scholarly journals Numerical and Physical Simulation of Heat Transfer Enhancement Using Oval Dimple Vortex Generators—Review and Recommendations

Energies ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 5243
Author(s):  
Alexander Mironov ◽  
Sergey Isaev ◽  
Artem Skrypnik ◽  
Igor Popov

Vortex generation and flow disruption in heat exchanger passages by means of surface modification is a widely used passive heat transfer augmentation technique. The present paper contains the results of numerical and experimental studies of the hydraulic resistance and heat transfer in the rectangle duct with oval-trench- and oval-arc-shaped dimples applied to the heat transfer surface. For the turbulent flow in the duct (Pr = 0.71, Red = 3200–9 × 104—for heat transfer determination and Red = 500–104—for the friction factor measurements), rational geometrical parameters of the oval-trench dimple were determined: relative elongation of dimple l/b = 5.57–6.78 and relative depth l/b = 5.57–6.78, while the value of the attack angle to the mean flow was fixed φ = (45–60)°. The comparison of the experimental and numerical modeling for the flow in the narrow duct over the surface with a single- and multi-row dimple arrangement has revealed a good agreement. It was found that the average heat transfer coefficient magnitudes in such ducts could be increased 1.5–2.5 times by means of single and multi-row dimple application on the heat transfer surface. The heat transfer augmentation for the surfaces with the oval-arched dimples was found to be 10% greater than the one for the oval-trench dimples. The corresponding friction factor augmentation was found to be 125–300% in comparison to the smooth surface duct. The obtained experimental data were used for the data generalization. Derived generalized equation allows for predicting the friction factor and heat transfer coefficient values for the flow over the single-row oval-trench simple arrangement. The maximal deviation of the experimental data from the proposed equations was found to be 20%. The application of the artificial neural networks for predicting the hydraulic resistance and heat transfer augmentation in such ducts was presented.

Author(s):  
Ahmet Selim Dalkiliç ◽  
Ali Celen ◽  
Mohamed M. Awad ◽  
Somchai Wongwises

Heat exchangers using in-tube condensation have great significance in the refrigeration, automotive and process industries. Effective heat exchangers have been rapidly developed due to the demand for more compact systems, higher energy efficiency, lower material costs and other economic incentives. Enhanced surfaces, displaced enhancement devices, swirl-flow devices and surface tension devices improve the heat transfer coefficients in these heat exchangers. This study is a critical review on the determination of the condensation heat transfer coefficient of pure refrigerants flowing in vertical and horizontal tubes. The authors’ previous publications on this issue, including the experimental, theoretical and numerical analyses are summarized here. The lengths of the vertical and horizontal test sections varied between 0.5 m and 4 m countercurrent flow double-tube heat exchangers with refrigerant flowing in the inner tube and cooling water flowing in the annulus. The measured data are compared to theoretical and numerical predictions based on the solution of the artificial intelligence methods and CFD analyses for the condensation process in the smooth and enhanced tubes. The theoretical solutions are related to the design of double tube heat exchangers in refrigeration, air conditioning and heat pump applications. Detailed information on the in-tube condensation studies of heat transfer coefficient in the literature is given. A genetic algorithm (GA), various artificial neural network models (ANN) such as multilayer perceptron (MLP), radial basis networks (RBFN), generalized regression neural network (GRNN), and adaptive neuro-fuzzy inference system (ANFIS), and various optimization techniques such as unconstrained nonlinear minimization algorithm-Nelder-Mead method (NM), non-linear least squares error method (NLS), and Ansys CFD program are used in the numerical solutions. It is shown that the convective heat transfer coefficient of laminar and turbulent condensing film flows can be predicted by means of theoretical and numerical analyses reasonably well if there is a sufficient amount of reliable experimental data. Regression analysis gave convincing correlations, and the most suitable coefficients of the proposed correlations are depicted as compatible with the large number of experimental data by means of the computational numerical methods.


