scholarly journals Experimental Studies on Wood Pellets Combustion in a Fixed Bed Combustor Using Taguchi Method

Fuels ◽  
2021 ◽  
Vol 2 (4) ◽  
pp. 376-392
Author(s):  
Carlos Castro ◽  
Lelis Fraga ◽  
Eduardo Ferreira ◽  
Jorge Martins ◽  
Pedro Ribeiro ◽  
...  

The combustion of wood pellets in a fixed bed combustor of a 20 kW capacity domestic pellet boiler was tested according to several factors including Power, Excess Air (EA), Primary/Secondary air Split Ratio (SR) and Grate Area (GA). The Taguchi method was applied to program the experimental design. Several parameters were measured, including gas emissions (CO), fuel bed temperature (measured at 4 different heights), and efficiency. The experimental results show that the lower CO emission and the higher efficiency were obtained at medium thermal loads and the highest temperature on the fuel bed was obtained at about ¼ of its height (15 mm). The results obtained from the analysis of variance (ANOVA) show that the SR and the Power are the most important factors contributing to the CO reduction and also increase the fuel bed temperature.

Energies ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1965 ◽  
Author(s):  
Mohamed Mami ◽  
Hartmut Mätzing ◽  
Hans-Joachim Gehrmann ◽  
Dieter Stapf ◽  
Rainer Bolduan ◽  
...  

Combustion tests and gaseous emissions of olive mill solid wastes pellets (olive pomace (OP), and olive pits (OPi)) were carried out in an updraft counter-current fixed bed reactor. Along the combustion chamber axis and under a constant primary air flow rate, the bed temperatures and the mass loss rate were measured as functions of time. Moreover, the gas mixture components such as O2, organic carbon (Corg), CO, CO2, H2O, H2, SO2, and NOx (NO + NO2) were analyzed and measured. The reaction front positions were determined as well as the ignition rate and the reaction front velocity. We have found that the exhaust gases are emitted in acceptable concentrations compared to the combustion of standard wood pellets reported in the literature (EN 303-5). It is shown that the bed temperature increased from the ambient value to a maximum value ranging from 750 to 1000 °C as previously reported in the literature. The results demonstrate the promise of using olive mill solid waste pellets as an alternative biofuel for heat and/or electricity production.


2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Wasi Z. Khan ◽  
Bernard M. Gibbs ◽  
Assem Ayaganova

This paper reports the measurements of SO3 emissions with and without limestone under unstaged and staged fluidized-bed combustion, carried out on a  m2 and 2 m high stainless-steel combustor at atmospheric pressure. The secondary air was injected 100 cm above the distributor. SO3 emissions were monitored for staging levels of 85 : 15, 70 : 30, and 60 : 40, equivalent to a primary air/coal ratio (PACR) of ~0.86, 0.75, and 0.67. Experiments were carried out at 0%–60% excess air level, 1-2 m/s fluidizing velocity, 800–850°C bed temperature, and 20–30 cm bed height. During unstaged combustion runs, SO3 emissions were monitored for a wide range of Ca/S ratios from 0.5 to 13. However, for the staged combustion runs, the Ca/S ratio was fixed at 3. SO3 was retained to a lesser extent than SO2, suggesting that SO2 reacts preferentially with CaO and that SO3 is involved in the sulphation process to a lesser degree. The SO3 emissions were found to be affected by excess air, whereas the fluidizing velocity and bed temperature had little effect. SO3 was depressed on the addition of limestone during both the staged and unstaged operations, and the extent of the reduction was higher under staged combustion.


2020 ◽  
Vol 04 ◽  
Author(s):  
Guohai Jia ◽  
Lijun Li ◽  
Li Dai ◽  
Zicheng Gao ◽  
Jiping Li

Background: A biomass pellet rotary burner was chosen as the research object in order to study the influence of excess air coefficient on the combustion efficiency. The finite element simulation model of biomass rotary burner was established. Methods: The computational fluid dynamics software was applied to simulate the combustion characteristics of biomass rotary burner in steady condition and the effects of excess air ratio on pressure field, velocity field and temperature field was analyzed. Results: The results show that the flow velocity inside the burner gradually increases with the increase of inlet velocity and the maximum combustion temperature is also appeared in the middle part of the combustion chamber. Conclusion: When the excess air coefficient is 1.0 with the secondary air outlet velocity of 4.16 m/s, the maximum temperature of the rotary combustion chamber is 2730K with the secondary air outlet velocity of 6.66 m/s. When the excess air ratio is 1.6, the maximum temperature of the rotary combustion chamber is 2410K. When the air ratio is 2.4, the maximum temperature of the rotary combustion chamber is 2340K with the secondary air outlet velocity of 9.99 m/s. The best excess air coefficient is 1.0. The experimental value of combustion temperature of biomass rotary burner is in good agreement with the simulation results.


