scholarly journals Development of a Robot-Based Multi-Directional Dynamic Fiber Winding Process for Additive Manufacturing Using Shotcrete 3D Printin

Fibers ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 39
Author(s):  
Norman Hack ◽  
Mohammad Bahar ◽  
Christian Hühne ◽  
William Lopez ◽  
Stefan Gantner ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Fiber Reinforcement ◽  
Fiber Reinforced Polymers ◽  
Additive Process ◽  
Reinforced Polymers ◽  
Initial Development ◽  
Fiber Winding ◽  
High Flexibility ◽  
Concrete Reinforcement

The research described in this paper is dedicated to the use of continuous fibers as reinforcement for additive manufacturing, particularly using Shotcrete. Composites and in particular fiber reinforced polymers (FRP) are increasingly present in concrete reinforcement. Their corrosion resistance, high tensile strength, low weight, and high flexibility offer an interesting alternative to conventional steel reinforcement, especially with respect to their use in Concrete 3D Printing. This paper presents an initial development of a dynamic robot-based manufacturing process for FRP concrete reinforcement as an innovative way to increase shape freedom and efficiency in concrete construction. The focus here is on prefabricated fiber reinforcement, which is concreted in a subsequent additive process to produce load-bearing components. After the presentation of the fabrication concept for the integration of FRP reinforcement and the state of the art, a requirements analysis regarding the mechanical bonding behavior in concrete is carried out. This is followed by a description of the development of a dynamic fiber winding process and its integration into an automated production system for individualized fiber reinforcement. Next, initial tests for the automated application of concrete by means of Shotcrete 3D Printing are carried out. In addition, an outlook describes further technical development steps and provides an outline of advanced manufacturing concepts for additive concrete manufacturing with integrated fiber reinforcement.

scholarly journals Carbon, Glass and Basalt Fiber Reinforced Polybenzoxazine: The Effects of Fiber Reinforcement on Mechanical, Fire, Smoke and Toxicity Properties

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2379
Author(s):  
Nick Wolter ◽  
Vinicius Carrillo Beber ◽  
Anna Sandinge ◽  
Per Blomqvist ◽  
Frederik Goethals ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
Basalt Fiber ◽  
Fiber Reinforcement ◽  
Fiber Reinforced Polymers ◽  
Fiber Reinforced ◽  
Reinforced Polymers ◽  
Basalt Glass ◽  
Bisphenol F ◽  
Fire Smoke ◽  
Carbon Fiber Reinforced

Bisphenol F and aniline-based benzoxazine monomers were selected to fabricate basalt, glass and carbon fiber reinforced polybenzoxazine via vacuum infusion, respectively. The impacts of the type of fiber reinforcement on the resulting material properties of the fiber reinforced polymers (FRPs) were studied. FRPs exhibited a homogenous morphology with completely impregnated fibers and near-zero porosity. Carbon fiber reinforced polybenzoxazine showed the highest specific mechanical properties because of its low density and high modulus and strength. However, regarding the flammability, fire, smoke and toxicity properties, glass and basalt reinforced polybenzoxazine outperformed carbon fiber reinforced polybenzoxazine. This work offers a deeper understanding of how different types of fiber reinforcement affect polybenzoxazine-based FRPs and provides access to FRPs with inherently good fire, smoke and toxicity performance without the need for further flame retardant additives.

Mechanical properties of fiber reinforced polymer composites: A comparative study of conventional and additive manufacturing methods

2018 ◽  
Vol 52 (23) ◽  
pp. 3173-3181 ◽  
Author(s):  
Kuldeep Agarwal ◽  
Suresh K Kuchipudi ◽  
Benoit Girard ◽  
Matthew Houser
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Fiber Reinforced Polymer ◽  
Fiber Reinforced Polymers ◽  
Manufacturing Processes ◽  
Fiber Reinforced ◽  
Reinforced Polymers ◽  
Reinforced Polymer ◽  
Fiber Reinforced Polymer Composites ◽  
Composite Filament

Fiber reinforced polymer composites have been around for many decades but recently their use has started to increase in multiple industries such as automotive, aerospace, and construction. The conventional composite manufacturing processes such as wet lay-up, resin transfer molding, automatic lay ups etc. suffer from a lot of practical and material issues which have limited their use. The mechanical properties of the parts produced by such processes also suffer from variation that causes problems downstream. Composites based additive manufacturing processes such as Fused Deposition Modeling and Composite Filament Fabrication are trying to remove some of the barriers to the use of composites. Additive manufacturing processes offer more design and material freedom than conventional composite manufacturing processes. This paper compares conventional composite processes for the manufacturing of Epoxy-Fiberglass fiber reinforced polymers with composite filament fabrication based Nylon-Fiberglass fiber reinforced polymers. Mechanical properties such as tensile strength, elastic modulus, and fatigue life are compared for the different processes. The effect of process parameters on these mechanical properties for the composite filament fabrication based process is also examined in this work. It is found that the composite filament fabrication based process is very versatile and the parts manufactured by this process can be used in various applications.