2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


2021 ◽  
Vol 68 (1) ◽  
Author(s):  
R. Vidhya ◽  
T. Balakrishnan ◽  
B. Suresh Kumar

AbstractNanofluids are emerging two-phase thermal fluids that play a vital part in heat exchangers owing to its heat transfer features. Ceramic nanoparticles aluminium oxide (Al2O3) and silicon dioxide (SiO2) were produced by the sol-gel technique. Characterizations have been done through powder X-ray diffraction spectrum and scanning electron microscopy analysis. Subsequently, few volume concentrations (0.0125–0.1%) of hybrid Al2O3–SiO2 nanofluids were formulated via dispersing both ceramic nanoparticles considered at 50:50 ratio into base fluid combination of 60% distilled water (W) with 40% ethylene glycol (EG) using an ultrasonic-assisted two-step method. Thermal resistance besides heat transfer coefficient have been examined with cylindrical mesh heat pipe reveals that the rise of power input decreases the thermal resistance and inversely increases heat transfer coefficient about 5.54% and 43.16% respectively. Response surface methodology (RSM) has been employed for the investigation of heat pipe experimental data. The significant factors on the various convective heat transfer mechanisms have been identified using the analysis of variance (ANOVA) tool. Finally, the empirical models were developed to forecast the heat transfer mechanisms by regression analysis and validated with experimental data which exposed the models have the best agreement with experimental results.


2020 ◽  
pp. 238-238
Author(s):  
Adel Bouali ◽  
Salah Hanini ◽  
Brahim Mohammedi ◽  
Mouloud Boumahdi

The flow and heat transfer characteristics in a nuclear power plant in the event of a serious accident are simulated by boiling water in an inclined rectangular channel. In this study an artificial neural network model was developed with the aim of predicting heat transfer coefficient (HTC) for flow boiling of water in inclined channel, the network was designed and trained by means of 520 experimental data points that were selected from within the literature. orientation ,mass flux, quality and heat flow which were employed to serve as variables of input of multiple layer perceptron (MLP) neural network, whereas the analogous HTC was selected to be its output. Via the method of trial-and-error, MLP network with 30 neurons in the hidden layer was attained as optimal ANN structure. The fact that is was enabled to predict accurately the HTC. For the training set, the mean relative absolute error (MRAE) is about 0.68 % and the correlation coefficient (R) is about 0.9997. As for the testing and validation set they are respectively about 0.60 % and 0.9998 and about 0.79 % and 0.9996. The comparison of the developed ANN model with experimental data and empirical correlations in vertical channel under the low flow rate and low quality shows a good agreement.


Coatings ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 694 ◽  
Author(s):  
Jacek Sawicki ◽  
Krzysztof Krupanek ◽  
Wojciech Stachurski ◽  
Victoria Buzalski

Low-pressure carburizing followed by high-pressure quenching in single-piece flow technology has shown good results in avoiding distortions. For better control of specimen quality in these processes, developing numerical simulations can be beneficial. However, there is no commercial software able to simulate distortion formation during gas quenching that considers the complex fluid flow field and heat transfer coefficient as a function of space and time. For this reason, this paper proposes an algorithm scheme that aims for more refined results. Based on the physical phenomena involved, a numerical scheme was divided into five modules: diffusion module, fluid module, thermal module, phase transformation module, and mechanical module. In order to validate the simulation, the results were compared with the experimental data. The outcomes showed that the average difference between the numerical and experimental data for distortions was 1.7% for the outer diameter and 12% for the inner diameter of the steel element. Numerical simulation also showed the differences between deformations in the inner and outer diameters as they appear in the experimental data. Therefore, a numerical model capable of simulating distortions in the steel elements during high-pressure gas quenching after low-pressure carburizing using a single-piece flow technology was obtained, whereupon the complex fluid flow and variation of the heat transfer coefficient was considered.


Author(s):  
Hugo D. Pasinato ◽  
Zan Liu ◽  
Ramendra P. Roy ◽  
W. Jeffrey Howe ◽  
Kyle D. Squires

