scholarly journals Study of Shear-Cutting Mechanisms on Wood Veneer

Forests ◽  
2020 ◽  
Vol 11 (6) ◽  
pp. 703
Author(s):  
Vicky Reichel ◽  
Werner Berlin ◽  
Felix Rothe ◽  
Jan Beuscher ◽  
Klaus Dröder
Keyword(s):  
Cutting Force ◽  
Cutting Process ◽  
Polymer Materials ◽  
Manufacturing Processes ◽  
Renewable Materials ◽  
Wood Material ◽  
Target Values ◽  
Tool Shape ◽  
Cutting Velocity ◽  
Cutting Mechanisms

Multi-material structures made from renewable materials are increasingly being addressed in research and industry. Especially lightweight applications based on wood and polymer materials offer an important opportunity to reduce weight and CO2 emissions, and thus create a sustainable economy. When establishing new material combinations, it is necessary to take economical and efficient manufacturing processes into count to enable the market entry. Therefore, the existing manufacturing processes needed to be adapted and improved in terms of the specific machining characteristic of the wood material. This study targets a combined process where a forming and shear-cutting process is also integrated in an injection-molding tool. The findings on the shear-cutting process of wood veneers are not widely investigated yet. Therefore, process and material-related dependences like cutting velocity, tool shape design, and preconditioning of wood veneers were examined. The target values cutting force and cutting-edge quality were used to describe the relations. The results showed specific damage and fiber fractions of the wood material compared to the isotropic materials (e.g., metal). In addition, low cutting forces appeared by realizing a drawing cut and high cutting speeds. A decrease in the cutting force with a higher moisture content could not be shown for the used wood types.

Atomics Simulation of Cutting Velocity Dependency in AFM-Based Nanomachining Process

2011 ◽  
Vol 80-81 ◽  
pp. 448-451 ◽  
Author(s):  
Jia Xuan Chen ◽  
Ying Chun Liang ◽  
Li Quan Wang ◽  
Xing Lei Hu
Keyword(s):  
Cutting Force ◽  
Thrust Force ◽  
Three Dimensional ◽  
Cutting Speed ◽  
Cutting Process ◽  
Nanometric Cutting ◽  
Subsurface Layers ◽  
Cutting Velocity ◽  
Dynamics Simulations ◽  
Cutting Speeds

Three-dimensional molecular dynamics simulations are performed to investigate the AFM-based nanometric cutting process of single crystal copper. The effects of cutting velocities (180, 360, and720 m/s) on the cutting force, the ratio of the thrust force and cutting force and subsurface layers. The results show that the dislocations nucleate beneath the tool, and propagate along the [-11-1] direction in the (111) plane. The effects of the nanocutting action from the tool on the subsurface damaged layers decrease gradually as the distance from the tool tip increases. With the increasing cutting speed, the cutting forces increase accordingly. However, the ratio of the the ratio the thrust force and cutting force decrease as the cutting speeds increase. With the proceeding of the cutting process, that tends to the same on the whole.

Determination of cutting force of roll-formed section in shaped dies-knife guillotine

2020 ◽  
pp. 373-376
Author(s):  
S.V. Povorov ◽  
D.V. Egorov ◽  
D.S. Volgin
Keyword(s):  
Cutting Force ◽  
Cutting Process ◽  
Sheet Blank

The change in cutting force in the cutting process of roll-formed section in shaped dies-knife guillotine is studied. It is established that to calculate the cutting force in shaped guillotine, one can use formulas to determine the cutting force of sheet blank on conventional straight knives guillotine.

Modelling of the Deburring Process

2006 ◽  
Vol 5-6 ◽  
pp. 367-374
Author(s):  
C. G. Dumitraş
Keyword(s):  
Central Composite Design ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Process ◽  
Central Composite ◽  
The Way

Due to robotic deburring development, the research gains a new orientation and focused on the cutting forces and the chip control. The present paper will emphasize the main difference which occurs between the normal cutting process and the deburring process, the way it develops and the parameters which characterize this process. Also the dynamics of the process are considered. Based on a central composite design one determine a relation between the geometry of the tool, workpiece hardness and cutting force.