2016 ◽  
Vol 14 (1) ◽  
pp. 491-515 ◽  
Author(s):  
Zeeshan Nawaz

AbstractThe catalytic dehydrogenation of iso-butane to iso-butylene is an equilibrium limited endothermic reaction and requires high temperature. The catalyst deactivates quickly, due to deposition of carbonaceous species and countered by periodic regeneration. The reaction-engineering constraints are tied up with operation and/or technology design features. CATOFIN® is a sophisticated commercialized technology for propane/iso-butane dehydrogenation using multiple adiabatic fixed-bed reactors having Cr2O3/Al2O3 as catalyst, that undergo cyclic operations (~18–30m); dehydrogenation, regeneration, evacuation, purging and reduction. It is always a concern, how to maintain CATOFIN® reactor at an optimum production, while overcoming gradual decrease of heat in catalyst bed and deactivation. A homogeneous one-dimensional dynamic reactor model for a commercial CATOFIN® fixed-bed iso-butane dehydrogenation reactor is developed in an equation oriented (EO) platform Aspen Custom Modeler (ACM), for operational optimization and process intensification. Both reaction and regeneration steps were modeled and results were validated. The model predicts the dynamic behavior and demonstrates the extent of catalyst utilization with operating conditions and time, coke formation and removal, etc. The model computes optimum catalyst bed temperature profiles, feed rate, pre-heating, rates for reaction and regeneration, fuel gas requirement, optimum catalyst amount, overall cycle time optimization, and suggest best operational philosophy.


1991 ◽  
Vol 23 (7-9) ◽  
pp. 1319-1326 ◽  
Author(s):  
I. E. Gönenç ◽  
D. Orhon ◽  
B. Beler Baykal

Two basic phenomena, reactor hydraulics and mass transport through biofilm coupled with kinetic expressions for substrate transformations were accounted for in order to describe the soluble COD removal mechanism in anaerobic fixed bed reactors. To provide necessary verification, experimental results from the long term operation of the pilot scale anaerobic reactor treating molasses wastewater were used. Theoretical evaluations verified by these experimental studies showed that a bulk zero-order removal rate expression modified by diffusional resistance leading to bulk half-order and first-order rates together with the particular hydraulic conditions could adequately define the overall soluble COD removal mechanism in an anaerobic fixed bed reactor. The experimental results were also used to determine the kinetic constants for practical application. In view of the complexity of the phenomena involved it is found remarkable that a simple simulation model based on biofilm kinetics is a powerful tool for design and operation of anaerobic fixed bed reactors.


2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Xiaoxiao Meng ◽  
Wei Zhou ◽  
Emad Rokni ◽  
Honghua Zhao ◽  
Rui Sun ◽  
...  

This research investigated the effects of the specific primary (under-fire) air flowrate (m˙air) on the combustion behavior of a 50–50 wt % blend of raw corn straw (CS) and raw pinewood wastes in a fixed-bed reactor. This parameter was varied in the range of 0.079–0.226 kg m−2 s−1, which changed the overall combustion stoichiometry from air-lean (excess air coefficient λ = 0.73) to air-rich (excess air coefficient λ = 1.25) and affected the combustion efficiency and stability as well as the emissions of hazardous pollutants. It was observed that by increasing m˙air, the ignition delay time first increased and then decreased, the average bed temperatures increased, both the average flame propagation rates and the fuel burning rates increased, and the combustion efficiencies also increased. The emissions of CO as well as those of cumulative gas phase nitrogen compounds increased, the latter mostly because of increasing HCN, while those of NO were rather constant. The emissions of HCl decreased but those of other chlorine-containing species increased. The effect of m˙air on the conversion of sulfur to SO2 was minor. By considering all of the aforesaid factors, a mildly overall air-rich (fuel-lean) (λ = 1.04) operating condition can be suggested for corn-straw/pinewood burning fixed-bed grate-fired reactors.


2013 ◽  
Vol 64 (1) ◽  
Author(s):  
Mohammad Nazri Mohd. Jaafar ◽  
Mohd Nur Hanafi Zaini

Emission from the combustion processes can cause adverse effect to the environment.  The formation of pollutants such as NOx, CO, CO2 and SOx are hazardous and harmful to the ecosystem.  The awareness about the pollution due to the combustion activities, particularly in industrial field has set off an effort to find more comprehensive and enhanced technologies to reduce these pollutants.  There are several methods that can be used to reduce the emissions of these pollutants either by combustion modifications or post combustion treatment.  In this research, the method used is the post combustion treatment, i.e. the air staging method.  By air staging techniques, some of the combustion air will be directed into the primary combustion zone, while the remaining air is directed into the secondary zone.  The function of the secondary air is to reduce the peak flame temperatures, which theoretically reduce the emissions of NOx emissions.  The primary concern for this research is to study the effectiveness of the air staging in reducing NOx, CO, SO2, and UHC emissions from the combustion process.  The results obtained showed significant reduction in all major pollutants, i.e., a 31.8 percent reduction for CO emission, 16.8 percent for NOx, 12.7 percent for SO2 and 10.3 percent for UHC.  These reductions were obtained at different equivalence ratios for different gases.


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