scholarly journals Numerical Simulations of Laser and Hybrid S700MC T-Joint Welding

Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 516 ◽  
Author(s):  
Tomasz Kik ◽  
Jacek Górka
Keyword(s):  
Numerical Simulations ◽  
Construction Materials ◽  
Measurement Methods ◽  
Temperature Fields ◽  
Numerical Analyses ◽  
Hybrid Welding ◽  
Stress Distributions ◽  
Plastic Deformations ◽  
Production Processes ◽  
Source Models

This article presents examples of numerical simulations done based on the real experiments of S700MC steel T-joint laser and hybrid welding. Presented results of numerical analyses carried out using SYSWELD show the possibilities offered to contemporary engineers by modern software used to make numerical analyses of production processes. After calibration of a heat source models on the chosen examples of S700MC steel 10-mm-thick T-joint laser and hybrid welding, distributions of temperature fields, thermal cycles, distributions of individual metallurgical phases and hardness, and strains and plastic deformations in simulated processes were calculated for one selected joint from both mentioned methods. The results of the analysis allow determining both the differences in the stress distributions and their minimal and maximal values. This article also presents the benefits resulting from the use of such analyses, due to the significant savings in time and resources to be spent on the development of correct technologies for joining modern construction materials such as thermomechanically treated steels, especially given that some of the results are unavailable or very difficult to collect using conventional measurement methods.

Numerical simulations of temperature fields in the uncooled nozzle of a short-range anti-aircraft rocket engine with an insert in the critical section made of various materials

2021 ◽  
Vol 70 (1) ◽  
pp. 15-30
Author(s):  
Mateusz Zieliński ◽  
Piotr Koniorczyk ◽  
Janusz Zmywaczyk ◽  
Marek Preiskorn
Keyword(s):  
Numerical Simulations ◽  
Cross Section ◽  
Heat Flux Density ◽  
Short Range ◽  
Rocket Engine ◽  
Transient Heat Conduction ◽  
Critical Section ◽  
Temperature Fields ◽  
Critical Cross Section ◽  
Calculation Results

Abstract. The paper presents numerical simulations of transient heat conduction in the uncooled nozzle of a short-range anti-aircraft rocket engine. The calculations were made for the configuration of the nozzle with an insert in the critical section made of various materials. The inserts used were: POCO graphite, Al2O3 ceramics, ZrO2-3Y2O3 ceramics. For comparison, numerical simulations of the heat transfer in a nozzle made entirely of St 45 steel, the melting point of which is 1700K, were also carried out. The engine's working time was in the order of 3 s. Numerical simulations were performed using the COMSOL program. The calculation results are given in the form of temperature dependence and heat flux density as a function of time in the critical cross-section. Keywords: non-cooled nozzle, rocket engine, temperature field

Numerical and Experimental Analysis of Laser Surface Remelting of Al 9wt% Si Alloy Samples

2008 ◽  
Vol 587-588 ◽  
pp. 721-725
Author(s):  
Noé Cheung ◽  
Kleber A.S. Cruz ◽  
Noman H. Khan ◽  
Amauri Garcia
Keyword(s):  
Heat Transfer ◽  
Numerical Simulations ◽  
Rapid Heating ◽  
Thermal Action ◽  
High Energy ◽  
Laser Surface ◽  
High Energy Density ◽  
Temperature Fields ◽  
Laser Materials ◽  
Laser Surface Remelting

Laser materials processing has been widely applied in industrial processes due to unique precision and very localized thermal action furnished by the laser’s high energy density and power controllability. With the inherent rapid heating and cooling rates to which this surface layer is subjected, this process provides an opportunity to produce different microstructures from that of the bulk metal leading to useful properties. The aim of this work is to develop a heat transfer mathematical model based on the finite difference method in order to simulate temperature fields in the laser surface remelting process. Convective heat transfer in the remelted pool is taken into account by using the effective thermal conductivity approach. Theoretical predictions furnished by previous models from the literature were used for validation of numerical simulations performed with the proposed model. Experiments of laser surface remelting of Al-9 wt pct Si samples was carried out in the present investigation, and numerical simulations was applied for the laser machine operating parameters. The work also encompasses the analysis of microstructural and microhardness variations throughout the resulting treated and unmolten zones.

