scholarly journals Influence of the Preformed Coil Design on the Thermal Behavior of Electric Traction Machines

Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 959
Author(s):  
Benedikt Groschup ◽  
Florian Pauli ◽  
Kay Hameyer

Preformed coils are used in electrical machines to improve the copper slot fill factor. A higher utilization of the machine can be realized. The improvement is a result of both, low copper losses due to the increased slot fill factor and an improved heat transition out of the slot. In this study, the influence of these two aspects on the operational improvement of the machine is studied. Detailed simulation models allow a separation of the two effects. A preform wound winding in comparison to a round wire winding is studied. Full machine prototypes as well as motorettes of the two designs are built up. Thermal finite element models of the stator slot are developed and parameterized with the help of motorette microsections. The resulting thermal lumped parameter model is enlarged to represent the entire electric machine. Electromagnetic finite element models for loss calculation and the thermal lumped parameter models are parameterized using test bench measurements. The developed models show very good agreement in comparison to the test bench evaluation. The study indicates that both, the improvements in the heat transition path and the advantages of the reduced losses in the slot contribute to the improved operational range in dependency of the studied operational point.

Author(s):  
Robert G. Parker ◽  
Vijaya Kumar Ambarisha

Vibration induced gear noise and dynamic loads remain key concerns in many transmission applications that use planetary gears. Tooth separations at large vibrations introduce nonlinearity in geared systems. The present work examines the complex, nonlinear dynamic behavior of spur planetary gears using two models: (i) a lumped-parameter model, and (ii) a finite element model. The two-dimensional lumped-parameter model represents the gears as lumped inertias, the gear meshes as nonlinear springs with tooth contact loss and periodically varying stiffness due to changing tooth contact conditions, and the supports as linear springs. The two-dimensional finite element model is developed from a unique finite elementcontact analysis solver specialized for gear dynamics. Mesh stiffness variation excitation, corner contact, and gear tooth contact loss are all intrinsically considered in the finite element analysis. The dynamics of planetary gears show a rich spectrum of nonlinear phenomena. Nonlinear jumps, chaotic motions, and period-doubling bifurcations occur when the mesh frequency or any of its higher harmonics are near a natural frequency of the system. Responses from the dynamic analysis using analytical and finite element models are successfully compared qualitatively and quantitatively. These comparisons validate the effectiveness of the lumped-parameter model to simulate the dynamics of planetary gears. Mesh phasing rules to suppress rotational and translational vibrations in planetary gears are valid even when nonlinearity from tooth contact loss occurs. These mesh phasing conclusions, however, are not valid in the chaotic and period-doubling regions.


2011 ◽  
Vol 18 (6) ◽  
pp. 839-855
Author(s):  
Gang Wang ◽  
Norman Wereley

An analysis of fly fishing rod casting dynamics was developed comprising of a nonlinear finite element representation of the composite fly rod and a lumped parameter model for the fly line. A nonlinear finite element model was used to analyze the transient response of the fly rod, in which fly rod responses were simulated for a forward casting stroke. The lumped parameter method was used to discretize the fly line system. Fly line motions were simulated during a cast based on fly rod tip response, which was used as the initial boundary condition for the fly line. Fly line loop generation, propagation, and line turn-over were simulated numerically. Flexible rod results were compared to the rigid rod case, in which the fly tip path was prescribed by a given fly rod butt input. Our numerical results strongly suggest that nonlinear flexibility effects on the fly rod must be included in order to accurately simulate casting dynamics and associated fly line motion.


