scholarly journals Research on a New Localized Induction Heating Process for Hot Stamping Steel Blanks

Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1024
Author(s):  
Li Bao ◽  
Jingqi Chen ◽  
Qi Li ◽  
Yu Gu ◽  
Jian Wu ◽  
...  

Localized induction heating with one magnetizer was experimentally analyzed in order to investigate the altering effect of the magnetizer on the magnetic field. A 22MnB5 blank for tailored property was locally heated to produce the parts of a car body in white, such as the B-pillars. A lower-temperature region with a temperature in the two-phase zone and a full-austenitic high-temperature region were formed on the steel blank after 30 s. After water-quenching, the mixture microstructure (F + M) and 100% fine-grained lath martensite were obtained from the lower- and high-temperature regions, respectively. Moreover, the ultimate tensile stress (UTS) of the parts from the lower- and high-temperature regions was 977 and 1698 MPa, respectively, whereas the total elongations were 17.5% and 14.5%, respectively. Compared with the parts obtained by conventional furnace heating–water quenching (UTS: 1554 MPa, total elongation: 12%), the as-quenched phase developed a tensile strength over 100 MPa greater and a higher ductility. Thus, the new heating process can be a good foundation in subsequent experiments to arbitrarily tailor the designable low-strength zone with a higher ductility by using magnetizers.

2018 ◽  
Vol 190 ◽  
pp. 08002
Author(s):  
Yankang Tian ◽  
Libo Wang ◽  
Gerald Anyasodor ◽  
Yi Qin

Induction heating is one of the most popular metal heating technologies because of its high heating rate and high energy efficiency. This method is suitable for heating workpieces/blanks in different shapes, sizes and materials. Induction heating of metal sheets has been investigated by various research organizations and industrial companies. However, information concerning the induction heating of aluminium blanks is limited. Further, investigations were required by industries to address the issues relating to the uneven temperature distributions developed in the metal sheets so that an optimized design could be developed to help the enhancement of the technology. Aiming at the study of the induction heating process for hot stamping, especially the temperature distribution developed in the aluminium sheets, this paper presents in-depth analysis of induction heating using 3D FE simulations, involving uses of DEFORM and COMSOL. Different coil arrangements, level of powers, frequencies, cycle times, etc. have been modelled and simulated to examine their effects on the heating efficiency and developed temperature profiles in the Aluminium sheets. It is revealed from the simulations that design features in the induction coils like shapes of cross-sections and angles of coil corners affect the uniformity of the developed temperatures in the metal sheets. Heating with an optimized combination of the coil design and the power setting could help to achieve higher heating rates and temperature uniformity. Nevertheless, the application could be constrained by some practical factors.


2014 ◽  
Vol 1063 ◽  
pp. 280-289
Author(s):  
Yong Li ◽  
Xiong Liang ◽  
Zhao Dong Wang ◽  
Jia Dong Li ◽  
Tian Liang Fu

As to the conventional hot stamping furnance’s shortcomings of long heating time, easy oxidized, high energy consumption, the application of induction heating for hot stamping were studied. By using COMSOL Multiphysics software, we calculated the electromagnetic induction field and temperature field by use of the direct coupling (Direct Coupling Method) in the heating process of hot forming sheet and studied the influence of inductor device parameters (such as induction length, distance between inductor and sheet etc.) and various process parameters (such as the power supply frequency, current density, sheet thickness etc.) on heating rate and temperature distribution. That will have a good guidance on the application of induction heating to hot stamping field.


2014 ◽  
Vol 1063 ◽  
pp. 28-31
Author(s):  
Kuan Hui Hu ◽  
Xiang Dong Liu ◽  
Guan Wen Feng ◽  
Rong Dong Han

Strength, microstructure and austenitic grain size of a hot formed steel WHT1300HF after simulative hot stamping were studied by using universal testing machine for materials and optical microscopy. The results show that the yield strength of the hot stamping parts presented the tendency of earlier decrease and later increase with the extension of holding time, tensile strength was first reduced and then hold above 1400 MPa. In addition, the microstructure of the hot stamping parts was lath martensite, and martensite lath length and packet width increases with the heating temperature increased from 850 °C to 1050 °C. Especially, the effect of heat temperature on the original austenite grain size was more obvious, such as the austenite grains grew up quickly with the increase of heating temperature, and the original austenite grain diameter was 37.8 μm when the temperature reached 1050 °C.


2016 ◽  
Vol 29 (9) ◽  
pp. 1027-1036 ◽  
Author(s):  
Chang Wei Liu ◽  
Chun Yan Qu ◽  
Lei Han ◽  
De Zhi Wang ◽  
Wan Bao Xiao ◽  
...  

Induction heating, a direct and contactless heating method, is generally more rapid and energetically more efficient than other heating methods used. In this work, we report the high-temperature imidization of carbon fiber/polyimide (PI) composites using an in situ induction heating method. Furthermore, we compare the advantages of the method to a conventional thermal procedure. The formed composites feature almost identical imidization rates, glass transition temperatures, and thermal oxidative stabilities cured at the same heating temperatures using a different heating process. Upon doping with ferriferous oxide, the ability of the magnetic nanoparticles in an alternating current field was studied to further drive the heating process and increase the rising and cooling time. The in situ induction heating process proves to be a powerful method for the high-temperature polymerization of high-performance thermoplastic composites, particularly for a PI matrix.


