scholarly journals Microstructural Tuning of a Laser-Cladding Layer by Means of a Mix of Commercial Inconel 625 and AISI H13 Powders

Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 544 ◽  
Author(s):  
Maider Muro ◽  
Josu Leunda ◽  
Garikoitz Artola ◽  
Carlos Soriano

The aim of this work is to evaluate the microstructural evolutions developed by mixing a corrosion-resistant and high-performance material with a high-hardness material in a coating obtained by laser-cladding technology. In this paper, five different mixtures of Inconel 625 alloy and AISI H13 steel powders have been deposited on a plate of 42CrMo4 steel using a 2.2 kW diode pumped Nd:YAG laser. The effect of adding tool steel to a Ni-based superalloy has been analyzed by the characterization of each cladded sample using optical microscopy and scanning electron microscopy (SEM). The precipitates observed in the samples have been analyzed by energy dispersive X-ray spectroscopy (EDS X-ray). SEM micrographs and EDS analysis indicate the existence of Laves phase. It has been observed that the presence of these precipitates is stabilized in a certain range of AISI H13 addition.

2016 ◽  
Author(s):  
Yuzhou Li ◽  
Weilong Cong ◽  
Fuda Ning ◽  
Rongxia Huang

Alumina ceramic is a high performance engineering material with excellent properties, including high melting point, high hardness and brittle nature make the alumina ceramic difficult to machine and needing high cost by using conventional manufacturing methods. Coating is an important method for alumina fabrication. The excellent properties of coatings can be used for special surface protection and ceramic parts repairing. Comparing with other coating methods, laser cladding method has many good properties to overcome the drawbacks. The reported investigations on laser cladding provide little information about alumina materials for ceramic coating. In this paper, effects of different input variables of laser cladding of alumina materials for ceramic coating were studied. And this paper for the first time reported the relationship between the properties (including surface roughness, flatness and powder efficiency) and input variables such as laser power, powder feeding rate and laser head moving rate. The obtained results will be helpful to establish efficient and effective processes for ceramics coating.


DYNA ◽  
2015 ◽  
Vol 82 (194) ◽  
pp. 178-184
Author(s):  
Fredy Alejandro Orjuela ◽  
Jose Edgar Alfonso ◽  
Jhon Jairo Olaya

Vanadium carbide (VC) coatings were deposited on AISI H13 and AISI D2 steel substrates via thermo-reactive deposition/diffusion (TRD) in order to evaluate their mechanical properties as a function of the vanadium content. The coatings were produced with different percentages of ferrovanadium in the reactive mixture. The chemical composition of the coatings was determined through X-ray fluorescence (XRF), the crystal structure was analyzed using X-ray diffraction (XRD), the morphology was characterized using scanning electron microscopy (SEM), the hardness was measured with nanoindention, and the tribological behavior was studied using the ball-on-disc test. The XRF analysis indicated that the coatings grown on D2 steel decreased the atomic percentage of vanadium when the coating was made with 20% ferrovanadium. The XRD analysis established that the coatings were polycrystalline, with a cubic structure. The SEM images revealed that the coatings grown on D2 steel were more compact than those grown on H13 steel. Finally, the wear tests established that the friction coefficient decreased with an increase of vanadium in the coating.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2745
Author(s):  
Paweł Kołodziejczak ◽  
Dariusz Golański ◽  
Tomasz Chmielewski ◽  
Marcin Chmielewski

The addition of Rhenium up to 6% to Ni-Cr alloys can dramatically improve the corrosion and oxide resistance of deposited coatings at high operating temperatures. Ni-Cr+Re layers can be successfully produced using conventional powder metallurgy, high rate solidification (HRS), or magnetron sputtering methods. However, in industrial applications, high-performance deposition methods are needed, e.g., laser cladding. Laser cladding has several advantages, e.g., metallurgical bonding, narrow heat-affected zone (HAZ), low dilution, and slight thermal damage to the substrate. In this paper, a powder Ni-Cr composite with 1% (wt.) of Rhenium was produced, then deposited onto a steel substrate (16Mo3) by laser cladding to assess the micro and macrostructural properties of the obtained layers. Besides the macro and microscopic observations, scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) microanalysis of the deposit and HAZ as well as microhardness measurements have been conducted. The microstructure observations revealed four subareas of HAZ gradually changing from the fusion line towards the base material. Maximum hardness occurred in the HAZ, mainly in areas closer to the clad/substrate interface, reaching up to 350–400 HV. No sudden changes in the composition of the deposit and the area of fusion line were observed.


