scholarly journals Assessment of Methods for Performance Comparison of Pure and Zeotropic Working Fluids for Organic Rankine Cycle Power Systems

Energies ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1783 ◽  
Author(s):  
Jesper Graa Andreasen ◽  
Martin Ryhl Kærn ◽  
Fredrik Haglind
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Power Systems ◽  
Temperature Difference ◽  
Power Output ◽  
Heat Exchangers ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluids ◽  
Net Power Output

In this paper, we present an assessment of methods for estimating and comparing the thermodynamic performance of working fluids for organic Rankine cycle power systems. The analysis focused on how the estimated net power outputs of zeotropic mixtures compared to pure fluids are affected by the method used for specifying the performance of the heat exchangers. Four different methods were included in the assessment, which assumed that the organic Rankine cycle systems were characterized by the same values of: (1) the minimum pinch point temperature difference of the heat exchangers; (2) the mean temperature difference of the heat exchangers; (3) the heat exchanger thermal capacity ( U ¯ A ); or (4) the heat exchanger surface area for all the considered working fluids. The second and third methods took into account the temperature difference throughout the heat transfer process, and provided the insight that the advantages of mixtures are more pronounced when large heat exchangers are economically feasible to use. The first method was incapable of this, and deemed to result in optimistic estimations of the benefits of using zeotropic mixtures, while the second and third method were deemed to result in conservative estimations. The fourth method provided the additional benefit of accounting for the degradation of heat transfer performance of zeotropic mixtures. In a net power output based performance ranking of 30 working fluids, the first method estimates that the increase in the net power output of zeotropic mixtures compared to their best pure fluid components is up to 13.6%. On the other hand, the third method estimates that the increase in net power output is only up to 2.56% for zeotropic mixtures compared to their best pure fluid components.

scholarly journals OTEC Maximum Net Power Output Using Carnot Cycle and Application to Simplify Heat Exchanger Selection

Entropy ◽  
2019 ◽  
Vol 21 (12) ◽  
pp. 1143 ◽  
Author(s):  
Kevin Fontaine ◽  
Takeshi Yasunaga ◽  
Yasuyuki Ikegami
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Power Output ◽  
Heat Exchangers ◽  
Power Plants ◽  
Seawater Temperature ◽  
Carnot Cycle ◽  
Ocean Thermal Energy ◽  
Net Power Output

Ocean thermal energy conversion (OTEC) uses the natural thermal gradient in the sea. It has been investigated to make it competitive with conventional power plants, as it has huge potential and can produce energy steadily throughout the year. This has been done mostly by focusing on improving cycle performances or central elements of OTEC, such as heat exchangers. It is difficult to choose a suitable heat exchanger for OTEC with the separate evaluations of the heat transfer coefficient and pressure drop that are usually found in the literature. Accordingly, this paper presents a method to evaluate heat exchangers for OTEC. On the basis of finite-time thermodynamics, the maximum net power output for different heat exchangers using both heat transfer performance and pressure drop was assessed and compared. This method was successfully applied to three heat exchangers. The most suitable heat exchanger was found to lead to a maximum net power output 158% higher than the output of the least suitable heat exchanger. For a difference of 3.7% in the net power output, a difference of 22% in the Reynolds numbers was found. Therefore, those numbers also play a significant role in the choice of heat exchangers as they affect the pumping power required for seawater flowing. A sensitivity analysis showed that seawater temperature does not affect the choice of heat exchangers, even though the net power output was found to decrease by up to 10% with every temperature difference drop of 1 °C.

scholarly journals Modelling of Polymeric Shell and Tube Heat Exchangers for Low-Medium Temperature Geothermal Applications

Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2737
Author(s):  
Francesca Ceglia ◽  
Adriano Macaluso ◽  
Elisa Marrasso ◽  
Maurizio Sasso ◽  
Laura Vanoli
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Power Plants ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Heat Transfer Area ◽  
Geothermal Fluid ◽  
Shell And Tube