Molecular Dynamics Study on the Impact of the Cutting Depth to the Titanium Nanometric Cutting

2014 ◽  
Vol 536-537 ◽  
pp. 1431-1434 ◽  
Author(s):  
Ying Zhu ◽  
Yin Cheng Zhang ◽  
Shun He Qi ◽  
Zhi Xiang
Keyword(s):  
Molecular Dynamics ◽  
Potential Energy ◽  
Cutting Force ◽  
Simulation Study ◽  
Cutting Process ◽  
Work Piece ◽  
Cutting Depth ◽  
Nanometric Cutting ◽  
The Impact

Based on the molecular dynamics (MD) theory, in this article, we made a simulation study on titanium nanometric cutting process at different cutting depths, and analyzed the changes of the cutting depth to the effects on the work piece morphology, system potential energy, cutting force and work piece temperature in this titanium nanometric cutting process. The results show that with the increase of the cutting depth, system potential energy, cutting force and work piece temperature will increase correspondingly while the surface quality of machined work piece will decrease.

Simulation of Meso-Scale Machining of AISI1045 Based on Multiphase Model

2016 ◽  
Vol 836-837 ◽  
pp. 374-380
Author(s):  
Teng Yi Shang ◽  
Li Jing Xie ◽  
Xiao Lei Chen ◽  
Yu Qin ◽  
Tie Fu
Keyword(s):  
Cutting Force ◽  
Cutting Process ◽  
Multiphase Model ◽  
Tool Edge Radius ◽  
Edge Radius ◽  
Tool Edge ◽  
Cutting Insert ◽  
Multiphase Models ◽  
Hot Rolled ◽  
Meso Scale

In the meso-scale machining, feed rate, grain size and tool edge radius are in the same order of magnitude, and cutting process is often carried out in the grain interior and grain boundary. In this paper the meso-cutting process of hot-rolled AISI1045 steel is studied and its metallographic microstructure is analyzed for the establishment of multiphase models which incorporate the effect of ferrite and pearlite grains. In order to discover the applicability of multiphase models to the simulation of meso-cutting, three contrast simulation models including multiphase model with rounded-edge cutting insert (model I), multiphase model with sharp edge cutting insert (model II) and equivalent homogeneous material model with rounded-edge cutting insert (model III) are built up for the meso-orthogonal cutting processes of hot-rolled AISI1045. By comparison with the experiments in terms of chip morphology, cutting force and specific cutting force, the most suitable model is identified. Then the stress distiribution is analyzed. And it is found that multiphase model with tool edge radius can give a more accurate prediction of the global variables and reveal more about these important local variables distribution.

On the Development of a Tangential Clamped-On Chipbreaker for Difficult-to-Machine Materials

1999 ◽  
Author(s):  
Armen L. Airikyan
Keyword(s):  
Cutting Force ◽  
Process Planning ◽  
Stainless Steels ◽  
Austenitic Stainless Steels ◽  
Cutting Edge ◽  
Cutting Process ◽  
Everyday Practice ◽  
Application Problem ◽  
New Type ◽  
Design And Application

Abstract Everyday practice of cutting process planning requires reliable chipbreacking and this is particularly true when machining difficult-ti-machine materials as austenitic stainless steels. The use of pressed-groove type of chipbreakers prove to provide a partly solution of the problem since their utilization unavoidably leads to increasing cutting force and chipping of the cutting edge. The use of clapped-on chipbreaker seems to solve these problems. However new design and application problem arise. This paper deals with the analysis of these problema and offers a methodology for it resolving. As a result, a new type of a clamped-on chipbreaker has been developed.

Research of machining forces and technological features of cast PA6, POM C and UHMW-PE HD 1000

2010 ◽  
Vol 1 (1) ◽  
pp. 136-143
Author(s):  
Robert Keresztes ◽  
Gabor Kalacska
Keyword(s):  
Injection Molding ◽  
Cutting Force ◽  
Mechanical Engineering ◽  
Cutting Process ◽  
Engineering Practice ◽  
Serial Production ◽  
Machining Forces ◽  
Engineering Plastics ◽  
Machine Elements ◽  
Cutting Processes

Nowadays parts made of up-to-date engineering plastics are used more and morein mechanical engineering practice. These machine-elements are produced most frequentlyby injection molding or by one cutting process. The injection molding technology are usedgenerally for great number of pieces, in case of serial production while cutting processes arepreferred to piece (unit) or smaller number production.We used lathe and measured the main- and feeding-directional cutting force at differentengineering polymers (cast PA6, POM C and UHMW PE HD 1000). The analysis made canbe well used in practice.