Numerical simulations and laboratory measurements are performed to study the flow field and heat transfer in a linear cascade of turbine vanes. The vanes are scaled-up versions of a turbine engine inlet vane but simplified in that they are untwisted and follow the mid-span airfoil shape of the engine vane. The hub endwall is axially profiled while the tip endwall is flat. The hub endwall comprises the focus of the heat transfer investigation. Configurations are considered with and without air injection through three discrete angled (25 degrees to the main flow direction) slots upstream of each vane. The freestream turbulence intensity at the vane cascade inlet plane is 11 (± 2) percent, as measured by a single hot-wire placed perpendicular to the mean flow. The transient thermochromic liquid crystal technique is used to measure the convective heat transfer coefficient at the hub endwall for the baseline case (without air injection through the slots), and the heat transfer coefficient and cooling effectiveness at the same endwall for the cases with air injection at two blowing ratios. Miniature Kiel probes are used to measure the distribution of total pressure upstream of, within, and downstream of one vane passage. Numerical simulations are performed of the incompressible flow using unstructured grids. Hybrid meshes comprised of prisms near solid surfaces and tetrahedra away from the wall are used to resolve the solutions, with mesh refinement up to approximately 2 million cells. For all calculations, the first grid point is within one viscous unit of solid surfaces. A Boussinesq approximation is invoked to model the turbulent Reynolds stresses, with the turbulent eddy viscosity obtained from the Spalart-Allmaras one-equation model. The turbulent heat flux is modeled via Reynolds analogy and a constant turbulent Prandtl number of 0.9. The simulations show that endwall axial profiling results in flow reversal upstream of the vane, an effect that lowers the Stanton number for the baseline flow near the vane leading edge compared to our previous work in a flat-endwall geometry. Predictions of the total pressure loss coefficient show that the peak levels are higher than those measured.


Author(s):  
Aditya Kuchibhotla ◽  
Debjyoti Banerjee

Stable homogeneous colloidal suspensions of nanoparticles in a liquid solvents are termed as nanofluids. In this review the results for the forced convection heat transfer of nanofluids are gleaned from the literature reports. This study attempts to evaluate the experimental data in the literature for the efficacy of employing nanofluids as heat transfer fluids (HTF) and for Thermal Energy Storage (TES). The efficacy of nanofluids for improving the performance of compact heat exchangers were also explored. In addition to thermal conductivity and specific heat capacity the rheological behavior of nanofluids also play a significant role for various applications. The material properties of nanofluids are highly sensitive to small variations in synthesis protocols. Hence the scope of this review encompassed various sub-topics including: synthesis protocols for nanofluids, materials characterization, thermo-physical properties (thermal conductivity, viscosity, specific heat capacity), pressure drop and heat transfer coefficients under forced convection conditions. The measured values of heat transfer coefficient of the nanofluids varies with testing configuration i.e. flow regime, boundary condition and geometry. Furthermore, a review of the reported results on the effects of particle concentration, size, temperature is presented in this study. A brief discussion on the pros and cons of various models in the literature is also performed — especially pertaining to the reports on the anomalous enhancement in heat transfer coefficient of nanofluids. Furthermore, the experimental data in the literature indicate that the enhancement observed in heat transfer coefficient is incongruous compared to the level of thermal conductivity enhancement obtained in these studies. Plausible explanations for this incongruous behavior is explored in this review. A brief discussion on the applicability of conventional single phase convection correlations based on Newtonian rheological models for predicting the heat transfer characteristics of the nanofluids is also explored in this review (especially considering that nanofluids often display non-Newtonian rheology). Validity of various correlations reported in the literature that were developed from experiments, is also explored in this review. These comparisons were performed as a function of various parameters, such as, for the same mass flow rate, Reynolds number, mass averaged velocity and pumping power.


1980 ◽  
Vol 102 (1) ◽  
pp. 132-137 ◽  
Author(s):  
L. W. Florschuetz ◽  
R. A. Berry ◽  
D. E. Metzger

Heat transfer characteristics were measured for inline and staggered arrays of circular jets impinging on a surface parallel to the jet orifice plate. The impinging flow was constrained to exit in a single direction along the channel formed by the jet plate and the heat transfer surface. In this configuration the air discharged from upstream transverse rows of jet holes imposes a crossflow of increasing magnitude on the succeeding downstream jet rows. Streamwise heat transfer coefficient profiles were determined for a streamwise resolution of one-third the streamwise hole spacing, utilizing a specially constructed test surface. These profiles are characterized by significant periodic variations. The downstream amplitudes are diminished by the increasing crossflow magnitude, but can persist for at least ten rows of holes. Results were obtained for streamwise hole spacings of 5, 10, and 15 hole diameters; transverse hole spacings of 4, 6, and 8 diameters; and channel heights of 1, 2, and 3 diameters. The number of transverse hole rows was fixed at ten for all configurations. The characteristics of the periodic variations are presented and discussed as a function of the geometric parameters, including the effect of hole pattern.


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