scholarly journals Development of Weather-Resistant 3D Printed Structures by Multi-Material Additive Manufacturing

2020 ◽  
Vol 4 (3) ◽  
pp. 94 ◽  
Author(s):  
Arash Afshar ◽  
Roy Wood
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Structural Integrity ◽  
Low Cost ◽  
Acrylonitrile Butadiene Styrene ◽  
Outdoor Environments ◽  
3D Printed ◽  
Novel Method ◽  
Structural Surface

Additive manufacturing, or 3D printing, has had a big impact on the manufacturing world through its low cost, material recyclability, and fabrication of intricate geometries with a high resolution. Three-dimensionally printed polymer structures in aerospace, marine, construction, and automotive industries are usually intended for service in outdoor environments. During long-term exposures to harsh environmental conditions, the mechanical properties of these structures can be degraded significantly. Developing coating systems for 3D printed parts that protect the structural surface against environmental effects and provide desired surface properties is crucial for the long-term integrity of these structures. In this study, a novel method was presented to create 3D printed structures coated with a weather-resistant material in a single manufacturing operation using multi-material additive manufacturing. One group of specimens was 3D printed from acrylonitrile-butadiene-styrene (ABS) material and the other group was printed from ABS and acrylic-styrene-acrylonitrile (ASA) as a substrate and coating material, respectively. The uncoated ABS specimens suffered significant degradation in the mechanical properties, particularly in the failure strain and toughness, during exposure to UV radiation, moisture, and high temperature. However, the ASA coating preserved the mechanical properties and structural integrity of ABS 3D printed structures in aggressive environments.

Anisotropic magnetoresistive sensors for control of additive manufacturing machines

2019 ◽  
Vol 86 (10) ◽  
pp. 609-618
Author(s):  
Benedikt Hampel ◽  
Marco Tollkühn ◽  
Meinhard Schilling
Keyword(s):  
Additive Manufacturing ◽  
Low Cost ◽  
Magnetic Sensors ◽  
Car Industry ◽  
Dimensional Measurements ◽  
3D Printers ◽  
3D Printed ◽  
Rotational Motions ◽  
Contact Position

AbstractMagnetic sensors are employed for dimensional measurements by detection of sensor motion relative to a small magnet. This is widely used everywhere in industrial automation, car industry and in many home appliances. The use of magnetic sensors in machines for additive manufacturing improves control and long term reliability by non contact position measurements. Magnetic sensors with linearized characteristic based on the anisotropic magnetoresistance (AMR) effect can replace mechanical switches, while specialized AMR angle sensors are preferred for the measurement of rotational motions. Both are easy to use and can be integrated with help of 3D printed holders at low cost. In this work, appropriate sensors are selected, integrated and discussed regarding magnetic disturbance signals apparent in low-cost 3D printers.

Effect of Processing Parameters on Mechanical Properties of 3D Printed Samples

2018 ◽  
Vol 919 ◽  
pp. 230-235 ◽  
Author(s):  
Jaroslav Maloch ◽  
Eva Hnátková ◽  
Milan Žaludek ◽  
Petr Krátký
Keyword(s):  
Mechanical Properties ◽  
Low Cost ◽  
Flexural Modulus ◽  
Acrylonitrile Butadiene Styrene ◽  
Processing Parameters ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
3D Printed ◽  
Manufacturing Technologies ◽  
Functional Components

3D printing technology enables the production of functional components in small quantities which can be used as end-use parts. The mechanical properties of the final product define its quality and determine its success or failure in a given application. One at the various additive manufacturing technologies - Fused Deposition Modelling is very often used due to its relatively low cost and the availability of 3D printers and thermoplastic materials. During the process, there are many factors that can affect the mechanical properties of the final product. The temperature of the extrusion nozzle and the layer thickness are two of the basic process parameters. The objective of this work is to investigate the effect of these two processing parameters on the final mechanical properties of the 3D printed samples from acrylonitrile butadiene styrene. Mechanical testing includes the tensile and flexural strength, as well as tensile and flexural modulus.