scholarly journals Improving the Performance of Steel Machining Processes through Cutting by Vibration Control

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5712
Author(s):  
Mihaela Oleksik ◽  
Dan Dobrotă ◽  
Mădălin Tomescu ◽  
Valentin Petrescu
Keyword(s):  
Fourier Transformation ◽  
Vibration Analysis ◽  
Cutting Tool ◽  
Cutting Process ◽  
Manufacturing Processes ◽  
Machining Processes ◽  
Short Time ◽  
Short Time Fourier Transformation ◽  
Dynamic Phenomena

Machining processes through cutting are accompanied by dynamic phenomena that influence the quality of the processed surfaces. Thus, this research aimed to design, make, and use a tool with optimal functional geometry, which allowed a reduction of the dynamic phenomena that occur in the cutting process. In order to carry out the research, the process of cutting by front turning with transversal advance was taken into account. Additionally, semi-finished products with a diameter of Ø = 150 mm made of C45 steel were chosen for processing (1.0503). The manufacturing processes were performed with the help of two tools: a cutting tool, the classic construction version, and another that was the improved construction version. In the first stage of the research, an analysis was made of the vibrations that appear in the cutting process when using the two types of tools. Vibration analysis considered the following: use of the Fast Fourier Transform (FFT) method, application of the Short-Time Fourier-Transformation (STFT) method, and observation of the acceleration of vibrations recorded during processing. After the vibration analysis, the roughness of the surfaces was measured and the parameter Ra was taken into account, but a series of diagrams were also drawn regarding the curved profiles, filtered profiles, and Abbott–Firestone curve. The research showed that use of the tool that is the improved constructive variant allows accentuated reduction of vibrations correlated with an improvement of the quality of the processed surfaces.

Effect of the Cutting Velocity and Heat Treatment on Turning Cutting Forces of an SMA Cu-Al-Be Alloys

2013 ◽  
Vol 758 ◽  
pp. 157-164
Author(s):  
Francisco Valdenor Pereira da Silva ◽  
José Paulo Vogel ◽  
Rodinei Medeiros Gomes ◽  
Tadeu Antonio de Azevedo Melo ◽  
Anna Carla Araujo ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Shape Memory Alloys ◽  
Shape Memory ◽  
Cutting Force ◽  
Shape Memory Effect ◽  
Memory Effect ◽  
Chip Formation ◽  
Cutting Forces ◽  
Cutting Velocity ◽  
Resultant Forces

This work studies the effect of heat treatment and cutting velocities on machining cutting forces in turning of a Cu-11.8%Al-0.55%Be shape memory alloys. The heat treatment was performed to obtain samples with austenite and martensite microstructures. Cutting force was investigated using a 3-component dynamometer in several revolutions and data were analyzed using statistic tools. It was found that the resultant forces were higher in quenched alloy due to the presence of Shape Memory Effect. Chip formation occurred in a shorter time in the sample without the Shape Memory Effect.

Analysis of characteristics of arc shape caused by intermittent cutting force and dynamic vibration in ultra-precision cutting processes

2020 ◽  
Vol 234 (14) ◽  
pp. 1742-1751
Author(s):  
Wei Wei ◽  
Jiasheng Li ◽  
Yi Chen ◽  
Xiaojin Huang
Keyword(s):  
Cutting Force ◽  
Surface Characteristics ◽  
Spindle Speed ◽  
Feed Speed ◽  
Dynamic Vibration ◽  
Tool Shape ◽  
Arc Shape ◽  
Ultra Precision ◽  
Cutting Processes ◽  
Intermittent Cutting

This article analyzes the phenomenon of “arc shape” in surface characteristics caused by dynamic vibration in ultra-precision machining. First, a surface simulation model is proposed based on the effect of the tool shape on the cutting profile. The accurate mapping relationship between spindle speed, feed speed, relative vibration, and the motion track of the tool tip to the workpiece profile is also established. Thereafter, the input frequency spectrum signature of an intermittent cutting force is found to be determined by the spindle speed and workpiece characteristics, and this is verified by experimental results. A phased, self-regulated mode of forced vibration caused by intermittent cutting force is then proposed, and the forming of the arc shape feature is explained. In addition, it is revealed that output vibration can be kept at a low level by adjusting the spectrum curve of the input signal.

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