reductant and 10 wt. % of sodium sulfate in nickel ore, which was reduced at 1150oC for 60 minutes. It resulted in 4.60% and 73.23% for nickel grade and its recovery, respectively.


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