Improvements in using geothermal sources can be attained through the installation of power plants taking advantage of low and medium enthalpy available in poorly exploited geothermal sites. Geothermal fluids at medium and low temperature could be considered to feed binary cycle power plants using organic fluids for electricity “production” or in cogeneration configuration. The improvement in the use of geothermal aquifers at low-medium enthalpy in small deep sites favours the reduction of drilling well costs, and in addition, it allows the exploitation of local resources in the energy districts. The heat exchanger evaporator enables the thermal heat exchange between the working fluid (which is commonly an organic fluid for an Organic Rankine Cycle) and the geothermal fluid (supplied by the aquifer). Thus, it has to be realised taking into account the thermodynamic proprieties and chemical composition of the geothermal field. The geothermal fluid is typically very aggressive, and it leads to the corrosion of steel traditionally used in the heat exchangers. This paper analyses the possibility of using plastic material in the constructions of the evaporator installed in an Organic Rankine Cycle plant in order to overcome the problems of corrosion and the increase of heat exchanger thermal resistance due to the fouling effect. A comparison among heat exchangers made of commonly used materials, such as carbon, steel, and titanium, with alternative polymeric materials has been carried out. This analysis has been built in a mathematical approach using the correlation referred to in the literature about heat transfer in single-phase and two-phase fluids in a tube and/or in the shell side. The outcomes provide the heat transfer area for the shell and tube heat exchanger with a fixed thermal power size. The results have demonstrated that the plastic evaporator shows an increase of 47.0% of the heat transfer area but an economic installation cost saving of 48.0% over the titanium evaporator.

Organic Rankine Cycle Optimization With Explicit Designs of Evaporator and Radial Inflow Turbine

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Hasan Eren Bekiloğlu ◽  
Hasan Bedir ◽  
Günay Anlaş
Keyword(s):  
Power Output ◽  
Pressure Ratio ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Working Fluids ◽  
Source Temperature ◽  
Order Preference ◽  
Radial Inflow Turbine ◽  
Net Power Output

Abstract Although there are studies on optimizing organic Rankine cycles (ORCs) through individual components, in this study, for the first time, both evaporator and turbine designs are included in a multiobjective optimization. Twenty-eight working fluids are used to find optimum cycle parameters for three source temperatures (90, 120, and 150 °C). A mean-line radial inflow turbine model is used. Nondominated Sorting Genetic Algorithm II is utilized to minimize total evaporator area per net power output and maximize performance factor simultaneously. The technique for Order Preference by Similarity to Ideal Situation (TOPSIS) procedure is followed to obtain ideal solutions. A group of working fluids with highest net power output is determined for each heat source temperature. Optimized geometric parameters of the evaporator vary in a narrow range independent of the working fluid and the source temperature, but evaporator PPTD and degree of superheating depend on the working fluid. The specific speed, the pressure ratio through the turbine, and the nozzle inlet-to-outlet radius ratio do not change significantly with cycle conditions.

Waste Heat Recovery in a Cruise Vessel in the Baltic Sea by Using an Organic Rankine Cycle: A Case Study

2015 ◽  
Author(s):  
Fredrik Ahlgren ◽  
Maria E. Mondejar ◽  
Magnus Genrup ◽  
Marcus Thern
Keyword(s):  
Power Output ◽  
Heat Recovery ◽  
Waste Heat Recovery ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Maritime Transportation ◽  
Working Fluid ◽  
Net Power Output