Qualität von additiv hergestellten PLA-Bauteilen*/Quality of additively manufactured PLA components – How the print direction influences the mechanical properties and the distortion of 3D-printed PLA components

2018 ◽  
Vol 108 (06) ◽  
pp. 419-425
Author(s):  
H. Möhring ◽  
T. Stehle ◽  
D. Becker ◽  
R. Eisseler
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Low Cost ◽  
Three Dimensional ◽  
Filling Ratio ◽  
Additive Fertigung ◽  
3D Printed

Die additive Fertigung eröffnet neue Gestaltungs- und Optimierungsfreiheitsgrade für oberflächen- und strukturoptimierte Bauteile. Mit diesen Verfahren lassen sich selbst komplexe räumliche Strukturen kostengünstig herstellen. Der vorliegende Artikel untersucht den Einfluss der Druckrichtung und des Füllgrads auf die mechanischen Eigenschaften, den Verzug sowie die erreichbaren Formgenauigkeiten am Beispiel von mit 3D-Druck über den FDM-Prozess erzeugten PLA-Bauteilen.   Additive manufacturing opens up new possibilities for optimizing components with regard to surfaces and structures. These processes allow producing even the most complex three-dimensional structures at comparatively low cost. This paper analyzes how the print direction and the filling ratio affect the mechanical properties, the distortion, as well as the achievable geometrical accuracies, by using 3D-printed PLA components produced by FDM processes.

scholarly journals Gold, Silver, and Electrum Electroless Plating on Additively Manufactured Laser Powder-Bed Fusion AlSi10Mg Parts: A Review

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Dana Ashkenazi ◽  
Alexandra Inberg ◽  
Yosi Shacham-Diamand ◽  
Adin Stern
Keyword(s):  
Additive Manufacturing ◽  
Low Cost ◽  
Ion Beam ◽  
Surface Finishing ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Finishing Process ◽  
Gold Silver ◽  
3D Printed

Additive manufacturing (AM) revolutionary technologies open new opportunities and challenges. They allow low-cost manufacturing of parts with complex geometries and short time-to-market of products that can be exclusively customized. Additive manufactured parts often need post-printing surface modification. This study aims to review novel environmental-friendly surface finishing process of 3D-printed AlSi10Mg parts by electroless deposition of gold, silver, and gold–silver alloy (e.g., electrum) and to propose a full process methodology suitable for effective metallization. This deposition technique is simple and low cost method, allowing the metallization of both conductive and insulating materials. The AlSi10Mg parts were produced by the additive manufacturing laser powder bed fusion (AM-LPBF) process. Gold, silver, and their alloys were chosen as coatings due to their esthetic appearance, good corrosion resistance, and excellent electrical and thermal conductivity. The metals were deposited on 3D-printed disk-shaped specimens at 80 and 90 °C using a dedicated surface activation method where special functionalization of the printed AlSi10Mg was performed to assure a uniform catalytic surface yielding a good adhesion of the deposited metal to the substrate. Various methods were used to examine the coating quality, including light microscopy, optical profilometry, XRD, X-ray fluorescence, SEM–energy-dispersive spectroscopy (EDS), focused ion beam (FIB)-SEM, and XPS analyses. The results indicate that the developed coatings yield satisfactory quality, and the suggested surface finishing process can be used for many AM products and applications.

scholarly journals Effect of Porosity on Mechanical Properties of 3D Printed Polymers: Experiments and Micromechanical Modeling Based on X-Ray Computed Tomography Analysis

Polymers ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1154 ◽  
Author(s):  
Wang ◽  
Zhao ◽  
Fuh ◽  
Lee
Keyword(s):  
Computed Tomography ◽  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Fused Deposition Modeling ◽  
Micromechanical Model ◽  
Micromechanical Modeling ◽  
X Ray ◽  
Fused Deposition ◽  
3D Printed ◽  
X Ray Computed