2020 ◽  
Vol 1 (1) ◽  
Author(s):  
Amir Hosein Zamanian ◽  
David Y. Son ◽  
Paul S. Krueger ◽  
Edmond Richer

Abstract In this paper, we established an analytical model that avoids extensive numerical computation for the analysis of a hydraulically amplified dielectric elastomer actuator. This actuator comprises a thin elastomer shell filled with an incompressible dielectric fluid coupled with a pair of electrodes placed in the central area. Application of high voltage on the electrodes inflates the actuator due to the induced Maxwell stress that pressurizes the incompressible dielectric fluid. The lumped parameter model predicts the stable functional region and the snap-through instability in the actuator. The model was compared with multi-physics finite element models that considered both linear elastic and nonlinear Mooney–Rivlin materials. The proposed model showed good agreement in the estimation of the actuation strain and the hydrostatic pressure as a function of voltage when compared to the finite element results. The average error in the axial and radial actuation using the proposed analytical model and nonlinear finite element method models was 1.62% and 3.42%, respectively. This shows the model strength in the estimation of the actuator states and the critical voltage to avoid snap-through instability, required in applications such as control algorithms.


Author(s):  
Francesco Bucchi ◽  
Paola Forte ◽  
Francesco Frendo

Magnetorheological fluids are smart materials responsive to magnetic field, widely applied in dampers and shock absorbers but also in clutches and brakes. The magnetorheological fluid gap shape is a very important topic in the design of clutches, since it directly influences the transmissible torque and the power loss. In this paper, an approach to magnetorheological fluid clutch design based on optimization is proposed and tested on four different layouts. Starting from a given available volume, two magnetorheological fluid gap shapes, namely single cylinder and multi-disc, and two coils positions, i.e. internal or external, were considered. A lumped parameter model was developed to analytically compute the magnetic flux along the clutch magnetic circuit and to calculate the transmissible torque of the clutch. The optimal geometry of the clutch for maximum transmissible torque, in terms of number and dimensions of the coil sectors, was determined for each shape and coil configuration and the results were validated by finite element models.


2019 ◽  
Vol 9 (10) ◽  
pp. 2112 ◽  
Author(s):  
Liwei Shi ◽  
Junhao An ◽  
Wenchao Zhang

To present the characteristics of pole number and pole shape of the core, the five-phase wound-field doubly salient generators (WFDSGs) with symmetric phase inductance are studied and optimised in this paper, considering the split ratio, slot fill factor and core fringing effect. Based on the principle and structure of the five-phase WFDSGs, the winding induced electro-motive force under different number of poles is theoretically analysed. The constraints for parameter optimisation design including slot fill factor, split ratio and magnetic density characteristic are given. The finite element models of 30/24-pole and 20/16-pole WFDSG are established, and the comparative simulation analysis is carried out. It is pointed out that when the inner and outer diameters of the stator and rotor, the axial length and the maximum magnetic density are constant, the induction electromotive forces of the WFDSGs with different pole numbers and same phase coil number are same. Considering the pole fringing effect, the rotor pole equivalent width is the sum of the rotor pole actual width and 4 times of the air gap. The comparison experiments between the 30/24-pole and 20/16-pole WFDSGs were carried out, which verified the correctness of the theoretical analysis and finite element analysis (FEA).


Author(s):  
Jianhong Wang ◽  
Jian Wang ◽  
Teik C Lim

The elasticity and geometrical errors of precision elements are one of the major factors affecting vibration responses in geared transmission systems. In this study, the influences of assembly error and bearing elasticity on the spur gear dynamic behavior are analyzed. A lumped parameter model for spur gear pair is formulated by representing the bearing elasticity with infinitesimal spring elements and tooth stiffness time function as rectangular waveform. The nonuniform tooth contact load is also considered. The severity of assembly error is assumed to be sufficiently small such that no partial loss of tooth contact occurs. A harmonic balance method is applied to the resultant second-order partial differential equation governing the gear pair dynamic behavior. The variations of dynamic transmission error and tooth contact load with respect to mesh frequency for a set of bearing stiffness are analyzed. The influences of bearing stiffness on the dynamic transmission error are also evaluated. The variation of actual cross angle, an indicator on the tooth meshing state, is examined with respect to nominal cross angle and bearing stiffness. The analysis shows that the presence of bearing elasticity and assembly error can degenerate tooth contact significantly, and hence the appropriate specifications of bearing and mesh stiffness are critical at gearbox design stage. The analysis demonstrates that the proposed lumped parameter model can provide detailed contact information like finite element model, but it avoids finite element model’s prohibitive computation burden and can be completed easily and be computed quickly.


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