Maritime transportation is a significant contributor to SOx, NOx and particle matter emissions, even though it has a quite low CO2 impact. New regulations are being enforced in special areas that limit the amount of emissions from the ships. This fact, together with the high fuel prices, is driving the marine industry towards the improvement of the energy efficiency of current ship engines and the reduction of their energy demand. Although more sophisticated and complex engine designs can improve significantly the efficiency of the energy systems in ships, waste heat recovery arises as the most influent technique for the reduction of the energy consumption. In this sense, it is estimated that around 50% of the total energy from the fuel consumed in a ship is wasted and rejected in fluid and exhaust gas streams. The primary heat sources for waste heat recovery are the engine exhaust and the engine coolant. In this work, we present a study on the integration of an organic Rankine cycle (ORC) in an existing ship, for the recovery of the main and auxiliary engines exhaust heat. Experimental data from the operating conditions of the engines on the M/S Birka Stockholm cruise ship were logged during a port-to-port cruise from Stockholm to Mariehamn over a period of time close to one month. The ship has four main engines Wärtsilä 5850 kW for propulsion, and four auxiliary engines 2760 kW used for electrical consumers. A number of six load conditions were identified depending on the vessel speed. The speed range from 12–14 knots was considered as the design condition, as it was present during more than 34% of the time. In this study, the average values of the engines exhaust temperatures and mass flow rates, for each load case, were used as inputs for a model of an ORC. The main parameters of the ORC, including working fluid and turbine configuration, were optimized based on the criteria of maximum net power output and compactness of the installation components. Results from the study showed that an ORC with internal regeneration using benzene would yield the greatest average net power output over the operating time. For this situation, the power production of the ORC would represent about 22% of the total electricity consumption on board. These data confirmed the ORC as a feasible and promising technology for the reduction of fuel consumption and CO2 emissions of existing ships.

Analysis of Heat Exchanger Concepts for Use As Gas Turbine Intercoolers

2001 ◽  
Author(s):  
Arash Saidi ◽  
Daniel Eriksson ◽  
Bengt Sundén
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Gas Turbine ◽  
Power Output ◽  
Heat Exchangers ◽  
Advantages And Disadvantages ◽  
Volume Weight ◽  
Different Types ◽  
Core Volume

Abstract This paper presents a discussion and comparison of some heat exchanger types readily applicable to use as intercoolers in gas turbine systems. The present study concerns a heat duty of the intercooler for a gas turbine of around 17 MW power output. Four different types of air-water heat exchangers are considered. This selection is motivated because of the practical aspects of the problem. Each configuration is discussed and explained, regarding advantages and disadvantages. The available literature on the pressure drop and heat transfer correlations is used to determine the thermal-hydraulic performance of the various heat exchangers. Then a comparison of the intercooler core volume, weight, pressure drop is presented.

Thermodynamic analysis of a wall mounted gas boiler with an organic Rankine cycle and hydrogen production unit

2017 ◽  
Vol 28 (7) ◽  
pp. 725-743 ◽  
Author(s):  
Anahita Moharamian ◽  
Saeed Soltani ◽  
Faramarz Ranjbar ◽  
Mortaza Yari ◽  
Marc A Rosen
Keyword(s):  
Hydrogen Production ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Inlet Pressure ◽  
Pinch Point ◽  
Working Fluids ◽  
Turbine Inlet ◽  
Energy And Exergy ◽  
Cogeneration System ◽  
Net Power Output

A novel cogeneration system based on a wall mounted gas boiler and an organic Rankine cycle with a hydrogen production unit is proposed and assessed based on energy and exergy analyses. The system is proposed in order to have cogenerational functionality and assessed for the first time. A theoretical research approach is used. The results indicate that the most appropriate organic working fluids for the organic Rankine cycle are HFE700 and isopentane. Utilizing these working fluids increases the energy efficiency of the integrated wall mounted gas boiler and organic Rankine cycle system by about 1% and the organic Rankine cycle net power output about 0.238 kW compared to when the systems are separate. Furthermore, increasing the turbine inlet pressure causes the net power output, the organic Rankine cycle energy and exergy efficiencies, and the cogeneration system exergy efficiency to rise. The organic Rankine cycle turbine inlet pressure has a negligible effect on the organic Rankine cycle mass flow rate. Increasing the pinch point temperature decreases the organic Rankine cycle turbine net output power. Finally, increasing the turbine inlet pressure causes the hydrogen production rate to increase; the highest and lowest hydrogen production rates are observed for the working fluids for HFE7000 and isobutane, respectively. Increasing the pinch point temperature decreases the hydrogen production rate. In the cogeneration system, the highest exergy destruction rate is exhibited by the wall mounted gas boiler, followed by the organic Rankine cycle evaporator, the organic Rankine cycle turbine, the organic Rankine cycle condenser, the proton exchange membrane electrolyzer, and the organic Rankine cycle pump, respectively.

