scholarly journals Morphological, Rheological and Electromagnetic Properties of Nanocarbon/Poly(lactic) Acid for 3D Printing: Solution Blending vs. Melt Mixing

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2256 ◽  
Author(s):  
Giovanni Spinelli ◽  
Patrizia Lamberti ◽  
Vincenzo Tucci ◽  
Rumiana Kotsilkova ◽  
Sonia Tabakova ◽  
...  

The limitation of poor mechanical stability and difficulties in printing electrically conductive components can be overcome owing to the recent introduction of nanotechnology into the field of additive manufacturing (AM) and the consequent development of nonconventional polymer nanocomposites suitable for 3D printing. In the present work, different weight percentages (up to 6 wt % in total) of carbon-based nanostructures—multiwalled carbon nanotubes (MWCNTs), graphene nanoplatelets (GNPs), and a combination of both fillers (MWCNTs/GNPs)—were incorporated into poly(lactic) acid (PLA, Ingeo™) in an attempt to overcome several limitations of conventional 3D manufacturing based on insulating materials. Solution blending and melt mixing were the two fabrication methods adopted for preparation of the samples under test. A comparison of the morphological, rheological, and electrical properties of the resulting nanocomposites was carried out. Moreover, for the same weight concentrations, the influence of physical and geometrical features (i.e., functionalization and aspect ratio) of the embedded fillers was also investigated. Rheological methods were applied to control the quality of fillers dispersion in PLA matrix. The rheological percolation threshold was considered as reference in order to evaluate the internal structure of nanodispersions. TEM visualization, combined with rheological characterizations, was used for efficient control of the nanofiller dispersion. DC characterization revealed that lower electrical percolation thresholds and higher values of electrical conductivity were achieved using fillers with a larger aspect ratio and melt mixing, respectively. Moreover, given the possibility of obtaining complex and appropriate shapes for electromagnetic compatibility (EC) applications, electromagnetic (EM) response of the nanocomposites at the highest filler concentration was investigated in GHz and THz regions. It was found that the electromagnetic shielding efficiency (EMI) of nanocomposites strongly depended on the aspect ratio of the nanofillers, whereas the type of processing technique did not have a significant effect. Therefore, a careful choice of methods and materials must be made to address the final application for which these materials and further 3D printed architectures are designed.

Polymers ◽  
2020 ◽  
Vol 12 (6) ◽  
pp. 1208 ◽  
Author(s):  
Rumiana Kotsilkova ◽  
Evgeni Ivanov ◽  
Vladimir Georgiev ◽  
Radost Ivanova ◽  
Dzhihan Menseidov ◽  
...  

Poly(lactic) acid nanocomposites filled with graphene nanoplatelets (GNPs) and multiwall carbon nanotubes (MWCNTs) are studied, varying the filler size, shape, and content within 1.5–12 wt.%. The effects of the intrinsic characteristics of nanofillers and structural organization of nanocomposites on mechanical, electrical, thermal, and electromagnetic properties enhancement are investigated. Three essential rheological parameters are identified, which determine rheology–structure–property relations in nanocomposites: the degree of dispersion, percolation threshold, and interfacial interactions. Above the percolation threshold, depending on the degree of dispersion, three structural organizations are observed in nanocomposites: homogeneous network (MWCNTs), segregated network (MWCNTs), and aggregated structure (GNPs). The rheological and structural parameters depend strongly on the type, size, shape, specific surface area, and functionalization of the fillers. Consequently, the homogeneous and segregated network structures resulted in a significant enhancement of tensile mechanical properties and a very low electrical percolation threshold, in contrast to the aggregated structure. The high filler density in the polymer and the low number of graphite walls in MWCNTs are found to be determinant for the remarkable shielding efficiency (close to 100%) of nanocomposites. Moreover, the 2D shaped GNPs predominantly enhance the thermal conductivity compared to the 1D shaped MWCNTs. The proposed essential structural parameters may be successfully used for the design of polymer nanocomposites with enhanced multifunctional properties for 3D printing applications.


2019 ◽  
Vol 821 ◽  
pp. 89-95
Author(s):  
Wanasorn Somphol ◽  
Thipjak Na Lampang ◽  
Paweena Prapainainar ◽  
Pongdhorn Sae-Oui ◽  
Surapich Loykulnant ◽  
...  

Poly (lactic acid) or PLA was reinforced by nanocellulose and polyethylene glycol (PEG), which were introduced into PLA matrix from 0 to 3 wt.% to enhance compatibility and strength of the PLA. The nanocellulose was prepared by TEMPO-mediated oxidation from microcrystalline cellulose (MCC) powder and characterized by TEM, AFM, and XRD to reveal rod-like shaped nanocellulose with nanosized dimensions, high aspect ratio and high crystallinity. Films of nanocellulose/PEG/PLA nanocomposites were prepared by solvent casting method to evaluate the mechanical performance. It was found that the addition of PEG in nanocellulose-containing PLA films resulted in an increase in tensile modulus with only 1 wt% of PEG, where higher PEG concentrations negatively impacted the tensile strength. Furthermore, the tensile strength and modulus of nanocellulose/PEG/PLA nanocomposites were higher than the PLA/PEG composites due to the existence of nanocellulose chains. Visual traces of crazing were detailed to describe the deformation mechanism.


