scholarly journals Research on Cavitation of the Rotating-Sleeve Distributing Flow System Considering Different Cam Groove Profiles

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2139
Author(s):  
Shanxiao Du ◽  
Jichao Hong ◽  
Hongxin Zhang ◽  
Qinghai Zhao ◽  
Tiezhu Zhang ◽  
...  

Reciprocating piston pumps are widely used in various fields, such as automobiles, ships, aviation, and engineering machinery. Conventional reciprocating piston pump distributing flow (RPPDF) systems have the disadvantages of a loose structure and low volumetric efficiency, as well as affected positively by the operating frequency. In this paper, a novel rotating-sleeve distributing flow (RSDF) system is presented for bridging these drawbacks, as well as structurally improved to overcome the inoperable and challenging problems in oil intake and discharge found in the experiment. Moreover, the Singhal cavitation model specifically for the RSDF system and four-cam groove profiles (CGPs) is established. To find the most suitable CGP to reduce the RSDF’s cavitation, the cavitation of the RSDF system was investigated, combining with simulations by taking into account the gap among the rotating sleeve, the pump chamber, and experiments on four presented CGPs. Simulation results based on vapor volume fraction, cavitation ratio, and volumetric efficiency show that the linear profile’s cavitation is the weakest. Finally, the correctness of the simulation is verified through orthogonal experiments. This research is of great significance to the further development of the RSDF system; more important, it has great potential to promote the reform of the RPPDF method.

2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110112
Author(s):  
Yan Lou ◽  
Kewei Chen ◽  
Xiangwei Zhou ◽  
Yanfeng Feng

A novel Injection-rolling Nozzle (IRN) in an imprint system with continuous injection direct rolling (CIDR) for ultra-thin microstructure polymer guide light plates was developed to achieve uniform flow velocity and temperature at the width direction of the cavity exit. A novel IRN cavity was designed. There are eight of feature parameters of cavity were optimized by orthogonal experiments and numerical simulation. Results show that the flow velocity at the width direction of the IRN outlet can reach uniformity, which is far better than that of traditional cavity. The smallest flow velocity difference and temperature difference was 0.6 mm/s and 0.24 K, respectively. The superior performance of the IRN was verified through a CIDR experiment. Several 0.35-mm thick, 340-mm wide, and 10-m long microstructural Polymethyl Methacrylate (PMMA) guide light plates were manufactured. The average filling rates of the microgrooves with the aspect ratio 1:3 reached above 93%. The average light transmittance is 88%.


2012 ◽  
Vol 134 (11) ◽  
Author(s):  
Shu Wang

The volumetric efficiency is one of the most important aspects of system performance in the design of axial piston pumps. From the standpoint of engineering practices, the geometric complexities of the valve plate (VP) and its multiple interactions with pump dynamics pose difficult obstacles for optimization of the design. This research uses the significant concept of pressure carryover to develop the mathematical relationship between the geometry of the valve plate and the volumetric efficiency of the piston pump. For the first time, the resulting expression presents the theoretical considerations of the fluid operating conditions, the efficiency of axial piston pumps, and the valve plate designs. New terminology, such as discrepancy of pressure carryover (DPC) and carryover cross-porting (CoCp), is introduced to explain the fundamental principles. The important results derived from this study can provide clear recommendations for the definition of the geometries required to achieve an efficient design, especially for the valve plate timings. The theoretical results are validated by simulations and experiments conducted by testing multiple valve plates under various operating conditions.


2002 ◽  
Vol 11 (01) ◽  
pp. 51-55
Author(s):  
ROBERT C. CHANG ◽  
L.-C. HSU ◽  
M.-C. SUN

A novel low-power and high-speed D flip-flop is presented in this letter. The flip-flop consists of a single low-power latch, which is controlled by a positive narrow pulse. Hence, fewer transistors are used and lower power consumption is achieved. HSPICE simulation results show that power dissipation of the proposed D flip-flop has been reduced up to 76%. The operating frequency of the flip-flop is also greatly increased.