Additive manufacturing (commonly known as 3D printing) is defined as a family of technologies that deposit and consolidate materials to create a 3D object as opposed to subtractive manufacturing methodologies. Fused deposition modeling (FDM), one of the most popular additive manufacturing techniques, has demonstrated extensive applications in various industries such as medical prosthetics, automotive, and aeronautics. As a thermal process, FDM may introduce internal voids and pores into the fabricated thermoplastics, giving rise to potential reduction on the mechanical properties. This paper aims to investigate the effects of the microscopic pores on the mechanical properties of material fabricated by the FDM process via experiments and micromechanical modeling. More specifically, the three-dimensional microscopic details of the internal pores, such as size, shape, density, and spatial location were quantitatively characterized by X-ray computed tomography (XCT) and, subsequently, experiments were conducted to characterize the mechanical properties of the material. Based on the microscopic details of the pores characterized by XCT, a micromechanical model was proposed to predict the mechanical properties of the material as a function of the porosity (ratio of total volume of the pores over total volume of the material). The prediction results of the mechanical properties were found to be in agreement with the experimental data as well as the existing works. The proposed micromechanical model allows the future designers to predict the elastic properties of the 3D printed material based on the porosity from XCT results. This provides a possibility of saving the experimental cost on destructive testing.

scholarly journals EFFECT OF EXTRUSION PROCESS PARAMETERS ON MECHANICAL PROPERTIES OF 3D PRINTED PLA PRODUCT

2021 ◽  
Vol 6 (2) ◽  
pp. 119
Author(s):  
Nanang Ali Sutisna ◽  
Rakha Amrillah Fattah
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Fused Deposition Modeling ◽  
Extrusion Process ◽  
Experimental Procedure ◽  
Fused Deposition ◽  
Novel Approach ◽  
Deposition Modeling ◽  
3D Printed ◽  
3D Digital Models

The method of producing items through synchronously depositing material level by level, based on 3D digital models, is named Additive Manufacturing (AM) or 3D-printing. Amongs many AM methods, the Fused Deposition Modeling (FDM) technique along with PLA (Polylactic acid) material is commonly used in additive manufacturing. Until now, the mechanical properties of the AM components could not be calculated or estimated until they've been assembled and checked. In this work, a novel approach is suggested as to how the extrusion process affects the mechanical properties of the printed component to obtain how the parts can be manufactured or printed to achieve improved mechanical properties. This methodology is based on an experimental procedure in which the combination of parameters to achieve an optimal from a manufacturing experiment and its value can be determined, the results obtained show the effect of the extrusion process affects the mechanical properties.

Mechanical Properties of ABS Embedded with Basalt Fiber Fillers

2016 ◽  
Vol 16 (2) ◽  
pp. 69-74 ◽  
Author(s):  
Ayman M. M. Abdelhaleem ◽  
Mohammed Y. Abdellah ◽  
Hesham I. Fathi ◽  
Montasser Dewidar
Keyword(s):  
Mechanical Properties ◽  
Mechanical Performance ◽  
Low Cost ◽  
Basalt Fiber ◽  
Acrylonitrile Butadiene Styrene ◽  
Hardness Test ◽  
Basalt Fibers ◽  
Notched Strength ◽  
The Cost ◽  
Plastic Injection

AbstractAcrylonitrile-butadiene-styrene (ABS) has great verity applications in aerospace and automobiles industries. Mechanical strength of the ABS is superior to even that of impact resistant polystyrene. In addition metallic coatings can be applied to the surface of ABS moldings. The main aim of the present work is to investigate the mechanical properties of additives of basalt fibers (BF) to ABS with (5, 10, and 15) wt% embedded into the polymer matrix by using plastic injection molding technique. This new perceptions has been done on basalt fibers that have a potential low cost with its good mechanical performance. The ultimate tensile strength that obtained from the composite with 15 wt% is 56.67 MPa with 40.52 % increase value than neat ABS, Young’s modulus gradually increases with increasing the amount of additives. Impact un-notched strength decreases with a reported increment of 24.617 KJ.m–2. A Rockwell hardness test is also used and with the increases of additives the amount of hardness of the composite increases. A scan electron microscopy (SEM) on the fracture surface is captured to check the morphologies structure of the composite comparable with a neat ABS. and it is showed a very good distribution and bonding of the B.F. with the pure ABS. As well as the cost of the ABS and BF is reduced by a percentage of 15 %.