2021 ◽  
pp. 51591
Author(s):  
Mohammed Seddik Razali ◽  
Kamel Khimeche ◽  
Redouane Melouki ◽  
Ammar Boudjellal ◽  
Isabelle Vroman ◽  
...  

2020 ◽  
Vol 394 (1) ◽  
pp. 1900190
Author(s):  
Franco Leonardo Redondo ◽  
María Carolina Giaroli ◽  
Marcelo Armando Villar ◽  
Augusto Gonzaga Oliveira Freitas ◽  
Andrés Eduardo Ciolino ◽  
...  

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Prisca Aude Eutionnat-Diffo ◽  
Yan Chen ◽  
Jinping Guan ◽  
Aurelie Cayla ◽  
Christine Campagne ◽  
...  

Abstract Although direct deposition of polymeric materials onto textiles through 3D printing is a great technique used more and more to develop smart textiles, one of the main challenges is to demonstrate equal or better mechanical resistance, durability and comfort than those of the textile substrates before deposition process. This article focuses on studying the impact of the textile properties and printing platform temperature on the tensile and deformations of non-conductive and conductive poly lactic acid (PLA) filaments deposited onto polyethylene terephthalate (PET) textiles through 3D printing process and optimizing them using theoretical and statistical models. The results demonstrate that the deposition process affects the tensile properties of the printed textile in comparison with the ones of the textiles. The stress and strain at rupture of the first 3D printed PLA layer deposited onto PET textile material reveal to be a combination of those of the printed layer and the PET fabric due to the lower flexibility and diffusion of the polymeric printed track through the textile fabric leading to a weak adhesion at the polymer/textile interface. Besides, printing platform temperature and textile properties influence the tensile and deformation properties of the 3D printed PLA on PET textile significantly. Both, the washing process and the incorporation of conductive fillers into the PLA do not affect the tensile properties of the extruded polymeric materials. The elastic, total and permanent deformations of the 3D-printed PLA on PET fabrics are lower than the ones of the fabric before polymer deposition which demonstrates a better dimensional stability, higher stiffness and lower flexibility of these materials.


2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Jie Chen ◽  
Tian-Yi Zhang ◽  
Fan-Long Jin ◽  
Soo-Jin Park

In this study, bio-based poly(lactic acid) (PLA)/polycaprolactone (PCL) blends and PLA/PCL/silicon carbide (SiC) composites were prepared using a solution blending method. The surface of the SiC whiskers was modified using a silane coupling agent. The effects of the PCL and SiC contents on the flexural properties, fracture toughness, morphology of PLA/PCL blends, and PLA/PCL/SiC composites were investigated using several techniques. Both the fracture toughness and flexural strength of PLA increased by the introduction of PCL and were further improved by the formation of SiC whiskers. Fracture surfaces were observed by scanning electron microscopy, which showed that the use of PCL as a reinforcing agent induces plastic deformation in the PLA/PCL blends. The SiC whiskers absorbed external energy because of their good interfacial adhesion with the PLA matrix and through SiC-PLA debonding in the PLA/PCL/SiC composites.


2019 ◽  
Vol 33 (8) ◽  
pp. 1094-1108
Author(s):  
Thanh Chi Nguyen ◽  
Chaiwat Ruksakulpiwat ◽  
Yupaporn Ruksakulpiwat

Biocomposites of poly(lactic acid) (PLA) and cellulose nanofibers (CNFs) extracted from cassava pulp were successfully prepared by melt mixing in an internal mixer. CNFs were prepared from cassava pulp by submitting to alkali hydrolysis, bleaching treatment, and acid hydrolysis. The compatibility between CNFs and PLA matrix was improved using glycidyl methacrylate (GMA) grafted PLA (PLA-g-GMA) as an effective compatibilizer. Higher elongation at break and impact strength of PLA/PLA-g-GMA/CNFs biocomposites was achieved compared to that of neat PLA. PLA-g-GMA shows a strong effect on the crystallization behavior of the biocomposites. The PLA/PLA-g-GMA/CNFs biocomposites induce cold crystallization to take place at lower temperature. Higher degree of crystallinity of PLA/PLA-g-GMA/CNFs biocomposites was obtained compared to PLA/CNFs biocomposites. The mechanical and thermal properties of PLA/CNFs biocomposites at various ratios were investigated. With increasing CNFs contents, the modulus of the biocomposites increases. Thermal stability of PLA/CNFs and PLA/PLA-g-GMA/CNFs biocomposites did not change significantly compared to that of neat PLA.


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