2007 ◽  
Vol 558-559 ◽  
pp. 1201-1206 ◽  
Author(s):  
Mihaela Teodorescu ◽  
Patrice Lasne ◽  
Roland E. Logé

The present work concerns the simulation of metallurgical evolutions in 3D multi-pass forming processes. In this context, the analyzed problem is twofold. One point refers to the management of the microstructure evolution during each pass or each inter-pass period and the other point concerns the management of the multi-pass aspects (different grain categories, data structure). In this framework, a model is developed and deals with both aspects. The model considers the microstructure as a composite made of a given (discretized) number of phases which have their own specific properties. The grain size distribution and the recrystallized volume fraction distribution of the different phases evolve continuously during a pass or inter-pass period. With this approach it is possible to deal with the heterogeneity of the microstructure and its evolution in multi-pass conditions. Both dynamic and static recrystallization phenomena are taken into account, with typical Avrami-type equations. The present model is implemented in the Finite Element code FORGE2005®. 3D numerical simulation results for a multi-pass process are presented.


Author(s):  
Feng Hong ◽  
Jianping Yuan ◽  
Banglun Zhou ◽  
Zhong Li

Compared to non-cavitating flow, cavitating flow is much complex owing to the numerical difficulties caused by cavity generation and collapse. In the present work, cavitating flow around a two-dimensional Clark-Y hydrofoil is studied numerically with particular emphasis on understanding the cavitation structures and the shedding dynamics. A cavitation model, coupled with the mixture multi-phase approach, and the modified shear stress transport k-ω turbulence model has been developed and implemented in this study to calculate the pressure, velocity, and vapor volume fraction of the hydrofoil. The cavitation model has been implemented in ANSYS FLUENT platform. The hydrofoil has a fixed angle of attack of α = 8° with a Reynolds number of Re = 7.5 × 105. Simulations have been carried out for various cavitation numbers ranging from non-cavitating flows to the cloud cavitation regime. In particular, we compared the lift and drag coefficients, the cavitation dynamics, and the time-averaged velocity with available experimental data. The comparisons between the numerical and experimental results show that the present numerical method is capable to predict the formation, breakup, shedding, and collapse of the sheet/cloud cavity. The periodical formation, shedding, and collapse of sheet/cloud cavity lead to substantial increase in turbulent velocity fluctuations in the cavitation regimes around the hydrofoil and in the wake flow.


Author(s):  
Yulong Song ◽  
Qinfei Sun ◽  
Shuo Yang ◽  
Qijing Xing ◽  
Ling Cheng ◽  
...  

The general mathematical model of the transcritical CO2 compressor was presented to assess the compressor efficiencies including isentropic efficiency and volumetric efficiency based on the thermodynamic theories and compressor structures. Furthermore, the prototype of the transcritical CO2 system was established and relative measurements were carried out to evaluate the precision of the simulation. Results showed that the volumetric efficiency of the compressor kept decreasing while the isentropic efficiency increased first and then kept almost constant and even declined with the increase in the pressure ratio. Besides, the indicated efficiency and volumetric efficiency declined slightly with the decrease in the suction density corresponding to the increase in suction superheating. As for the effects of compressor structures on the performances, the indicated efficiency increased sharply and then decreased gradually, while the volumetric efficiency kept declining with the increase in the cylinder diameter-to-height ratio, respectively.


Author(s):  
Aoshuang Ding ◽  
Xuesong Li

Abstract This paper analyses the flow characteristics and oil-air distributions of oil flows in a tilting-pad journal bearing under different bearing loads. This titling-pad journal bearing is working at 3000 rpm rotation speed and its minimum film thicknesses have been measured under different loads from 180 kN to 299 kN. Based on the previous researches of this bearing under 180 kN, the gaseous cavitation and low-turbulence flow exists in this bearing flow. A suitable gaseous cavitation model and the SST model with low-Re correction are used in the film flow simulations. With the rotor and pads assumed to be rigid, the dynamic mesh and motion equations are applied to simulate the motions of the rotor and the rotations of the pads. Based on the simulation results under different bearing loads, the simulated minimum film thicknesses agrees well with the measured data. It indicates that the simulation results can catch the film geometries and flows correctly. With the load increasing, the rotor moves closer to the loaded pads and the minimum film thickness decreases. Taking the effect of boundary layers into consideration, the turbulence has a negative relationship with the film thickness and decreases in the loaded area under higher bearing load. It can be verified by the simulated lower turbulent viscosity ratio distributions in the loaded pads. In the unloaded area, both the film thickness and turbulence viscosity ratio are positively related to the bearing loads. Thus, the higher bearing load may lead the flow to be more different in the loaded and unloaded area, and the turbulence in the loaded pads may transfer to laminar in the end. As for the oil-air distributions, in the unloaded pads, with the bearing load increasing, the simulated air volume fraction increases in the unloaded pads with lower pressure. It should be caused by the higher film thickness of the unloaded pads under higher loads. In sum, the flow turbulence and cavitation process changes with the bearing load. With a higher load, the cavitation becomes more in the unloaded pads and the flow changes sharper from the high-turbulence unloaded area to the low-turbulence loaded area. As the simulation results is in good accordance with the experimental data, the SST model with low-Re correction and the gaseous cavitation model are verified to be suitable for bearing film simulations under different loads.


