scholarly journals Development of an Efficient Modelling Approach for Fin-Type Heat-Exchangers in Self-Recuperative Burners

Energies ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6873
Author(s):  
Nicolas Dinsing ◽  
Nico Schmitz ◽  
Christian Schubert ◽  
Herbert Pfeifer
Keyword(s):  
Heat Transfer ◽  
Cfd Simulation ◽  
Dynamic Modelling ◽  
Mesh Size ◽  
Simulation Models ◽  
Radiant Tube ◽  
Common Solution ◽  
Efficient Combustion ◽  
Detailed Simulation ◽  
Modelling Approach

Self-recuperative burners are a common solution for efficient combustion systems in industrial furnaces. Due to the geometric complexity of the recuperators, a detailed CFD simulation is computationally expensive and not feasible for simulation models of burner-integrated systems such as radiant tubes. Especially in the FSI studies of radiant tubes, the temperature of the radiant tube surrounding the burner is decisive for the final results. The exclusion of the recuperator from the simulation models introduces significant uncertainties in the simulations results. The presented paper describes an innovative, efficient approach to model a fin-type recuperator in which the recuperator is geometrically reduced. The resulting acceleration of the numerical simulation makes a fully dynamic modelling of the recuperator in a radiant tube simulation possible. Specifically designed source terms are used to model pressure loss and heat transfer inside the recuperator to match results obtained with a detailed simulation model. The results show deviations in total heat transfer of less than 1.3% with a 98.5% reduction of numerical mesh size. The computational savings enable comprehensive modelling of air preheat for radiant tube simulations and accurately replicate flow and temperature profiles in the recuperator.

CFD Simulation of a Coolant Flow and a Heat Transfer in a Pebble Bed Reactor

2008 ◽  
Author(s):  
Wang-Kee In ◽  
Won-Jae Lee ◽  
Yassin A. Hassan
Keyword(s):  
Heat Transfer ◽  
Gas Flow ◽  
Cfd Simulation ◽  
Reverse Flow ◽  
Temperature Drop ◽  
Coolant Flow ◽  
Normal Operation ◽  
Fuel Temperature ◽  
Pebble Bed Reactor ◽  
Detailed Simulation

This CFD study is to simulate a coolant (gas) flow and heat transfer in a PBR core during a normal operation. This study used a pebble array with direct area contacts among the pebbles which is one of the pebbles arrangements for a detailed simulation of PBR core CFD studies. A CFD model is developed to more adequately represent the pebbles randomly stacked in the PBR core. The CFD predictions showed a large variation of the temperature on the pebble surface as well as in the pebble core. The temperature drop in the outer graphite layer is smaller than that in the pebble-core region. This is because the thermal conductivity of graphite is higher than the fuel (UO2 mixture) conductivity in the pebble core. Higher pebble surface temperature is predicted downstream of the pebble contact due to a reverse flow. Multiple vortices are predicted to occur downstream of the spherical pebbles due to a flow separation. The coolant flow structure and fuel temperature in the PBR core appears to largely depend on the in-core distribution of the pebbles.

The Effect of Regulating Elements on Convective Heat Transfer along Shaped Heat Exchange Surfaces

2013 ◽  
Vol 34 (1) ◽  
pp. 5-16 ◽  
Author(s):  
Jozef Cernecky ◽  
Jan Koniar ◽  
Zuzana Brodnianska
Keyword(s):  
Heat Transfer ◽  
Heat Exchange ◽  
Cfd Simulation ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Temperature Fields ◽  
Transfer Coefficients ◽  
Heat Transfer Intensification ◽  
Heat Transfer Coefficients ◽  
Forced Air

Abstract The paper deals with a study of the effect of regulating elements on local values of heat transfer coefficients along shaped heat exchange surfaces with forced air convection. The use of combined methods of heat transfer intensification, i.e. a combination of regulating elements with appropriately shaped heat exchange areas seems to be highly effective. The study focused on the analysis of local values of heat transfer coefficients in indicated cuts, in distances expressed as a ratio x/s for 0; 0.33; 0.66 and 1. As can be seen from our findings, in given conditions the regulating elements can increase the values of local heat transfer coefficients along shaped heat exchange surfaces. An optical method of holographic interferometry was used for the experimental research into temperature fields in the vicinity of heat exchange surfaces. The obtained values correspond very well with those of local heat transfer coefficients αx, recorded in a CFD simulation.

scholarly journals The study of the numerical diffusion in computational calculation

2020 ◽  
Vol 310 ◽  
pp. 00039
Author(s):  
Kamila Kotrasova ◽  
Vladimira Michalcova
Keyword(s):  
Heat Transfer ◽  
Differential Equation ◽  
Numerical Simulation ◽  
Continuity Equation ◽  
Cfd Simulation ◽  
Flow Process ◽  
Ansys Fluent ◽  
Numerical Diffusion ◽  
Mesh Density ◽  
Computational Calculation

The numerical simulation of flow process and heat transfer phenomena demands the solution of continuous differential equation and energy-conservation equations coupled with the continuity equation. The choosing of computation parameters in numerical simulation of computation domain have influence on accuracy of obtained results. The choose parameters, as mesh density, mesh type and computation procedures, for the numerical diffusion of computation domain were analysed and compared. The CFD simulation in ANSYS – Fluent was used for numerical simulation of 3D stational temperature flow of the computation domain.