Numerical Simulations of Turbulent Flume Heat Transfer at Pr = 5.4: Impact of the Smallest Temperature Scales

2005 ◽  
Author(s):  
R. Bergant ◽  
I. Tiselj
Keyword(s):  
Heat Transfer ◽  
Temperature Field ◽  
Numerical Simulations ◽  
Passive Scalar ◽  
Temperature Fields ◽  
Turbulent Heat Transfer ◽  
Turbulent Heat ◽  
Temperature Scales ◽  
Highly Correlated

In the present paper a role of the smallest diffusive scales of a passive scalar field in the near-wall turbulent flow was examined with pseudo-spectral numerical simulations. Temperature fields were analyzed at friction Reynolds number Reτ = 170.8 and at Prandtl number, Pr = 5.4. Results of direct numerical simulation (DNS) were compared with the under-resolved simulation where the velocity field was still resolved with the DNS accuracy, while a coarser grid was used to describe the temperature field. Since the smallest temperature scales remained unresolved in this simulation, an appropriate spectral turbulent thermal diffusivity was applied to avoid pileup at higher wave numbers. In spite of coarser numerical grid, the temperature field is still highly correlated with the DNS results, and thus point to practically negligible role of the diffusive temperature scales on the macroscopic behavior of the turbulent heat transfer.

Effect of Size and Slip Coefficient of a Porous Manifold on Thermal Stratification in Storage Tanks

2009 ◽  
Author(s):  
N. M. Brown ◽  
F. C. Lai
Keyword(s):  
Experimental Data ◽  
Reynolds Number ◽  
Numerical Simulations ◽  
Storage Tank ◽  
Richardson Number ◽  
Thermal Stratification ◽  
Temperature Fields ◽  
Storage Tanks ◽  
Slip Coefficient ◽  
Wide Range

Numerical simulations have been performed to study the effects of size and slip coefficient of a porous manifold on the thermal stratification in a storage tank. The model is used to predict the development of flow and temperature fields during a charging process. Computations have covered a wide range of the Grashof number (1.8 × 105 < Gr < 1.8 × 108) and Reynolds number (10 ≤ Re ≤ 104), or in terms of the Richardson number, 10−2 < Ri < 105. The results obtained compare favorably well with the experimental data. In addition, the present results have confirmed the effectiveness of porous manifold in the promotion of thermal stratification and provide useful information for the design of such system.

Numerical Simulation of a Thermal Shock in an Elastic Body Considering Non-Locality Effects in the Medium

2020 ◽  
pp. 20-29
Author(s):  
I.Yu. Savelyeva
Keyword(s):  
Thermal Shock ◽  
Elastic Body ◽  
Numerical Solutions ◽  
Internal State ◽  
Temperature Fields ◽  
Stress Distributions ◽  
External Effects ◽  
Analytical Simulation ◽  
Wide Range ◽  
Non Locality

Creating mathematical simulations that allow material behaviour to be described for a wide range of variable external effects is an important stage of developing and utilising new structurally sensitive materials. At present, there exist several approaches to analytical simulation of materials featuring a complex internal structure. We used methods of generalized thermomechanics to derive constitutive equations for a mathematical model describing the temperature and dynamic stress distributions for the case of a thermal shock on the surface of an elastic body, taking spatial non-locality into account. We employed a medium model featuring internal state parameters to describe the process of non-steady-state thermal conductivity. The model proposed makes it possible to account for the spatial and temporal non-locality effects found in structurally sensitive materials; this may be used in further investigations of temperature fields and stresses occurring in structural elements as a result of various external effects. We propose an algorithm for developing numerical solutions based on a Galerkin finite element method. The paper presents temperature field and stress computations for a one-dimensional problem and analyses the effect the non-locality parameters have on these solutions

