scholarly journals Enhancement of the Mechanical Properties in Al–Si–Cu–Fe–Mg Alloys with Various Processing Parameters

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2150 ◽  
Author(s):  
Su-Seong Ahn ◽  
Sharief Pathan ◽  
Jar-Myung Koo ◽  
Chang-Hyun Baeg ◽  
Chan-Uk Jeong ◽  
...  

In this research, various processing conditions were implemented to enhance the mechanical properties of Al-Si alloys. The silicon content was varied from hypoeutectic (Si-10 wt.%) to eutectic (Si-12.6 wt.%) and hypereutectic (Si-14 wt.%) for the preparation of Al-XSi-3Cu-0.5Fe-0.6 Mg (X = 10–14%) alloys using die casting. Subsequently, these alloys were hot-extruded with an optimum extrusion ratio (17:1) at 400 °C to match the output extruded bar to the compressor size. An analysis of the microstructural features along with a chemical compositional analysis were carried out using scanning electron microscope along with energy dispersive X-ray spectroscopy and transmission electron microscope. The SEM micrographs of the extruded samples displayed cracks in primary Si, and the intermetallic (β-Al5FeSi) phase was fragmented accordingly. In addition, the silicon phase was homogenously distributed, and the size remained constant. The mechanical properties of the extruded samples were enhanced by the increase of silicon content, and consequently the ductility decreased. By implementing proper T6 heat treatment parameters, coherent Al2Cu phases were formed in the Al matrix, and the Si phase was gradually increased along with the silicon content. Therefore, high tensile strength was achieved, reaching values for the Al-XSi-3Cu-0.5Fe-0.6Mg (X = 10–14%) alloys of 366 MPa, 388 MPa, and 420 MPa, respectively.

Author(s):  
John B. Vander Sande ◽  
Thomas F. Kelly ◽  
Douglas Imeson

In the scanning transmission electron microscope (STEM) a fine probe of electrons is scanned across the thin specimen, or the probe is stationarily placed on a volume of interest, and various products of the electron-specimen interaction are then collected and used for image formation or microanalysis. The microanalysis modes usually employed in STEM include, but are not restricted to, energy dispersive X-ray analysis, electron energy loss spectroscopy, and microdiffraction.


2017 ◽  
Vol 732 ◽  
pp. 32-37 ◽  
Author(s):  
Ming He Wang ◽  
Xiao Dong Du ◽  
Yu Kun Li ◽  
Zhen Zhang ◽  
Hai Lin Su ◽  
...  

The as-cast microstructures and mechanical properties of Al-Si-Mg-Cu-Ti alloys with and without Sc were investigated by metallographic microscope, field emission scanning electron microscope, energy spectrum analysis, transmission electron microscope and universal testing machine. The result shows that adding 0.20wt.% Sc into the casting alloy can refine the grain, change the growth morphology from dendrite to fine equiaxed grain, and the morphology of eutectic Si by rough laminar structure into fine fibrous. The tensile strength of alloy with 0.20wt.% Sc is up to 304.4 MPa after T6 heat treated, which is close to that of 6061 forging aluminum alloy.


2016 ◽  
Vol 2016 ◽  
pp. 1-12 ◽  
Author(s):  
Zheng Lv ◽  
Xueping Ren ◽  
Wenjing Wang ◽  
Xiaodan Gao ◽  
Wenjie Li

Magnesium matrix nanocomposites (MMNC, the same below) containing 2 wt.% nanosized SiCp were fabricated through accumulative roll bonding (ARB). The microstructure and mechanical properties of Mg/2 wt.%SiCp nanocomposites are reported for various ARB cycles. To evaluate microstructure of the nanocomposites, the field emission scanning electron microscope (FE-SEM), X-ray diffractometer (XRD), and transmission electron microscope (TEM) were applied. After fourteen ARB cycles, the nanocomposite showed a homogeneous distribution of reinforcements and a significant reduction in average matrix grain size. Meanwhile, the nanocomposite revealed a higher percentage of recrystallization and lower intensity of basal texture as compared to monolithic Mg. Mechanical properties were investigated through tensile and microhardness tests. The strength and elastic modulus and microhardness of Mg/2 wt.%SiCp were found to be improved significantly from eight ARB cycles and reach maximum values at fourteen ARB cycles. The ultimate tensile strength, yield strength, microhardness, and elastic modulus of Mg/2 wt.%SiCp are considerably increased by 17.6%, 61.0%, 72.7%, and 80.8% as compared to raw Mg, respectively.


2013 ◽  
Vol 652-654 ◽  
pp. 167-174 ◽  
Author(s):  
Nesar Merah ◽  
Muneer Al-Qadhi

Proper dispersion of nano thin layered structure of nanoclay in polymer matrix offers new and greatly improved properties over pristine polymers. The degree of nanoclay dispersion and hence the improvements in the physical and mechanical properties depend greatly on the technique used and processing parameters. In this work, 2 wt.% epoxy-clay nanocomposites were fabricated using different mixing techniques to study the effect of mixing methods on the nanoclay dispersion and thus on the enhancement of the properties of the resultant nanocomposites. Three mixing techniques were explored: high shear mixing (HSM), ultrasonication and their combination as well as hand mixing. The effect of mixing techniques on morphology and mechanical properties of the resultant nanocomposites was investigated using scanning electron microscope (SEM), X-ray diffraction (XRD), transmission electron microscope (TEM) and tensile testing. The results of XRD and TEM showed that both exfoliated and disordered intercalated morphology were developed for the nanocomposites synthesized by HSM, while ordered intercalated morphology was observed for samples prepared by sonication. The tensile test results show that among the mixing techniques considered in this study HSM results in the optimum mechanical properties as a whole while hand mixing resulted in the worst physical and mechanical properties.