scholarly journals Assessing asset monitoring levels for maintenance operations

2015 ◽  
Vol 26 (5) ◽  
pp. 632-659 ◽  
Author(s):  
Abdullah A Alabdulkarim ◽  
Peter Ball ◽  
Ashutosh Tiwari
Keyword(s):  
Asset Management ◽  
Business Models ◽  
Discrete Event ◽  
Dynamic Modelling ◽  
Simulation Models ◽  
Content Type ◽  
Event Simulation ◽  
Product Service ◽  
Asset Monitoring ◽  
The Impact

Purpose – Asset management has recently gained significance due to emerging business models such as Product Service Systems where the sale of asset use, rather than the sale of the asset itself, is applied. This leaves the responsibility of the maintenance tasks to fall on the shoulders of the manufacturer/supplier to provide high asset availability. The use of asset monitoring assists in providing high availability but the level of monitoring and maintenance needs to be assessed for cost effectiveness. There is a lack of available tools and understanding of their value in assessing monitoring levels. The paper aims to discuss these issues. Design/methodology/approach – This research aims to develop a dynamic modelling approach using Discrete Event Simulation (DES) to assess such maintenance systems in order to provide a better understanding of the behaviour of complex maintenance operations. Interviews were conducted and literature was analysed to gather modelling requirements. Generic models were created, followed by simulation models, to examine how maintenance operation systems behave regarding different levels of asset monitoring. Findings – This research indicates that DES discerns varying levels of complexity of maintenance operations but that more sophisticated asset monitoring levels will not necessarily result in a higher asset performance. The paper shows that it is possible to assess the impact of monitoring levels as well as make other changes to system operation that may be more or less effective. Practical implications – The proposed tool supports the maintenance operations decision makers to select the appropriate asset monitoring level that suits their operational needs. Originality/value – A novel DES approach was developed to assess asset monitoring levels for maintenance operations. In applying this quantitative approach, it was demonstrated that higher asset monitoring levels do not necessarily result in higher asset availability. The work provides a means of evaluating the constraints in the system that an asset is part of rather than focusing on the asset in isolation.

Analysis of a Virtual Prototype First-Stage Rotor Blade Using Integrated Computer-Based Design Tools

2006 ◽  
Author(s):  
Michel Arnal ◽  
Christian Precht ◽  
Thomas Sprunk ◽  
Tobias Danninger ◽  
John Stokes
Keyword(s):  
Heat Transfer ◽  
Gas Flow ◽  
Thermal Loading ◽  
Cfd Simulation ◽  
Three Dimensional ◽  
Life Assessment ◽  
Element Analysis ◽  
Pressure Losses ◽  
Cooling Channels ◽  
Internally Cooled

The present paper outlines a practical methodology for improved virtual prototyping, using as an example, the recently re-engineered, internally-cooled 1st stage blade of a 40 MW industrial gas turbine. Using the full 3-D CAD model of the blade, a CFD simulation that includes the hot gas flow around the blade, conjugate heat transfer from the fluid to the solid at the blade surface, heat conduction through the solid, and the coolant flow in the plenum is performed. The pressure losses through and heat transfer to the cooling channels inside the airfoil are captured with a 1-D code and the 1-D results are linked to the three-dimensional CFD analysis. The resultant three-dimensional temperature distribution through the blade provides the required thermal loading for the subsequent structural finite element analysis. The results of this analysis include the thermo-mechanical stress distribution, which is the basis for blade life assessment.

Improving the Boiler Efficiency by Optimizing the Combustion Air

2015 ◽  
Vol 787 ◽  
pp. 238-242 ◽  
Author(s):  
R. Pachaiyappan ◽  
J. Dasa Prakash
Keyword(s):  
Heat Transfer ◽  
Water Temperature ◽  
Steam Generator ◽  
Air Temperature ◽  
Flue Gas ◽  
Maximum Heat ◽  
Air Preheater ◽  
Hot Air ◽  
Boiler Efficiency ◽  
Efficient Combustion

Air pre-heater and economizer are heat transfer surfaces in which air temperature and water temperature are raised by transferring heat from other media such as flue gas. Hot air is necessary for rapid combustion in the furnace and also for drying coal in milling plants. So an essential boiler accessory which serves this purpose is air pre-heater. The air pre-heater is not essential for operation of steam generator, but they are used where a study of cost indicates that money can be saved or efficient combustion can be obtained by their use. The decision for its adoption can be made when the financial advantages is weighed against the capital cost of heater. The efficiency of the boiler increases with the increase in the temperature of the combustion air used in the furnace. This is achieved by the increased temperature of the flue gas in the air preheater and economizer zone. This paper deals with the different ways to obtain the maximum heat from the flue gas travelling through the air preheater and the economizer zone to improve the boiler efficiency.

Numerical Study on the Effect of Inner Tube Position on Heat Transfer Process in Self-Recuperative Radiant Tube

2011 ◽  
Vol 228-229 ◽  
pp. 676-680 ◽  
Author(s):  
Ye Tian ◽  
Xun Liang Liu ◽  
Zhi Wen
Keyword(s):  
Heat Transfer ◽  
Transfer Process ◽  
Numerical Study ◽  
Flame Temperature ◽  
Three Dimensional ◽  
Mathematic Model ◽  
Heat Transfer Process ◽  
Bulk Temperature ◽  
Radiant Tube ◽  
Peak Value

A three-dimensional mathematic model is developed for a 100kw single-end recuperative radiant tube and the simulation is performed with the CFD software FLUENT. Also it is used to investigate the effect of distance between combustion chamber exit and inner tube on heat transfer process. The results suggest that the peak value of combustion flame temperature drops along with the increasing of distance, which leads to low NOX discharging. Also radiant tube surface bulk temperature decreases, which causes radiant tube heating performance losses.

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