scholarly journals Finite Element Modelling Approach for Progressive Crushing of Composite Tubular Absorbers in LS-DYNA: Review and Findings

2021 ◽  
Vol 6 (1) ◽  
pp. 11
Author(s):  
Ali Rabiee ◽  
Hessam Ghasemnejad

Robust finite element models are utilised for their ability to predict simple to complex mechanical behaviour under certain conditions at a very low cost compared to experimental studies, as this reduces the need for physical prototypes while allowing for the optimisation of components. In this paper, various parameters in finite element techniques were reviewed to simulate the crushing behaviour of glass/epoxy tubes with different material models, mesh sizes, failure trigger mechanisms, element formulation, contact definitions, single and various numbers of shells and delamination modelling. Six different modelling approaches, namely, a single-layer approach and a multi-layer approach, were employed with 2, 3, 4, 6, and 12 shells. In experimental studies, 12 plies were used to fabricate a 3 mm wall thickness GFRP specimen, and the numerical results were compared with experimental data. This was achieved by carefully calibrating the values of certain parameters used in defining the above parameters to predict the behaviour and energy absorption response of the finite element model against initial failure peak load (stiffness) and the mean crushing force. In each case, the results were compared with each other, including experimental and computational costs. The decision was made from an engineering point of view, which means compromising accuracy for computational efficiency. The aim is to develop an FEM that can predict energy absorption capability with a higher level of accuracy, around 5% error, than the experimental studies.

1997 ◽  
Vol 50 (11S) ◽  
pp. S216-S224 ◽  
Author(s):  
Luis E. Sua´rez ◽  
Arsalan Shokooh ◽  
Jose´ Arroyo

This paper presents a finite element formulation for the modeling of beams and frames with artificial damping provided by means of a constrained single layer of damping material. The behavior of the damping material is described using the fractional derivative model of viscoelasticity. In this model, the first order derivatives of the strains in the constitutive equations of the viscoelastic materials are replaced by derivatives of order α < 1. The finite element model developed is a one-dimensional beam element with three degrees of freedom per node. The dynamic response is calculated with a procedure involving a transformation of the original equations of motion to the state space and its decoupling with the eigenvectors of a special eigenvalue problem. The accuracy of the modal properties obtained with the beam model is compared with those calculated from a more elaborate plane stress finite element model. It was found that the proposed beam element provides very accurate results and with much lower computational costs than the 2-D model.


2020 ◽  
Vol 54 (18) ◽  
pp. 2399-2432 ◽  
Author(s):  
Amirreza Sadighi ◽  
Mahshid Mahbod ◽  
Masoud Asgari

In this paper, a new bi-tubular corrugated composite tube, consisting of inner and outer cylindrical and conical tubes is proposed. Different models with various geometrical parameters including the radius of curvatures and their numbers are considered and studied numerically in axial and oblique crushing in order to achieve favorable crashworthiness parameters. Moreover, quasi-static compression tests have been conducted to obtain results in order to validate the finite element model. There has been a sensible agreement between the numerical results and experimental data. Finite element models are also validated using the analytical solutions for both straight and corrugated composite tubes. Regardless of the number and radius of curvatures, as the crashworthiness of bi-tubular corrugated structures both in axial and oblique crushing is investigated and compared with their single-wall and bi-tubular straight peers, a considerable improvement is achieved in all crashworthiness parameters, including desirable increase in specific energy absorption, favorable reduction in peak force, and consequently a beneficial rise in crushing force efficiency. In addition, an optimization study using a suitable multi-objective function is done to choose the best model among the existing models, in addition to finding an optimum model via genetic algorithm. In the next step, a parametric study is conducted on the best model to inspect how well it undergoes oblique crushing at different angles. Finally, this best model and two other candidates have been chosen to investigate the effect of using foams and then the energy absorption capability of the empty and foam-filled tubes has been compared.


2016 ◽  
Vol 61 (1) ◽  
pp. 149-152 ◽  
Author(s):  
L.W. Żukowska ◽  
A. Śliwa ◽  
J. Mikuła ◽  
M. Bonek ◽  
W. Kwaśny ◽  
...  

