scholarly journals CFD Modeling of Hydrocyclones—A Study of Efficiency of Hydrodynamic Reservoirs

Fluids ◽  
2020 ◽  
Vol 5 (3) ◽  
pp. 118 ◽  
Author(s):  
Marvin Durango-Cogollo ◽  
Jose Garcia-Bravo ◽  
Brittany Newell ◽  
Andres Gonzalez-Mancera

The dynamics of hydrocyclones is complex, because it is a multiphase flow problem that involves interaction between a discrete phase and multiple continuum phases. The performance of hydrocyclones is evaluated by using Computational Fluid Dynamics (CFD), and it is characterized by the pressure drop, split water ratio, and particle collection efficiency. In this paper, a computational model to improve and evaluate hydrocyclone performance is proposed. Four known computational turbulence models (renormalization group (RNG) k- ε , Reynolds stress model (RSM), and large-eddy simulation (LES)) are implemented, and the accuracy of each for predicting the hydrocyclone behavior is assessed. Four hydrocyclone configurations were analyzed using the RSM model. By analyzing the streamlines resulting from those simulations, it was found that the formation of some vortices and saddle points affect the separation efficiency. Furthermore, the effects of inlet width, cone length, and vortex finder diameter were found to be significant. The cut-size diameter was decreased by 33% compared to the Hsieh experimental hydrocyclone. An increase in the pressure drop leads to high values of cut-size and classification sharpness. If the pressure drop increases to twice its original value, the cut-size and the sharpness of classification are reduced to less than 63% and 55% of their initial values, respectively.

Author(s):  
R. Giridhar

The dynamics of hydro cyclones is complex, because it is a multiphase flow problem that involves interaction between a discrete phase and multiple continuum phases. The performance of hydro cyclones is evaluated by using Computational Fluid Dynamics (CFD), and it is characterized by the pressure drop, split water ratio, and particle collection efficiency. In this paper, a computational model to improve and evaluate hydro cyclone performance is proposed. Computational turbulence models (renormalization group (RNG) k-ε, Reynolds’s stress model (RSM), and large-eddy simulation (LES)) are implemented, and the accuracy of each for predicting the hydro cyclone behavior is assessed. Four hydro cyclone configurations were analyzed using the RSM model. By analyzing the streamlines resulting from those simulations, it was found that the formation of some vortices and saddle points affect the separation efficiency. Furthermore, the effects of inlet width, cone length, and vortex finder diameter were found to be significant. The cut-size diameter was decreased compared to the Hsieh experimental hydro cyclone. An increase in the pressure drops leads to high values of cut-size and classification sharpness. If the pressure drop increases to twice its original value, the cut-size and the sharpness of classification are reduced to their initial values, respectively.


Author(s):  
Xidong Hu ◽  
Shaoxiang Qian ◽  
Kaori Yamauchi ◽  
Haruo Okochi

The present paper aims to predict the separation efficiency and pressure drop of a vertical geothermal cyclone type separator using CFD (Computational Fluid Dynamics) simulations, for optimizing the design of such separator. A benchmark study was firstly performed for a single phase flow in a Stairmand design cyclone using four different turbulence models, in order to verify the prediction accuracy of flow velocity distribution by comparison with experimental data in literature. The investigated turbulence models include (1) Renormalization Group (RNG) k-ε, (2) Realizable k-ε, (3) Reynolds stress turbulence model (RSM) and (4) Large eddy simulation (LES). Results show that RNG k-ε and Realizable k-ε models are not capable of reproducing the experimental data while the RSM and LES models reproduce the flow velocity distribution very well. Then, CFD simulations of two-phase flow in a steam-water cyclone separator were carried out for different stream inlet velocities applying the RSM model. This is based on the consideration that steady state analysis can be done for the RSM model, and however, transient analysis is needed for the LES model, and hence, more expensive and time-consuming for engineering applications. The CFD results for outlet steam quality and pressure drop were obtained under different stream inlet velocities. The separation efficiency and outlet steam quality decreases a little when the inlet velocity increases from 34.5m/s to 72m/s. However, the outlet steam quality predicted in the present CFD analysis is close to that of Lazalde-Crabtree.


