scholarly journals Effect of Residual Stresses on the Elastoplastic Behavior of Welded Steel Plates

2020 ◽  
Vol 8 (9) ◽  
pp. 702
Author(s):  
José Manuel Gordo

A robust methodology to simulate virtually the residual stresses pattern in welded steel plates is presented. The methodology is applied to the structural analysis of typical welded plates belonging to ship structures, and the effect of residual stresses on the elastoplastic behavior of plates loaded axially is analyzed in comparison to the residual stress free case, both for tension and compression and including initial imperfections. Residual stresses affect in different manner plates with different geometries; thus a parametric study is performed covering the usual range of variation of the most important plate parameters that control the strength of the plates, more precisely the slenderness and the aspect ratio. The results from finite elements analysis are compared with codes and most established formulations and recommendations of applicability in the prediction of load-shortening curves for hull’s bending strength evaluation, ultimate strength and ultimate strain of plate elements are made.

Author(s):  
José Manuel Gordo

A robust methodology to simulate virtually the residual stresses pattern in welded steel plates is presented. The methodology is applied to the structural analysis of typical welded plates belonging to ship structures, and the effect of residual stresses on the elastoplastic behavior of plates loaded axially is analyzed in comparison to the residual stress free case, both for tension and compression and including initial imperfections. Residual stresses affect in different manner plates with different geometries; thus a parametric study is performed covering the usual range of variation of the most important plate parameters that control the strength of the plates, more precisely the slenderness and the aspect ratio. The results from finite elements analysis are compared with codes and most stablished formulations and recommendations of applicability in the prediction of load-shortening curves for hull’s bending strength evaluation, ultimate strength and ultimate strain of plate elements are made.


2018 ◽  
Vol 251 ◽  
pp. 54-64 ◽  
Author(s):  
Bin Qiang ◽  
Yadong Li ◽  
Changrong Yao ◽  
Xin Wang ◽  
Ying Gu

Author(s):  
Elvys Reis ◽  
Caroline Martins Calisto ◽  
Ana Lydia Castro e Silva ◽  
hermes carvalho

Author(s):  
Daniel Müller ◽  
Jens Stahl ◽  
Anian Nürnberger ◽  
Roland Golle ◽  
Thomas Tobie ◽  
...  

AbstractThe manufacturing of case-hardened gears usually consists of several complex and expensive steps to ensure high load carrying capacity. The load carrying capacity for the main fatigue failure modes pitting and tooth root breakage can be increased significantly by increasing the near surface compressive residual stresses. In earlier publications, different shear cutting techniques, the near-net-shape-blanking processes (NNSBP’s), were investigated regarding a favorable residual stress state. The influence of the process parameters on the amount of clean cut, surface roughness, hardness and residual stresses was investigated. Furthermore, fatigue bending tests were carried out using C-shaped specimens. This paper reports about involute gears that are manufactured by fineblanking. This NNSBP was identified as suitable based on the previous research, because it led to a high amount of clean cut and favorable residual stresses. For the fineblanked gears of S355MC (1.0976), the die edge radii were varied and the effects on the cut surface geometry, hardness distribution, surface roughness and residual stresses are investigated. The accuracy of blanking the gear geometry is measured, and the tooth root bending strength is determined in a pulsating test rig according to standardized testing methods. It is shown that it is possible to manufacture gears by fineblanking with a high precision comparable to gear hobbing. Additionally, the cut surface properties lead to an increased tooth root bending strength.


2015 ◽  
Vol 1128 ◽  
pp. 254-260 ◽  
Author(s):  
Radu Cristian Seculin ◽  
Barna Fazakas ◽  
Teodor Machedon Pisu ◽  
Mihai Alin Pop

The vertical MAG welding procedure is a difficult position to be executed because the trend of the molten bath flowing. This article aims to present the achievement of vertical welding joints with a linear device with a radial oscillation system that should achieve automatic vertical welds and the correlation of the welding parameters with the movement of the welding torch in order to obtain these, using the MAG procedure, protective gas M 21 (82% argon + 18% CO2), welding wire SG2, the material of the welded pieces S 355 JR. Samples will be cut from the welded steel plates and they will be characterized from the mechanical point of view (hardness, microstructure and macrostructure).


1989 ◽  
Vol 111 (1) ◽  
pp. 71-73 ◽  
Author(s):  
M. O. Lai ◽  
A. Y. C. Nee

This investigation examines the effects of different finishing processes on the fatigue life of premachined holes in Assab 760 steel plates. The finishing processes studied were reaming, ballizing, and emery polishing. A general decrease in fatigue life with increase in surface roughness is observed for all the processes employed. In comparing the different processes, for a constant surface roughness, polishing is generally found to give the longest fatigue life while ballizing, in spite of the greater compressive residual stresses induced on the surface of the finished hole, the shortest. The surprising phenomenon was found to be attributed to the amount of plastic deformation occurred before fatigue loading. For Assab 760 steel, a prestrain in the radial direction of less than about 2.5 percent appeared to reduce the fatigue resistance of the material.


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