Batteries ◽  
2019 ◽  
Vol 5 (3) ◽  
pp. 54 ◽  
Author(s):  
Yoichi Takagishi ◽  
Takumi Yamanaka ◽  
Tatsuya Yamaue

We have proposed a data-driven approach for designing the mesoscale porous structures of Li-ion battery electrodes, using three-dimensional virtual structures and machine learning techniques. Over 2000 artificial 3D structures, assuming a positive electrode composed of randomly packed spheres as the active material particles, are generated, and the charge/discharge specific resistance has been evaluated using a simplified physico-chemical model. The specific resistance from Li diffusion in the active material particles (diffusion resistance), the transfer specific resistance of Li+ in the electrolyte (electrolyte resistance), and the reaction resistance on the interface between the active material and electrolyte are simulated, based on the mass balance of Li, Ohm’s law, and the linearized Butler–Volmer equation, respectively. Using these simulation results, regression models, using an artificial neural network (ANN), have been created in order to predict the charge/discharge specific resistance from porous structure features. In this study, porosity, active material particle size and volume fraction, pressure in the compaction process, electrolyte conductivity, and binder/additives volume fraction are adopted, as features associated with controllable process parameters for manufacturing the battery electrode. As a result, the predicted electrode specific resistance by the ANN regression model is in good agreement with the simulated values. Furthermore, sensitivity analyses and an optimization of the process parameters have been carried out. Although the proposed approach is based only on the simulation results, it could serve as a reference for the determination of process parameters in battery electrode manufacturing.


Processes ◽  
2020 ◽  
Vol 8 (12) ◽  
pp. 1664
Author(s):  
Haocen Hong ◽  
Chunxiao Zhao ◽  
Bin Zhang ◽  
Dapeng Bai ◽  
Huayong Yang

The triangular damping groove on the valve plate can effectively reduce the discharge flow ripple of an axial piston pump, which structural parameters will directly affect the pump’s dynamic characteristics. Herein, a multi-parameter data-based structure optimizing method of the triangular damping groove is investigated using numerical models and simulation results. The mathematical models of a nine-piston pump are proposed and developed by MATLAB/Simulink, and the simulation results are verified by experimental results. Then, the effects of width angle and depth angle on discharge flow are analyzed. Based on the analysis of groove parameters, an optimizing index, which considering the time domain characteristics of discharge flow, is proposed. As results show, comparing with the initial specific groove structure, the amplitude of flow ripple is reduced from 14.6% to 9.8% with the optimized structure. The results demonstrate that the outlet flow ripple can be significantly reduced by the optimized structure, and the proposed multi-parameter optimizing method can play a guiding significance in the design of low-ripple axial piston pumps.


2020 ◽  
Vol 21 (5) ◽  
pp. 504
Author(s):  
Qiang Li ◽  
Wei Li ◽  
Jian Zhang ◽  
Dezhi Ming ◽  
Weiwei Xu ◽  
...  

Hydraulic cavitation, as an important and complex hydrodynamic phenomenon, has long drawn attention. In this paper, the ZGB (Zwart-Gerber-Belamri) cavitation model is improved and the effect of NCG (noncondensable gas) on cavitation in water is studied by numerical simulation. The influence of NCG on the cavity length, the temperature of the cavities and the mixed viscosity of the cavities is investigated through the improved ZGB cavitation model. In addition, experiments on hydrodynamic cavitation produced by a Venturi tube are used to validate the improved ZGB cavitation model. The results show that NCG not only shortens the length of the cavity but also reduces the volume fraction of the vapor. The existence of NCG decreases the viscosity in the cavity of the Venturi tube but increases the viscosity at the sidewall of the tube. In addition, the temperature in the cavities increases with increasing NCG. Regardless of whether air is injected, the volume fraction of the vapor in the cavities increases first and then decreases with increasing temperature. However, the transition temperature decreases somewhat after injecting air. Therefore, the influence of NCG on hydraulic cavitation is significant, and the role of NCG should be considered in industry.


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