2017 ◽  
Vol 64 (3) ◽  
pp. 401-418 ◽  
Author(s):  
Mateusz Jędrzejewski ◽  
Marta Poćwierz ◽  
Katarzyna Zielonko-Jung

Abstract In the paper, the authors discuss the construction of a model of an exemplary urban layout. Numerical simulation has been performed by means of a commercial software Fluent using two different turbulence models: the popular k-ε realizable one, and the Reynolds Stress Model (RSM), which is still being developed. The former is a 2-equations model, while the latter – is a RSM model – that consists of 7 equations. The studies have shown that, in this specific case, a more complex model of turbulence is not necessary. The results obtained with this model are not more accurate than the ones obtained using the RKE model. The model, scale 1:400, was tested in a wind tunnel. The pressure measurement near buildings, oil visualization and scour technique were undertaken and described accordingly. Measurements gave the quantitative and qualitative information describing the nature of the flow. Finally, the data were compared with the results of the experiments performed. The pressure coefficients resulting from the experiment were compared with the coefficients obtained from the numerical simulation. At the same time velocity maps and streamlines obtained from the calculations were combined with the results of the oil visualisation and scour technique.


2019 ◽  
Vol 128 ◽  
pp. 05002
Author(s):  
Ali Cemal Benim ◽  
Michael Diederich ◽  
Ali Nahavandi

The present paper presents a detailed computational analysis of flow and dispersion in a generic isolated single–zone buildings. First, a grid generation strategy is discussed, that is inspired by a previous computational analysis and a grid independence study. Different turbulence models are appliedincluding two-equation turbulence models, the differential Reynolds Stress Model, Detached Eddy Simulation and Zonal Large Eddy Simulation. The mean velocity and concentration fields are calculated and compared with the measurements. A satisfactory agreement with the experiments is not observed by any of the modelling approaches, indicating the highly demanding flow and turbulence structure of the problem.


2011 ◽  
Vol 2011 ◽  
pp. 1-11 ◽  
Author(s):  
Nabil Kharoua ◽  
Lyes Khezzar ◽  
Zoubir Nemouchi

A particle-laden flow inside solid gas cyclones has been studied using computational fluid dynamics (CFD). The effects of high temperatures and different particle loadings have been investigated. The Reynolds stress (RSM) model-predicted results, in the case of pure gas, are within engineering accuracy even at high temperatures. Using the granular mixture model for the cases of particle-laden flow, discrepancies occurred at relatively high loadings (up to 0.5 kg/m3). Since the pressure drop is strongly related to the friction inside the cyclone body, the concept of entropy generation has been employed to detect regions of high frictional effects. Friction has been observed to be important at the vortex finder wall, the bottom of the conical-part wall, and the interface separating the outer and the core streams. The discrepancies between the present numerical simulation and the experimental results taken from the existing literature, which are caused by the mixture and turbulence models simplifying assumptions, are discussed in this paper.


2013 ◽  
Vol 58 (2) ◽  
pp. 333-348 ◽  
Author(s):  
Janusz Szmyd ◽  
Marian Branny ◽  
Michal Karch ◽  
Waldemar Wodziak ◽  
Marek Jaszczur ◽  
...  

This paper presents the results of experimental and numerical investigations of air flow through the crossing of a mining longwall and ventilation gallery. The object investigated consists of airways (headings) arranged in a T-shape. Maintained for technological purposes, the cave is exposed particularly to dangerous accumulations of methane. The laboratory model is a certain simplification of a real longwall and ventilation gallery crossing. Simplifications refer to both the object’s geometry and the air flow conditions. The aim of the research is to evaluate the accuracy with which numerical simulations model the real flow. Stereo Particle Image Velocimetry (SPIV) was used to measure all velocity vector components. Three turbulence models were tested: standard k-ε, k-ε realizable and the Reynolds Stress Model (RSM). The experimental results have been compared against the results of numerical simulations. Good agreement is achieved between all three turbulence model predictions and measurements in the inflow and outflow of the channel. Large differences between the measured and calculated velocity field occur in the cavity zone. Two models, the standard k-ε and k-ε realizable over-predict the measure value of the streamwise components of velocity. This causes the ventilation intensity to be overestimated in this domain. The RSM model underestimates the measure value of streamwise components of velocity and therefore artificially decreases the intensity of ventilation in this zone. The RSM model provides better predictions than the standard k-ε and k-ε realizable in the cavity zone.