Welding-Brazing Characteristic in Electron Beam Joining Vanadium Alloy and Stainless Steel

2015 ◽  
Vol 1088 ◽  
pp. 130-134
Author(s):  
Ya Rong Wang ◽  
Yang Yu ◽  
Wei Chao Zhang
Keyword(s):  
Stainless Steel ◽  
Electron Beam ◽  
Electron Beam Welding ◽  
High Vacuum ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Temperature Fields ◽  
Residual Tensile Stress ◽  
Stress Distributions ◽  
Vanadium Alloy

The high vacuum electron beam welding-brazing was used to joining vanadium alloy (V-5Cr-5Ti) with stainless–steel (HR-2). The temperature fields and stress distributions in the V-5Cr-5Ti/HR-2 joint during the welding process were numerically simulated and the effect of the electron beam off-set distance was studied. The results show that the accurate heat input and proper molten pool position can help to control the fusion ratio of the V/Fe. The electron beam should off set on the stainless steel side rather than vanadium alloy side, and the best range of the distances off-set is 0-0.5mm. The residual stress appears to be bimodal and asymmetric. The maximum lateral residual tensile stress reached 388MPa at the V-5Cr-5Ti side. The joints with the characters of welding and brazing and the metallurgically bonded joint was achieved with 0.3mm beam off-set. With the liquid-to-solid interalloying of dissimilar materials controlled well, a reaction zone is gained on the interface. The maximum tensile strength of vanadium alloy/stainless-steel dissimilar alloy jointswas up to 200MPa with no defect.

Numerical Analysis on the Temperature Field in Laser-Plasma Hybrid Welding of an Aluminum Alloy

2008 ◽  
Vol 580-582 ◽  
pp. 279-282
Author(s):  
Zhi Ning Li ◽  
Bao Hua Chang ◽  
Dong Du ◽  
Hua Zhang
Keyword(s):  
Heat Transfer ◽  
Aluminum Alloy ◽  
Laser Plasma ◽  
Three Dimensional ◽  
Temperature Fields ◽  
Transfer Model ◽  
Heat Sources ◽  
Hybrid Welding ◽  
Plasma Arc ◽  
Simulation Results

A three dimensional heat transfer model on laser-plasma hybrid welding has been proposed, that takes into account the interaction between laser beam and plasma arc. Through FEM computation, the temperature fields were computed and analyzed for an Al-Li alloy during laserplasma hybrid welding with different distances between the two heat sources. The simulation results are in agreement with the experimental results.

Numerical simulation of flow field in the Invar alloy laser–MIG hybrid welding pool based on different heat source models

2018 ◽  
Vol 28 (4) ◽  
pp. 909-926 ◽  
Author(s):  
Xiaohong Zhan ◽  
Qi Zhang ◽  
Qibing Wang ◽  
Jie Chen ◽  
Hongbing Liu ◽  
...  
Keyword(s):  
Flow Field ◽  
Heat Source ◽  
Welding Process ◽  
Source Model ◽  
Invar Alloy ◽  
Heat Sources ◽  
Hybrid Welding ◽  
Mig Welding ◽  
Content Type ◽  
Source Models

Purpose The purpose of this paper is to establish a three-dimensional flow field model of the Invar alloy laser–metal inert gas (laser–MIG) hybrid welding process to investigate the influence of different heat sources between different layers and to analyze the flow field based on the two different heat source models for the multilayer welding. Design/methodology/approach The Invar steel plates with 19.5 mm thickness are welded into three layers’ seam using the hybrid laser–MIG welding technology. The flow field based on different heat source models is studied and then used to investigate the influence of different heat sources in different layers during the laser–MIG hybrid welding process. The simulation results of flow field using two different heat source models are compared with experiments. Findings The flow field simulations results show that using the Gaussian rotating body heat source model to simulate the temperature field is more consistent with the experiment of the hybrid laser–MIG welding where its flow field between different layers better reflects the characteristics of the hybrid laser–MIG welding. Originality/value The findings will be useful in the study of a variety of thick-plate laser–MIG hybrid welding process fluid flows.

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