scholarly journals State-of-the-art of fiber-reinforced polymers in additive manufacturing technologies

2017 ◽  
Vol 36 (15) ◽  
pp. 1061-1073 ◽  
Author(s):  
Thomas Hofstätter ◽  
David B Pedersen ◽  
Guido Tosello ◽  
Hans N Hansen
Keyword(s):  
Additive Manufacturing ◽  
State Of The Art ◽  
Fiber Reinforced Polymers ◽  
Fiber Reinforced ◽  
Material Technology ◽  
Reinforced Polymers ◽  
Recent Developments ◽  
Multiple Materials ◽  
Manufacturing Technologies ◽  
Fiber Reinforced Material

Additive manufacturing technologies have received a lot of attention in recent years for their use in multiple materials such as metals, ceramics, and polymers. The aim of this review article is to analyze the technology of fiber-reinforced polymers and its implementation with additive manufacturing. This article reviews recent developments, ideas, and state-of-the-art technologies in this field. Moreover, it gives an overview of the materials currently available for fiber-reinforced material technology.

scholarly journals Additive Re-Manufacturing of Mechanically Recycled End-of-Life Glass Fiber-Reinforced Polymers for Value-Added Circular Design

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3545
Author(s):  
Alessia Romani ◽  
Andrea Mantelli ◽  
Raffaella Suriano ◽  
Marinella Levi ◽  
Stefano Turri
Keyword(s):  
Additive Manufacturing ◽  
Glass Fiber ◽  
End Of Life ◽  
Glass Fibers ◽  
Fiber Reinforced Polymers ◽  
Fiber Reinforced ◽  
Reinforced Polymers ◽  
Glass Fiber Reinforced Polymers ◽  
Glass Fiber Reinforced ◽  
Circular Design

Despite the large use of composites for industrial applications, their end-of-life management is still an open issue for manufacturing, especially in the wind energy sector. Additive manufacturing technology has been emerging as a solution, enhancing circular economy models, and using recycled composites for glass fiber-reinforced polymers is spreading as a new additive manufacturing trend. Nevertheless, their mechanical properties are still not comparable to pristine materials. The purpose of this paper is to examine the additive re-manufacturing of end-of-life glass fiber composites with mechanical performances that are comparable to virgin glass fiber-reinforced materials. Through a systematic characterization of the recyclate, requirements of the filler for the liquid deposition modeling process were identified. Printability and material surface quality of different formulations were analyzed using a low-cost modified 3D printer. Two hypothetical design concepts were also manufactured to validate the field of application. Furthermore, an understanding of the mechanical behavior was accomplished by means of tensile tests, and the results were compared with a benchmark formulation with virgin glass fibers. Mechanically recycled glass fibers show the capability to substitute pristine fillers, unlocking their use for new fields of application.

scholarly journals 3D Printing of Fiber-Reinforced Plastic Composites Using Fused Deposition Modeling: A Status Review

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4520
Author(s):  
Salman Pervaiz ◽  
Taimur Ali Qureshi ◽  
Ghanim Kashwani ◽  
Sathish Kannan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Fiber Reinforced Polymers ◽  
Fiber Reinforced ◽  
Reinforced Polymers ◽  
Fused Deposition ◽  
Frp Composites ◽  
Deposition Modeling

Composite materials are a combination of two or more types of materials used to enhance the mechanical and structural properties of engineering products. When fibers are mixed in the polymeric matrix, the composite material is known as fiber-reinforced polymer (FRP). FRP materials are widely used in structural applications related to defense, automotive, aerospace, and sports-based industries. These materials are used in producing lightweight components with high tensile strength and rigidity. The fiber component in fiber-reinforced polymers provides the desired strength-to-weight ratio; however, the polymer portion costs less, and the process of making the matrix is quite straightforward. There is a high demand in industrial sectors, such as defense and military, aerospace, automotive, biomedical and sports, to manufacture these fiber-reinforced polymers using 3D printing and additive manufacturing technologies. FRP composites are used in diversified applications such as military vehicles, shelters, war fighting safety equipment, fighter aircrafts, naval ships, and submarine structures. Techniques to fabricate composite materials, degrade the weight-to-strength ratio and the tensile strength of the components, and they can play a critical role towards the service life of the components. Fused deposition modeling (FDM) is a technique for 3D printing that allows layered fabrication of parts using thermoplastic composites. Complex shape and geometry with enhanced mechanical properties can be obtained using this technique. This paper highlights the limitations in the development of FRPs and challenges associated with their mechanical properties. The future prospects of carbon fiber (CF) and polymeric matrixes are also mentioned in this study. The study also highlights different areas requiring further investigation in FDM-assisted 3D printing. The available literature on FRP composites is focused only on describing the properties of the product and the potential applications for it. It has been observed that scientific knowledge has gaps when it comes to predicting the performance of FRP composite parts fabricated under 3D printing (FDM) techniques. The mechanical properties of 3D-printed FRPs were studied so that a correlation between the 3D printing method could be established. This review paper will be helpful for researchers, scientists, manufacturers, etc., working in the area of FDM-assisted 3D printing of FRPs.