2021 ◽  
Vol 409 ◽  
pp. 142-157
Author(s):  
Farouk Kebir ◽  
Youcef Attou

This study aimed to investigate numerically the heat transfer improvement and pressure drop inside annular channel of a rotor-stator provided with fins mounted on the stator without and with Taylor number. The impact of mounting various types of fins (triangular, rectangular, trapezoidal shapes with small and large base) is studied by varying the fin width b from 0 to 14 mm. In the presence of axial air flow, numerical simulations are carried out by solving the governing continuity, momentum and energy equations of turbulent flow in cylindrical coordinates using the Finite Volume Method. The results obtained by Reynolds Stress Model RSM model have indicated that the heat transfer enhances as the surface area of the fins and the effective Reynolds number increase, while there is an increase in pressure drop. Furthermore, we have shown that the presence of Taylor number has a slight increase in Nusselt number and pressure drop compared to the case without Taylor number. Among the four geometries, it is found that the rectangular cavity is the best geometry which gives maximum heat transfer and minimum pressure loss.


Author(s):  
Ines Mokni ◽  
Hatem Dhaouadi ◽  
Hatem Mhiri ◽  
Philippe Bournot

This paper presents a CFD comparative investigation of two types of hydrocyclone: uni-flow and reverse flow hydrocyclones. The study is conducted by means of a Reynolds Averaged Navier-Stockes (RANS) simulation using the finite volume code Fluent. The fluid flow is described by the use of the Reynolds Stress Model, while the determination of particles flow and the air core formation are modeled by the mean of two multiphase models which are respectively the Stochastic Lagrangian model (DPM) and the Volume of Fluid Model (VOF). The flow features are examined in terms of pressure drop and separation efficiency in order to contribute to better performance. The validity of the proposed approach is verified by the good agreement between the predicted and the measured results which are given by the Company of Phosphate of Gafsa (CPG-Tunisia). This study proves that uniflow hydrocyclone is more energy efficient because of its lower pressure drop and its higher removal efficiency for small particles from their carrying fluid.


Author(s):  
Zixiang Sun ◽  
Dario Amirante ◽  
John W. Chew ◽  
Nicholas J. Hills

Flow and heat transfer in an aero-engine compressor disk cavity with radial inflow has been studied using computational fluid dynamics (CFD), large eddy simulation (LES), and coupled fluid/solid modeling. Standalone CFD investigations were conducted using a set of popular turbulence models along with 0.2 deg axisymmetric and a 22.5 deg discrete sector CFD models. The overall agreement between the CFD predictions is good, and solutions are comparable to an established integral method solution in the major part of the cavity. The LES simulation demonstrates that flow unsteadiness in the cavity due to the unstable thermal stratification is largely suppressed by the radial inflow. Steady flow CFD modeling using the axisymmetric sector model and the Spalart–Allmaras turbulence model was coupled with a finite element (FE) thermal model of the rotating cavity. Good agreement was obtained between the coupled solution and rig test data in terms of metal temperature. Analysis confirms that using a small radial bleed flow in compressor cavities is effective in reducing thermal response times for the compressor disks and that this could be applied in management of compressor blade clearance.


SIMULATION ◽  
2019 ◽  
Vol 96 (1) ◽  
pp. 31-42
Author(s):  
Vikash Kumar ◽  
Kailash Jha

This study investigates the effect of convergent–divergent vortex finders on the performance of cyclone separators, which is measured in terms of pressure drop and collection efficiency. Six cyclone models (two with uniform diameter and four with convergent–divergent vortex finders) were numerically simulated. The numerical simulations have been carried out using the commercial computational fluid dynamics code (CFD) Fluent v15. The simulation procedure has been validated using experimental data from the published literature where a good agreement between the numerical results and the experimental data is seen. A grid independence test has been carried out by using two levels of grids for correctness of our simulation. The Reynolds averaged Navier–Stokes (RANS) and continuity equations have been solved for the flow simulation. The Reynolds stress model is used for modeling the stress tensor and closing the RANS equations. The results show that a convergent–divergent vortex finder is capable of producing better performance (pressure drop and collection efficiency) than the uniform diameter cyclones. Only one performance parameter can be improved in uniform diameter cyclones. In comparison to the standard uniform vortex finder cyclones, the convergent–divergent vortex finder improves the pressure drop by 6% and also reduces the cut-size to 1.4 from 1.6 µm. It is further seen that decreasing the throat area or increasing only the lower diameter of the vortex finder causes the performance to degrade. This study proves that convergent–divergent instead of uniform diameter vortex finders can be used in gas cyclones for obtaining a better performance with the same geometry.


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