The general topic of this paper is the computer simulation with use of finite element method (FEM) for determining the internal stresses of selected gradient and single-layer PVD coatings deposited on the sintered tool materials, including cemented carbides, cermets and Al2O3+TiC type oxide tool ceramics by cathodic arc evaporation CAE-PVD method. Developing an appropriate model allows the prediction of properties of PVD coatings, which are also the criterion of their selection for specific items, based on the parameters of technological processes. In addition, developed model can to a large extent eliminate the need for expensive and time-consuming experimental studies for the computer simulation. Developed models of internal stresses were performed with use of finite element method in ANSYS environment. The experimental values of stresses were calculated using the X-ray sin2ψ technique. The computer simulation results were compared with the experimental results. Microhardness and adhesion as well as wear range were measured to investigate the influence of stress distribution on the mechanical and functional properties of coatings. It was stated that occurrence of compressive stresses on the surface of gradient coating has advantageous influence on their mechanical properties, especially on microhardness. Absolute value reduction of internal stresses in the connection zone in case of the gradient coatings takes profitably effects on improvement the adhesion of coatings. It can be one of the most important reasons of increase the wear resistance of gradient coatings in comparison to single-layer coatings.


2021 ◽  
pp. 089270572110420
Author(s):  
Bazle Z (Gama) Haque ◽  
John W Gillespie

Soft-ballistic sub-laminate (SBSL) made from ultra-high molecular weight polyethylene (UHMWPE) fibers in [0/90] stacking sequence are the building block of a multi-layer soft-ballistic armor pack (SBAP, aka Soft Armor). A systematic study of the perforation dynamics of a single layer SBSL and several multi-layer SBAPs (2, 3, 4, 8, 16, 24, 32 layers) is presented for the first time in the literature. A previously validated finite element model of transverse impact on a single layer is used to study the perforation mechanics of multi-layer SBAPs with friction between individual layers. Following the classical definition of ballistic limit velocity, a minimum perforation velocity has been determined for free-standing single layer SBSL and multi-layer SBAPs. For the multi-layer SBAPs, complete perforations have been identified as progressive perforation of individual layers through the thickness. The minimum perforation velocities of multi-layer SBAPS is linear with the areal density for the eight (8) layer target and thicker. Large deformation behavior and perforation mechanics of the SBAPs is discussed in detail.


Author(s):  
Xilu Zhao ◽  
Chenghai Kong ◽  
Yang Yang ◽  
Ichiro Hagiwara

Abstract Current vehicle energy absorbers face two problems during a collision in that there is only a 70% collapse in length and there is a high initial peak load. These problems arise because the presently used energy-absorbing column is primitive from the point of view of origami. We developed a column called the Reversed Spiral Origami Structure (RSO), which solves the above two problems. However, in the case of existing technology of the RSO, the molding cost of hydroforming is too expensive for application to a real vehicle structure. We therefore conceive a new structure, named the Reversed Torsion Origami Structure (RTO), which has excellent energy absorption in simulation. We can thus develop a manufacturing system for the RTO cheaply. Excellent results are obtained in a physical experiment. The RTO can replace conventional energy absorbers and is expected to be widely used in not only automobile structures but also building structures.


2018 ◽  
Vol 7 (2.20) ◽  
pp. 182
Author(s):  
B Mounika ◽  
P Poluraju

Earthquake affected structures, mostly failure occur at beam column joints (BCJ). BCJs are categorized according to their geometrical grouping as Interior, Exterior, and Corner joints. Exterior beam column joint (i.e., terminating the beam on one of the column faces) was the most vulnerable one with respect to the plane of loading. The present study aims at ductility behaviour of exterior BCJ with conventional reinforcement using the code IS 456-2000 and with special confining reinforcement using the Code IS 13920-2016. Four number of beam-column joint specimens are considered in which the first one is detailed as per IS 456-2000, the second one as per IS 13920-2016 and the other two with 50% and 30% reduction of shear reinforcement was provided while compared with the first specimen. It is mainly to satisfy the strong column-weak beam concept as the main parameter. The test was carried out on the loading frame with hinged conditions to the column both ends, and the load is applied at the tip of the beam. The experimental studies are proven with an analytical study carried out by finite element model by using ANSYS and disparate parameters are assessed both experimentally and analytically.  


2021 ◽  
Author(s):  
Oguz DOGAN ◽  
Celalettin YUCE ◽  
Fatih KARPAT

Abstract Today, gear designs with asymmetric tooth profiles offer essential solutions in reducing tooth root stresses of gears. Although numerical, analytical, and experimental studies are carried out to calculate the bending stresses in gears with asymmetric tooth profiles a standard or a simplified equation or empirical statement has not been encountered in the literature. In this study, a novel bending stress calculation procedure for gears with asymmetric tooth profiles is developed using both the DIN3990 standard and the finite element method. The bending stresses of gears with symmetrical profile were determined by the developed finite element model and was verified by comparing the results with the DIN 3990 standard. Using the verified finite element model, by changing the drive side pressure angle between 20° and 30° and the number of teeth between 18 and 100, 66 different cases were examined and the bending stresses in gears with asymmetric profile were determined. As a result of the analysis, a new asymmetric factor was derived. By adding the obtained asymmetric factor to the DIN 3390 formula, a new equation has been derived to be used in tooth bending stresses of gears with asymmetric profile. Thanks to this equation, designers will be able to calculate tooth bending stresses with high precision in gears with asymmetric tooth profile without the need for finite element analysis.