Development of a gripper for garment handling designed for additive manufacturing

2019 ◽  
pp. 095440621985776
Author(s):  
Michal Jilich ◽  
Mattia Frascio ◽  
Massimiliano Avalle ◽  
Matteo Zoppi
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Acrylonitrile Butadiene Styrene ◽  
Cost Effective ◽  
Lower Number ◽  
Polybutylene Terephthalate ◽  
Design Validation ◽  
Polymeric Additive ◽  
Lower Complexity ◽  
Butadiene Styrene

The paper presents how a robotic gripper specific for grasping and handling of textiles and soft flexible layers can be miniaturized and improved by polymeric additive manufacturing-oriented re-design. Advantages of polymeric additive manufacturing are to allow a re-design of components with integrated functions, to be cost-effective equipment for small batches production and the availability of suitable materials for many applications. The drawback is that for design validation extended testing is still necessary because of lacks in standardization and that the mechanical properties are building parameters dependent. The outcomes are a lower complexity of the design overall and lower number of components. These are pursued taking advantage of the anisotropy of the additive manufacturing processed polymer and assigning appropriate shapes and linkages in the mechanisms. Set of common materials (polylactide, polyethylene terephthalate, acrylonitrile butadiene styrene) and technical (acrylonitrile styrene acrylate, polycarbonate/polybutylene terephthalate blend) are tested to obtain data for the modelling.

scholarly journals DLP 3D Printing Meets Lignocellulosic Biopolymers: Carboxymethyl Cellulose Inks for 3D Biocompatible Hydrogels

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1655 ◽  
Author(s):  
Giuseppe Melilli ◽  
Irene Carmagnola ◽  
Chiara Tonda-Turo ◽  
Fabrizio Pirri ◽  
Gianluca Ciardelli ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Carboxymethyl Cellulose ◽  
Biomedical Applications ◽  
Digital Light Processing ◽  
Chemically Modified ◽  
Significant Step ◽  
3D Printed ◽  
Biomedical Field

The development of new bio-based inks is a stringent request for the expansion of additive manufacturing towards the development of 3D-printed biocompatible hydrogels. Herein, methacrylated carboxymethyl cellulose (M-CMC) is investigated as a bio-based photocurable ink for digital light processing (DLP) 3D printing. CMC is chemically modified using methacrylic anhydride. Successful methacrylation is confirmed by 1H NMR and FTIR spectroscopy. Aqueous formulations based on M-CMC/lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) photoinitiator and M-CMC/Dulbecco’s Modified Eagle Medium (DMEM)/LAP show high photoreactivity upon UV irradiation as confirmed by photorheology and FTIR. The same formulations can be easily 3D-printed through a DLP apparatus to produce 3D shaped hydrogels with excellent swelling ability and mechanical properties. Envisaging the application of the hydrogels in the biomedical field, cytotoxicity is also evaluated. The light-induced printing of cellulose-based hydrogels represents a significant step forward in the production of new DLP inks suitable for biomedical applications.

scholarly journals Superior Mechanical Behavior and Fretting Wear Resistance of 3D-Printed Inconel 625 Superalloy

2018 ◽  
Vol 8 (12) ◽  
pp. 2439 ◽  
Author(s):  
Yong Gao ◽  
Mingzhuo Zhou
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Wear Resistance ◽  
Additive Manufacturing ◽  
High Hardness ◽  
Fretting Wear ◽  
Inconel 625 ◽  
3D Printed ◽  
Inconel 625 Superalloy ◽  
Electron Beam Selective Melting

Additive manufacturing (AM) nickel-based superalloys have been demonstrated to equate or exceed mechanical properties of cast and wrought counterparts but their tribological potentials have not been fully realized. This study investigates fretting wear behaviors of Inconel 625 against the 42 CrMo4 stainless steel under flat-on-flat contacts. Inconel 625 is prepared by additive manufacturing (AM) using the electron beam selective melting. Results show that it has a high hardness (335 HV), superior tensile strength (952 MPa) and yield strength (793 MPa). Tribological tests indicate that the AM-Inconel 625 can suppress wear of the surface within a depth of only ~2.4 μm at a contact load of 106 N after 2 × 104 cycles. The excellent wear resistance is attributed to the improved strength and the formation of continuous tribo-layers containing a mixture of Fe2O3, Fe3O4, Cr2O3 and Mn2O3.

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