scholarly journals Applications of Fiber-Reinforced Polymers in Additive Manufacturing

Procedia CIRP ◽  
2017 ◽  
Vol 66 ◽  
pp. 312-316 ◽  
Author(s):  
Thomas Hofstätter ◽  
David B. Pedersen ◽  
Guido Tosello ◽  
Hans N. Hansen
Keyword(s):  
Additive Manufacturing ◽  
Fiber Reinforced Polymers ◽  
Fiber Reinforced ◽  
Reinforced Polymers

scholarly journals UV-Assisted 3D Printing of Polymer Composites from Thermally and Mechanically Recycled Carbon Fibers

Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 726 ◽  
Author(s):  
Andrea Mantelli ◽  
Alessia Romani ◽  
Raffaella Suriano ◽  
Marco Diani ◽  
Marcello Colledani ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
3D Printing ◽  
Carbon Fibers ◽  
Fiber Reinforced Polymers ◽  
Cost Ratio ◽  
Fiber Reinforced ◽  
Carbon Fiber Reinforced Polymers ◽  
Reinforced Polymers ◽  
3D Printed ◽  
Carbon Fiber Reinforced

Despite the growing global interest in 3D printed carbon fiber reinforced polymers, most of the applications are still limited to high-performance sectors due to the low effectiveness–cost ratio of virgin carbon fibers. However, the use of recycled carbon fibers in 3D printing is almost unexplored, especially for thermoset-based composites. This paper aims to demonstrate the feasibility of recycled carbon fibers 3D printing via UV-assisted direct ink writing. Pyrolyzed recycled carbon fibers with a sizing treatment were firstly shredded to be used as a reinforcement of a thermally and photo-curable acrylic resin. UV-differential scanning calorimetry analyses were then performed to define the material crosslinking of the 3D printable ink. Because of the poor UV reactivity of the resin loaded with carbon fibers, a rheology modifier was added to guarantee shape retention after 3D printing. Thanks to a customized 3D printer based on a commercial apparatus, a batch of specimens was successfully 3D printed. According to the tensile tests and Scanning Electron Microscopy analysis, the material shows good mechanical properties and the absence of layer marks related to the 3D printing. These results will, therefore, pave the way for the use of 3D printed recycled carbon fiber reinforced polymers in new fields of application.

Evaluating Tensile Properties of 3D Printed Continuous Fiber Reinforced Nylon 6 Nanocomposites

2018 ◽  
Author(s):  
Zhihui Liu ◽  
Jing Shi ◽  
Yachao Wang
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Polymer Matrix ◽  
Nylon 6 ◽  
Fiber Reinforced Polymers ◽  
Fiber Reinforced ◽  
Continuous Fiber ◽  
Reinforced Polymers ◽  
Kevlar Fiber ◽  
3D Printed

3D printing (additive manufacturing) has become a popular method to create three-dimensional objects due to its high efficiency and is easy to operate. 3D printing of continuous fiber reinforced polymers has been a challenge. The fused deposition modeling (FDM) processes for this purpose were proposed and made possible only several years ago. The 3D printed continuous fiber reinforced polymers are able to improve the mechanical properties by leaps and bounds. In this paper, we aim to investigate the possibility of further improve the mechanical properties of 3D printed continuous fiber reinforced polymers by adding nano fillers to the polymer matrix. In experiment, the Kevlar fiber is chosen to be the continuous fiber material, and nylon 6 (PA 6) is chosen to be the polymer matrix material. Carbon nanotubes (CNTs) and graphene nano platelets (GNPs) nanoparticles are first mixed with nylon 6 pellets to make nanocomposites. The nanocomposites are then extruded into filaments for 3D printing. During the 3D printing process, both Kevlar filament and nanocomposite filament are fed through the printing nozzle and deposited on the platform. Tensile specimens are made from pure PA 6 and four types of nanocomposites, namely, 0.1wt% CNT/PA 6, 1wt% CNT/PA 6, 0.1wt% GNP/PA 6, 1wt% GNP/PA 6. By incorporating four layers of Kevlar fiber, which leads to the weight percentage of about 9% for Kevlar fiber in materials, fiber composite tensile specimens are made from Kevlar/PA 6 composite and four fiber reinforced nanocomposites, namely, Kevlar/0.1%CNT/PA 6, Kevlar/1%CNT/PA 6, Kevlar/0.1%GNP/PA 6, and Kevlar/1%GNP/PA 6. The tensile tests reveal that CNTs filled PA 6 nanocomposites show less significant improvements in mechanical properties as compared to the GNP filled PA 6. With only 0.1wt% of GNP, the tensile modulus improves by 101%, and with 1wt% of GNP, the modulus improves by 153%. The results also indicate that although Kevlar fibers dominate the main mechanical properties of the printed composite materials, the existence of GNP nano fillers also provide noticeable contribution to the enhancement of tensile strengths and moduli, while the effect of CNTs is much less pronounced.

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