2010 ◽  
Vol 174 ◽  
pp. 494-497
Author(s):  
You Xing Cai ◽  
Zhang Ping Wang ◽  
Yu Jie Jin

The mechanical properties of polypropylene (PP) could be strengthened after PP was filled with nano- Al2O3. Tests of mechanical properties and analyses of scanning electron microscope (SEM), transmission electron microscope (TEM) and wide-angle X-ray diffraction (WAXD) showed that the crystallinity of PP/nano- Al2O3 (3wt%) was improved 9.5% compared with PP’s, the tensile strength was enhanced 10.7 % and the notched impact strength was intensified 21%, the comprehensive property of nano-composites was by far the best .


Author(s):  
S. Fujishiro

The mechanical properties of three titanium alloys (Ti-7Mo-3Al, Ti-7Mo- 3Cu and Ti-7Mo-3Ta) were evaluated as function of: 1) Solutionizing in the beta field and aging, 2) Thermal Mechanical Processing in the beta field and aging, 3) Solutionizing in the alpha + beta field and aging. The samples were isothermally aged in the temperature range 300° to 700*C for 4 to 24 hours, followed by a water quench. Transmission electron microscopy and X-ray method were used to identify the phase formed. All three alloys solutionized at 1050°C (beta field) transformed to martensitic alpha (alpha prime) upon being water quenched. Despite this heavily strained alpha prime, which is characterized by microtwins the tensile strength of the as-quenched alloys is relatively low and the elongation is as high as 30%.


Author(s):  
G. Cliff ◽  
M.J. Nasir ◽  
G.W. Lorimer ◽  
N. Ridley

In a specimen which is transmission thin to 100 kV electrons - a sample in which X-ray absorption is so insignificant that it can be neglected and where fluorescence effects can generally be ignored (1,2) - a ratio of characteristic X-ray intensities, I1/I2 can be converted into a weight fraction ratio, C1/C2, using the equationwhere k12 is, at a given voltage, a constant independent of composition or thickness, k12 values can be determined experimentally from thin standards (3) or calculated (4,6). Both experimental and calculated k12 values have been obtained for K(11<Z>19),kα(Z>19) and some Lα radiation (3,6) at 100 kV. The object of the present series of experiments was to experimentally determine k12 values at voltages between 200 and 1000 kV and to compare these with calculated values.The experiments were carried out on an AEI-EM7 HVEM fitted with an energy dispersive X-ray detector.


Author(s):  
R. Sinclair ◽  
B.E. Jacobson

INTRODUCTIONThe prospect of performing chemical analysis of thin specimens at any desired level of resolution is particularly appealing to the materials scientist. Commercial TEM-based systems are now available which virtually provide this capability. The purpose of this contribution is to illustrate its application to problems which would have been intractable until recently, pointing out some current limitations.X-RAY ANALYSISIn an attempt to fabricate superconducting materials with high critical currents and temperature, thin Nb3Sn films have been prepared by electron beam vapor deposition [1]. Fine-grain size material is desirable which may be achieved by codeposition with small amounts of Al2O3 . Figure 1 shows the STEM microstructure, with large (∽ 200 Å dia) voids present at the grain boundaries. Higher quality TEM micrographs (e.g. fig. 2) reveal the presence of small voids within the grains which are absent in pure Nb3Sn prepared under identical conditions. The X-ray spectrum from large (∽ lμ dia) or small (∽100 Ǻ dia) areas within the grains indicates only small amounts of A1 (fig.3).


Author(s):  
M.D. Ball ◽  
H. Lagace ◽  
M.C. Thornton

The backscattered electron coefficient η for transmission electron microscope specimens depends on both the atomic number Z and the thickness t. Hence for specimens of known atomic number, the thickness can be determined from backscattered electron coefficient measurements. This work describes a simple and convenient method of estimating the thickness and the corrected composition of areas of uncertain atomic number by combining x-ray microanalysis and backscattered electron intensity measurements.The method is best described in terms of the flow chart shown In Figure 1. Having selected a feature of interest, x-ray microanalysis data is recorded and used to estimate the composition. At this stage thickness corrections for absorption and fluorescence are not performed.


Author(s):  
Romaneh Jalilian ◽  
David Mudd ◽  
Neil Torrez ◽  
Jose Rivera ◽  
Mehdi M. Yazdanpanah ◽  
...  

Abstract The sample preparation for transmission electron microscope can be done using a method known as "lift-out". This paper demonstrates a method of using a silver-gallium nanoneedle array for a quicker sharpening process of tungsten probes with better sample viewing, covering the fabrication steps and performance of needle-tipped probes for lift-out process. First, an array of high aspect ratio silver-gallium nanoneedles was fabricated and coated to improve their conductivity and strength. Then, the nanoneedles were welded to a regular tungsten probe in the focused ion beam system at the desired angle, and used as a sharp probe for lift-out. The paper demonstrates the superior mechanical properties of crystalline silver-gallium metallic nanoneedles. Finally, a weldless lift-out process is described whereby a nano-fork gripper was fabricated by attaching two nanoneedles to a tungsten probe.


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