Optimization of Cycle and Expander Design of an Organic Rankine Cycle Unit Using Multi-Component Working Fluids

2016 ◽  
Author(s):  
Andrea Meroni ◽  
Jesper Graa Andreasen ◽  
Leonardo Pierobon ◽  
Fredrik Haglind
Keyword(s):  
Low Temperature ◽  
Power Systems ◽  
Waste Heat ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Fluid Temperature ◽  
Heat Sources ◽  
Working Fluids ◽  
Turbine Performance ◽  
Temperature Heat

Organic Rankine cycle (ORC) power systems represent attractive solutions for power conversion from low temperature heat sources, and the use of these power systems is gaining increasing attention in the marine industry. This paper proposes the combined optimal design of cycle and expander for an organic Rankine cycle unit utilizing waste heat from low temperature heat sources. The study addresses a case where the minimum temperature of the heat source is constrained and a case where no constraint is imposed. The former case is the waste heat recovery from jacket cooling water of a marine diesel engine onboard a large ship, and the latter is representative of a low-temperature geothermal, solar or waste heat recovery application. Multi-component working fluids are investigated, as they allow improving the match between the temperature profiles in the heat exchangers and, consequently, reducing the irreversibility in the ORC system. This work considers mixtures of R245fa/pentane and propane/isobutane. The use of multi-component working fluids typically results in increased heat transfer areas and different expander designs compared to pure fluids. In order to properly account for turbine performance and design constraints in the cycle calculation, the thermodynamic cycle and the turbine are optimized simultaneously in the molar composition range of each mixture. Such novel optimization approach enables one to identify to which extent the cycle or the turbine behaviour influences the selection of the optimal solution. It also enables one to find the composition for which an optimal compromise between cycle and turbine performance is achieved. The optimal ORC unit employs pure R245fa and provides approximately 200 kW when the minimum hot fluid temperature is constrained. Conversely, the mixture R245fa/pentane (0.5/0.5) is selected and provides approximately 444 kW when the hot fluid temperature is not constrained to a lower value. In both cases, a compact and efficient turbine can be manufactured.

Preliminary Design of the ORCHID: A Facility for Studying Non-Ideal Compressible Fluid Dynamics and Testing ORC Expanders

2016 ◽  
Author(s):  
Adam Joseph Head ◽  
Carlo De Servi ◽  
Emiliano Casati ◽  
Matteo Pini ◽  
Piero Colonna
Keyword(s):  
Power Systems ◽  
Power Output ◽  
Fluid Dynamic ◽  
Supersonic Nozzle ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Operating Conditions ◽  
Performance Estimation ◽  
Preliminary Design ◽  
Integrated Device

Organic Rankine Cycle (ORC) power systems are receiving increased recognition for the conversion of thermal energy when the source potential and/or its temperature are comparatively low. Mini-ORC units in the power output range of 3–50 kWe are actively studied for applications involving heat recovery from automotive engines and the exploitation of solar energy. Efficient expanders are the enabling components of such systems, and all the related developments are at the early research stage. Notably, no experimental gasdynamic data are available in the open literature concerning the fluids and flow conditions of interest for mini-ORC expanders. Therefore, all the performance estimation and the fluid dynamic design methodologies adopted in the field rely on non-validated tools. In order to bridge this gap, a new experimental facility capable of continuous operation is being designed and built at Delft University of Technology, the Netherlands. The Organic Rankine Cycle Hybrid Integrated Device (ORCHID) is a research facility resembling a state-of-the-art high-temperature ORC system. It is flexible enough to treat different working fluids and operating conditions with the added benefit of two interchangeable Test Sections (TS’s). The first TS is a supersonic nozzle with optical access whose purpose is to perform gas dynamic experiments on dense organic flows in order to validate numerical codes. The second TS is a test-bench for mini-ORC expanders of any configuration up to a power output of 100 kWe. This paper presents the preliminary design of the ORCHID setup, discussing how the required operational flexibility was attained. The envisaged experiments of the two TS’s are also described.

Sign in / Sign up

Export Citation Format

Share Document