2010 ◽  
Vol 44-47 ◽  
pp. 4157-4161
Author(s):  
Fan Zhi Kong ◽  
Xiao Dong Hu ◽  
Jian Hua Yao ◽  
Cheng Hua Lou

High power continuous wave (CW) CO2 laser cladding was performed on H13 steel, pre-coated by superfine WC. After laser cladding, the materials were tempered for 6 hours. Scanning electronic microscopy (SEM) was used to observe the morphologies of the cladding layer. X-ray diffraction (XRD) was employed to analyze the microstructure of the cladding layer. The changes of microhardness, temper resistance and wear resistance were tested. The microhardness of cladding layer before tempering was 1.4 times of that of base metal and 1.9 times after tempering at 500°C. The wear resistance and tempering resistance were improved.


Author(s):  
Auclair Gilles ◽  
Benoit Danièle

During these last 10 years, high performance correction procedures have been developed for classical EPMA, and it is nowadays possible to obtain accurate quantitative analysis even for soft X-ray radiations. It is also possible to perform EPMA by adapting this accurate quantitative procedures to unusual applications such as the measurement of the segregation on wide areas in as-cast and sheet steel products.The main objection for analysis of segregation in steel by means of a line-scan mode is that it requires a very heavy sampling plan to make sure that the most significant points are analyzed. Moreover only local chemical information is obtained whereas mechanical properties are also dependant on the volume fraction and the spatial distribution of highly segregated zones. For these reasons we have chosen to systematically acquire X-ray calibrated mappings which give pictures similar to optical micrographs. Although mapping requires lengthy acquisition time there is a corresponding increase in the information given by image anlysis.


Author(s):  
Marc H. Peeters ◽  
Max T. Otten

Over the past decades, the combination of energy-dispersive analysis of X-rays and scanning electron microscopy has proved to be a powerful tool for fast and reliable elemental characterization of a large variety of specimens. The technique has evolved rapidly from a purely qualitative characterization method to a reliable quantitative way of analysis. In the last 5 years, an increasing need for automation is observed, whereby energy-dispersive analysers control the beam and stage movement of the scanning electron microscope in order to collect digital X-ray images and perform unattended point analysis over multiple locations.The Philips High-speed Analysis of X-rays system (PHAX-Scan) makes use of the high performance dual-processor structure of the EDAX PV9900 analyser and the databus structure of the Philips series 500 scanning electron microscope to provide a highly automated, user-friendly and extremely fast microanalysis system. The software that runs on the hardware described above was specifically designed to provide the ultimate attainable speed on the system.


Author(s):  
Diego de Medeiros Barbosa ◽  
Leticia Helena Guimarães Alvarinho ◽  
Aristides Magri ◽  
Daniel Suyama

CrystEngComm ◽  
2021 ◽  
Author(s):  
Yuzhu Pan ◽  
Xin Wang ◽  
Jingda Zhao ◽  
Yubing Xu ◽  
Yuwei Li ◽  
...  

Perovskites single crystals (PSCs) could be used to made high performance photoelectric detectors due to its superior optoelectronic characteristics. Generally, external electric field need to be applied in the PSCs-based...


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2225
Author(s):  
Aleksandra Kotarska ◽  
Tomasz Poloczek ◽  
Damian Janicki

The article presents research in the field of laser cladding of metal-matrix composite (MMC) coatings. Nickel-based superalloys show attractive properties including high tensile strength, fatigue resistance, high-temperature corrosion resistance and toughness, which makes them widely used in the industry. Due to the insufficient wear resistance of nickel-based superalloys, many scientists are investigating the possibility of producing nickel-based superalloys matrix composites. For this study, the powder mixtures of Inconel 625 superalloy with 10, 20 and 40 vol.% of TiC particles were used to produce MMC coatings by laser cladding. The titanium carbides were chosen as reinforcing material due to high thermal stability and hardness. The multi-run coatings were tested using penetrant testing, macroscopic and microscopic observations, microhardness measurements and solid particle erosive test according to ASTM G76-04 standard. The TiC particles partially dissolved in the structure during the laser cladding process, which resulted in titanium and carbon enrichment of the matrix and the occurrence of precipitates formation in the structure. The process parameters and coatings chemical composition variation had an influence on coatings average hardness and erosion rates.


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