scholarly journals Design and Implementation of Intelligent Automated Production-Line Control System

Electronics ◽  
2021 ◽  
Vol 10 (20) ◽  
pp. 2502
Author(s):  
Jeng-Dao Lee ◽  
Hung-Yu Hsu ◽  
Cheng-Yi Li ◽  
Jun-Yi Yang
Keyword(s):  
Control System ◽  
Production Line ◽  
Manufacturing Industry ◽  
Control Flow ◽  
Automation System ◽  
System Control ◽  
Web Interface ◽  
Automated Production ◽  
Data Collection And Analysis ◽  
Function Blocks

Owing to the different consumption habits of people, the market has rapidly changed, and customized demands have increased in recent years. This issue has led to the need for manufacturing industry to improve their production-process automation system control to become faster and more flexible. An intelligent automated production-line control system (IAPLCS) is proposed in this study, in which a graphic control system (GCS) is designed to integrate equipment communications in automated production. This system runs complex packaged programs for function blocks, which enable users to easily build function blocks in GCS. Users can plan the control flow of the system to control the machine operation. Not only is a web interface set in the IAPLCS, which makes it easier for users to operate and monitor, but also Internet-of-Things (IoT) sensors can be added for data collection and analysis based on the characteristics of the production line and equipment. Finally, the proposed control system was implemented in an actual production line to verify its feasibility.

scholarly journals Analysis of Steering Gear Under the Requirements of Modern Navigation

2018 ◽  
Vol 24 (3) ◽  
pp. 70-77
Author(s):  
Gheorghe Samoilescu ◽  
Dumitru Iorgulescu ◽  
Robert Mitrea ◽  
Laura D. Cizer
Keyword(s):  
Control System ◽  
Propulsion System ◽  
Fault Detection And Diagnosis ◽  
Joint Control ◽  
Automation System ◽  
System Control ◽  
Automatic Control Systems ◽  
Wide Range ◽  
Operational Systems ◽  
In Series

Abstract This paper presents aspects of the steering gear onboard a merchant ship by analyzing aft and bow systems based on automation and use of modern propulsion. The choice of the transverse propeller is based on several economic considerations (its price, consumption, efficiency, etc.), technical considerations (positioning, size, vibrations induced in the ship’s hull), and maneuverability considerations (the ship’s turning rate under the action of the propeller. Accordingly, the propulsion system can come in various sizes, power values, shapes of the tunnel, and can present fixed or variable pitch propellers. Depending on the maneuverability of the ship, the transverse propulsion is analyzed by taking into account two tests: the turning of the transverse propulsion system test in calm and windy weather, and the steering test. The automation system is designed to control and monitor the on-board operational systems and equipment, and it encompasses a wide range of control, monitor and alarm. The integrated navigational equipment includes the following sub-systems: navigation consoles, ship handling consoles, dynamic positioning consoles, anchoring and deck operations consoles, and propulsion system control consoles. The propulsion control system is especially dedicated to the propeller and thruster control system, resulting in a joint control system, and the cables are reduced in number since the communication lines are used in series. The mandatory condition for successfully solving the problem with the complex automation of naval installations and equipment is the construction of complex automatic control systems (ACS), consisting of: automated commands or remote controls, a system of collecting, processing and displaying information, as well as a system of control, fault detection and diagnosis

Plate Production Line Automation Control System Based on Automatic Gauge Control

2012 ◽  
Vol 214 ◽  
pp. 674-678
Author(s):  
Wen Wei Yu ◽  
Xue Tao Wang
Keyword(s):  
Control System ◽  
Production Line ◽  
Plate Thickness ◽  
Good Effect ◽  
Automation System ◽  
Process Automation ◽  
Control Functions ◽  
Plate Production ◽  
Automatic Gauge Control ◽  
Automation Control

The automation control system to plate production line is developed independently. It has been applied for several plants in China and has a good effect. The whole automaton control system is designed as several levels: basic automation system, process automation system and HMI system. The control functions are realized with these levels. With AGC function in plate mill area basic automation system, the plate thickness accuracy can be guaranteed.

DESIGN, SIMULATION AND IMPLEMENTATION MONITORING SYSTEM FOR SYSTEM CONTROL C4 FEEDING PUMP FOR FEED VAPORIZATION IN THE BUTADIENE PLANT

2020 ◽  
Vol 1 (1) ◽  
pp. 31-35
Author(s):  
Fahmi Yunistyawan ◽  
Yunistyawan J Berchmans ◽  
Gembong Baskoro
Keyword(s):  
Motor Control ◽  
Control System ◽  
Field Operator ◽  
System Control ◽  
Variable Speed ◽  
Variable Speed Drive ◽  
Software And Hardware ◽  
Discharge Pressure ◽  
Selection Of

This study implements the auto start control system on an electric motor 3 phase C4Feeding pump when the discharge pressure is low-low (4.3 kg /cm²). The C4 feeding pumpmotor was initially manually operated from the local control station, this was very ineffectiveand inefficient because it still relied on the field operator to operate the pump motor and whenthe plant was in normal operating it is very risk if the field operator late to operate motor then itwill impact to quality of the product, and if the delay time to operate motor is too long then planthave to shut down, therefore improvement is needed in the C4 feeding pump motor controlsystem. In this paper, various types of 3-phase motor control are explained which allow it to beapplied to the C4 feeding pump motor that are on-off, inverter, and variable speed drive andefficient selection of the three systems control of the motor. Software and hardware used in thisthesis work are DCS CENTUM VP Yokogawa.