1987 ◽  
Vol 4 (4) ◽  
pp. 251-274
Author(s):  
Hartmut Wittkopf ◽  
Paeter Bräuer

Statistical thermodynamic calculations were carried out in the two-phase approach to describe the temperature dependence of adsorption data for simple gases on homogeneous and heterogeneous solid surface at low coverages. It was shown that the high temperature region is much more sensitive to the kind of model potential function representing the potential hypersurface of the absorbed phase than it is in the low temperature region. At low temperatures [Formula: see text] the adsorption data can be calculated from using a harmonic potential function with good realistic background. For the description of a heterogeneous solid surface a potential function Φ(x,y,z) was proposed by Φ(x,y,z) = Φ(z) + Φ(x,y) or Φ(x,y,z) = Φ(z)-φ(x,y). At low temperatures and small heterogenities [Formula: see text] the adsorption data can be approximated by adding one part related to a Φ(z) potential and another one related to Φ(x,y). If an anharmonic potential function Φ(z) is used a maximum in ΔaC (T) appears caused by the anharmonicity of this function. This high temperature maximum is overlayed by the heterogenity maximum in ΔaC and gives additional peaks if Δε is not in the same order of magnitude than ε0.


Author(s):  
H.-J. Kretzschmar ◽  
K. Knobloch ◽  
K. Miyagawa ◽  
A. H. Harvey ◽  
W. Wagner

In 1997, the International Association for the Properties of Water and Steam (IAPWS) adopted the “IAPWS Industrial Formulation 1997 for the Thermodynamic Properties of Water and Steam” (IAPWS-IF97) [1, 2]. The IAPWS-IF97 contains fundamental equations g(p, T) for liquid region 1, vapor region 2 and high-temperature region 5, a fundamental equation f(v, T) for the critical and supercritical regions (region 3) and an equation pair for saturation pressure psat(T) and for saturation temperature Tsat(p); see Fig. 1. Using the fundamental equations, all thermodynamic properties can be calculated from a given pressure and temperature in regions 1, 2, 5, or from a given specific volume and temperature in region 3. In addition, the IAPWS-IF97 contains “backward” equations for the most used implicit functions T(p, h) and T(p, s) in regions 1 and 2 for fast calculations in thermodynamic process modeling. Further dependencies must be calculated iteratively from the fundamental equations. Thus, one- and two-dimensional iterations are necessary for determining certain thermodynamic properties in process modeling. Over the past 6 years, IAPWS has established a task group and developed further backward equations for water and steam supplementing the IAPWS Industrial Formulation 1997. First, backward equations p(h, s) for the liquid and vapor regions were developed and adopted as a supplementary release by IAPWS in 2001 (IAPWS-IF97-S01) [3, 4]; see Fig. 1. An international survey of the power industry revealed that backward equations in the critical and supercritical regions were also required in process modeling. Thus the backward equations T(p, h), v(p, h), T(p, s), and v(p, s) were developed for region 3 and adopted as a supplementary release in 2003 and revised in 2004 (IAPWS-IF97-S03rev) [5, 6]. Backward equations p(h, s) developed for the critical and supercritical regions were then adopted by IAPWS in 2004 (IAPWS-IF97-S04) [7, 8]. This supplementary release also contains a backward equation for the saturation temperature Tsat(h, s) in the part of the two-phase region important for steam-turbine calculations. Finally, backward equations v(p, T) for the critical and supercritical regions (region 3) were published in a supplementary release in 2005 (IAPWS-IF97-S05) [9, 10]; see Fig. 1. In order to determine whether a given state point is located in one of the single-phase regions or in the two-phase region, iterations are necessary for the backward functions of the given properties (p, h), (p, s) or (h, s). To avoid these iterations, special region-boundary equations were developed and adopted as a part of the supplementary releases IAPWS-IF97-03rev and IAPWS-IF97-S04. In conclusion, using the equations of IAPWS-IF97, the supplementary backward equations, and the region-boundary equations, all thermodynamic properties can be calculated without iteration from the input variables (p, t), (p, h), (p, s) and (h, s) in the entire range of validity of IAPWS-IF97, including determination of the region (except for the high-temperature region 5). The numerical consistencies of the backward and region-boundary equations are sufficient for most heat-cycle, boiler, and steam-turbine calculations. For users not satisfied with the numerical consistency, the equations are still recommended for generating good starting points for an iterative process. The supplementary backward equations and the region-boundary equations presented will significantly reduce the computing time for calculating the properties of water and steam [11]. All new backward equations and their use are described comprehensively in [12].


2017 ◽  
Vol 732 ◽  
pp. 76-80
Author(s):  
Ping Li ◽  
Peng Peng Yao ◽  
Ke Min Xue ◽  
Guo Qiang Gan

X-ray diffraction and EBSD techniques were applied to investigate microstructure evolution and phase transition of thermal deformed TA15 titanium alloy under different heating methods(β phase zone heating and conventional heating). The results indicate that microstructures of thermal deformed TA15 titanium alloy after water quenching appear grain refinement undergoing these two kinds of heating methods. A large number of primary equiaxed α grains are retained after two phase zone deformation under conventional heating method. Meanwhile more regular arrangement and greater cluster of acicular plate martensite microstructure and clear original β grains are obtained through β phase deformation and water quenching. The diffraction peak of (200) crystal face of Al-rich α phase disappears under β phase zone heating method. The preferential orientation of TA15 titanium alloy after thermal deformation and water quenching is reduced obviously under β phase zone heating method.


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