2017 ◽  
Vol 11 (1) ◽  
pp. 1026-1035 ◽  
Author(s):  
Ahmad Basshofi Habieb ◽  
Gabriele Milani ◽  
Tavio Tavio ◽  
Federico Milani

Introduction:An advanced Finite Element model is presented to examine the performance of a low-cost friction based-isolation system in reducing the seismic vulnerability of low-class rural housings. This study, which is mainly numerical, adopts as benchmark an experimental investigation on a single story masonry system eventually isolated at the base and tested on a shaking table in India.Methods:Four friction isolation interfaces, namely, marble-marble, marble-high-density polyethylene, marble-rubber sheet, and marble-geosynthetic were involved. Those interfaces differ for the friction coefficient, which was experimentally obtained through the aforementioned research. The FE model adopted here is based on a macroscopic approach for masonry, which is assumed as an isotropic material exhibiting damage and softening. The Concrete damage plasticity (CDP) model, that is available in standard package of ABAQUS finite element software, is used to determine the non-linear behavior of the house under non-linear dynamic excitation.Results and Conclusion:The results of FE analyses show that the utilization of friction isolation systems could much decrease the acceleration response at roof level, with a very good agreement with the experimental data. It is also found that systems with marble-marble and marble-geosynthetic interfaces reduce the roof acceleration up to 50% comparing to the system without isolation. Another interesting result is that there was little damage appearing in systems with frictional isolation during numerical simulations. Meanwhile, a severe state of damage was clearly visible for the system without isolation.


Author(s):  
Yi Jia ◽  
Reinaldo E. Madeira ◽  
Frederick Just-Agosto

This paper presents the formulation of a finite element model and vibration frequency analysis of a fluid filled pipe having variable cross sections. The finite element method with consideration of Coriolis force developed in [1] was adopted for frequency analysis of a pipe in this study. The stiffness matrix, the c-matrix (Coriolis force) and mass (for dynamic analysis) matrix that contain all parameters of the fluids properties and flow conditions have been developed. The numerical model was employed to simulate the dynamic performance of the piping system with the specific configurations for an application. A critical relationship between the natural frequencies and pipe geometry has been established. The results of frequencies analysis of the piping system gave us an insight whether a resonance frequency might occur.


2018 ◽  
Vol 22 (5) ◽  
pp. 1612-1634 ◽  
Author(s):  
J Jelovica ◽  
J Romanoff

Modeling a periodic structure as a homogeneous continuum allows for an effective structural analysis. This approach represents a sandwich panel as a two-dimensional plate of equivalent stiffness. Known as the equivalent single-layer, the method is used here to analyze bifurcation buckling of three types of sandwich panels with unidirectional stiffeners in the core: truss-core, web-core and corrugated-core panels made of an isotropic material. The transverse shear stiffnesses of these panels can differ by several orders of magnitude, which cause incorrect buckling analysis when using the equivalent single-layer model with the first-order shear deformation theory. Analytical solution of the problem predicts critical buckling loads that feature infinite number of half-waves in the direction perpendicular to the stiffeners. Finite element model also predicts buckling modes that have non-physical, saw-tooth shape with infinite curvature at nodes. However, such unrealistic behavior is not observed when using detailed three-dimensional finite element models. The error in the prediction of the critical buckling load is up to 85% for the cases considered here. The correction of the equivalent single-layer model is proposed by modeling the thick-faces effect to ensure finite curvature. This is performed in the finite element setting by introducing an additional plate with tied deflections to the equivalent single-layer plate. The extra plate is represented with bending and transverse shear stiffness of the face plates. As a result, global buckling is predicted accurately. Guidelines are proposed to identify the sandwich panels where ordinary model is incorrect. Truss-core and web-core sandwich panels need the correction. Corrugated-core panels without a gap between plates in the core have smaller shear orthotropy and do not need the correction. Modeling the thick-faces effect ensures correct results for all cases considered in this study, and thus one should resort to this approach in case of uncertainty whether the ordinary equivalent single-layer model is valid.


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