Study on Novel Automatic Steel Bundling Machine Pneumatic Control System

2012 ◽  
Vol 490-495 ◽  
pp. 594-597
Author(s):  
Cheng Qun Li ◽  
Liang Gao
Keyword(s):  
Control System ◽  
Control Program ◽  
Control Flow ◽  
Pneumatic Control ◽  
The Core ◽  
New Type ◽  
Action Process ◽  
And Control

This paper introduces a new type of automatic steel bundling machine for bundling process, which includes a pneumatic action process, mainly do some researches on the pneumatic control system. The system chooses PLC as the core control component, puts forward the hardware of control system and control flow. Eventually we have been designed the control program.

Auto-Tuning Tub-Level Control of Blender in Hydraulic Fracturing

2016 ◽  
Author(s):  
Zheng Chen ◽  
Leslie Cargill ◽  
Brent Naizer
Keyword(s):  
Control System ◽  
Hydraulic Fracturing ◽  
Oil And Gas ◽  
Pi Control ◽  
Automation System ◽  
Control Performance ◽  
Level Control ◽  
Relay Feedback ◽  
System Parameters ◽  
Auto Tuning

Hydraulic fracturing is one of the key technologies for producing shale oil and gas. During hydraulic fracturing, a blender is used to mix sand with water and chemicals to obtain a fluidic mixture that will be pumped down a well to frack rocks. In order to achieve high-quality fracturing during a job, the blender needs to maintain its tub level as well as the density of the fluidic mixture. In this paper, an auto-tuning proportional-integral (PI) control is developed for the blender automation system to maintain the tub level of its fluidic mixture. The control system adopts a single-loop PI with gains that can be auto-tuned during a job. A relay feedback test is conducted for auto-tuning the PI gains online. The auto-tuning PI control has been successfully tested in a blender simulator. Experimental results have shown that the control performance was improved after auto-tuning and that the control system was adaptive to variation in system parameters.

Cement Raw Mill Based on PCS7 and PROFIBUS Production Line Automation Control System

2014 ◽  
Vol 644-650 ◽  
pp. 722-725
Author(s):  
Fan Wu
Keyword(s):  
Control System ◽  
Production Line ◽  
Control Parameters ◽  
Feed Composition ◽  
Loop Control ◽  
Automation Control ◽  
Machine Speed ◽  
And Control ◽  
Control Layer ◽  
Layer Control

A large cement factory as an example, according to the requirements of process and control parameters of production line of raw mill, this paper researches and designs the automatic control system of cement raw mill production line based on PCS7 and PROFIBUS. The design of the whole system consists of three levels: field layer, control layer and operation layer which are connected by Ethernet and PROFIBUS implementation, and focus on the design of the feed flow includeing feed composition, feed machine speed loop control etc. Through the on-site operation, the system is stable and reliable, and has good application and promotion effect.

scholarly journals Energy Modeling and Power Measurement for Mobile Robots

Energies ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 27 ◽  
Author(s):  
Linfei Hou ◽  
Liang Zhang ◽  
Jongwon Kim
Keyword(s):  
Control System ◽  
Energy Consumption ◽  
Mobile Robot ◽  
Mobile Robots ◽  
Electrical Power ◽  
Energy Model ◽  
Energy Modeling ◽  
Power Measurement ◽  
Sensor System ◽  
System Control

To improve the energy efficiency of a mobile robot, a novel energy modeling method for mobile robots is proposed in this paper. The robot can calculate and predict energy consumption through the energy model, which provides a guide to facilitate energy-efficient strategies. The energy consumption of the mobile robot is first modeled by considering three major factors: the sensor system, control system, and motion system. The relationship between the three systems is elaborated by formulas. Then, the model is utilized and experimentally tested in a four-wheeled Mecanum mobile robot. Furthermore, the power measurement methods are discussed. The energy consumption of the sensor system and control system was at the milliwatt level, and a Monsoon power monitor was used to accurately measure the electrical power of the systems. The experimental results showed that the proposed energy model can be used to predict the energy consumption of the robot movement processes in addition to being able to efficiently support the analysis of the energy consumption characteristics of mobile robots.

The Application of Intelligent Industrial Robotic Control System Based on PLC in Mechanical Automation

2013 ◽  
Vol 738 ◽  
pp. 272-275
Author(s):  
Dun Chen Lan
Keyword(s):  
Control System ◽  
Control Method ◽  
Control Function ◽  
Industrial Robot ◽  
Interface State ◽  
Research Field ◽  
Normal Operation ◽  
System Control ◽  
Experiment Platform ◽  
Excellent Control

In the field of mechanical automation, intelligent industrial robot technology is an important branch in the research field of robot; it is always the hot spots of the world robot research, and it being used to get the application in the industry today. Robot experiment platform of PLC and motor control technology, it based on the control method used by the robot control system improvements to make it more perfect run more precise, reasonable. In the same time, the man-machine interface state run monitoring, to ensure the normal operation of the system. Improved control method of the improvement of the work efficiency, reduce the work of the workers a duplication degree have a significant effect, and the system control at the scene, especially PLC control has excellent control function and good cost performance .

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