scholarly journals Aircraft Engine Run-to-Failure Dataset under Real Flight Conditions for Prognostics and Diagnostics

Data ◽  
2021 ◽  
Vol 6 (1) ◽  
pp. 5
Author(s):  
Manuel Arias Chao ◽  
Chetan Kulkarni ◽  
Kai Goebel ◽  
Olga Fink

A key enabler of intelligent maintenance systems is the ability to predict the remaining useful lifetime (RUL) of its components, i.e., prognostics. The development of data-driven prognostics models requires datasets with run-to-failure trajectories. However, large representative run-to-failure datasets are often unavailable in real applications because failures are rare in many safety-critical systems. To foster the development of prognostics methods, we develop a new realistic dataset of run-to-failure trajectories for a fleet of aircraft engines under real flight conditions. The dataset was generated with the Commercial Modular Aero-Propulsion System Simulation (CMAPSS) model developed at NASA. The damage propagation modelling used in this dataset builds on the modelling strategy from previous work and incorporates two new levels of fidelity. First, it considers real flight conditions as recorded on board of a commercial jet. Second, it extends the degradation modelling by relating the degradation process to its operation history. This dataset also provides the health, respectively, fault class. Therefore, besides its applicability to prognostics problems, the dataset can be used for fault diagnostics.

Author(s):  
Peng Ding ◽  
Hua Wang ◽  
Yongfen Dai

Diagnosing the failure or predicting the performance state of low-speed and heavy-load slewing bearings is a practical and effective method to reduce unexpected stoppage or optimize the maintenances. Many literatures focus on the performance prediction of small rolling bearings, while studies on slewing bearings' health evaluation are very rare. Among these rare studies, supervised or unsupervised data-driven models are often used alone, few researchers devote to remaining useful life (RUL) prediction using the joint application of two learning modes which could fully take diversity and complexity of slewing bearings' degradation and damage into consideration. Therefore, this paper proposes a clustering-based framework with aids of supervised models and multiple physical signals. Correlation analysis and principle component analysis (PCA)-based multiple sensitive features in time-domain are used to establish the performance recession indicators (PRIs) of torque, temperature, and vibration. Subsequently, these three indicators are divided into several parts representing different degradation periods via optimized self-organizing map (OSOM). Finally, corresponding data-driven life models of these degradation periods are generated. Experimental results indicate that multiple physical signals can effectively describe the degradation process. The proposed clustering-based framework is provided with a more accurate prediction of slewing bearings' RUL and well reflects the performance recession periods.


1986 ◽  
Vol 64 (11) ◽  
pp. 2624-2633 ◽  
Author(s):  
Peter F. Major ◽  
Lawrence M. Dill ◽  
David M. Eaves

Three-dimensional interactions between grouped aerial predators (frontal discs of aircraft engines), either linearly arrayed or clustered, and flocks of small birds were studied using interactive computer simulation techniques. Each predator modelled was orders of magnitude larger than an individual prey, but the prey flock was larger than each predator. Expected numbers of individual prey captured from flocks were determined for various predator speeds and trajectories, flock–predator initial distances and angles, and flock sizes, shapes, densities, trajectories, and speeds. Generally, larger predators and clustered predators caught more prey. The simulation techniques employed in this study may also prove useful in studies of predator–prey interactions between schools or swarms of small aquatic prey species and their much larger vertebrate predators, such as mysticete cetaceans.The study also provides a method to study problems associated with turbine aircraft engine damage caused by the ingestion of small flocking birds, as well as net sampling of organisms in open aquatic environments.


Author(s):  
Kenro Obuchi ◽  
Fumiaki Watanabe ◽  
Hiroshi Kuroki ◽  
Hiroyuki Yagi ◽  
Kazuyoshi Arai

Ceramic matrix composites (CMCs) have lower density and a higher service temperature limit than nickel based alloys which have been used for turbine components of aircraft engines. These properties of CMCs have the potential to reduce the weight of turbine components and improve turbine thermal efficiency with a higher turbine inlet temperature (TIT). One of the technical issues of the CMC turbine vane is a relatively lower impact resistance than nickel based alloy turbine vanes. There are various previous works about impact resistance of CMCs, but there is little work that assumed actual engine conditions. The objective of this work was to verify the resistance of SiC/SiC CMC turbine vane to the impact phenomena that occur in the actual aircraft engine. The field damage survey was conducted on actual metal turbine vanes of commercial engines overhauled in IHI. The survey made it clear that the typical damage was less-than-0.127-mm-dent at the leading edge. In addition, the dropped weight impact test using the actual turbine airfoil which is made from a nickel based alloy was conducted at ambient temperature. The amount of energy required to make the dent of a certain size that was observed in actual metal turbine vanes was estimated. Then, the dropped weight impact test using the CMC test piece with a leading edge shape was conducted at the impact energy estimated by the metal turbine airfoil. The results showed that the failure mode of the CMC test piece was local damage with dents of a certain size and not a catastrophic failure mode. From this work, the damage to be assumed on CMC vane in actual aircraft engines was identified. As a future task, the effect of the damage to the fatigue capability of CMC turbine vanes needs to be investigated.


Author(s):  
Shubo Yang ◽  
Xi Wang

Limit protection, which frequently exists as an auxiliary part in control systems, is not the primary motive of control but is a necessary guarantee of safety. As in the case of aircraft engine control, the main objective is to provide the desired thrust based on the position of the throttle; nevertheless, limit protection is indispensable to keep the engine operating within limits. There are plenty of candidates that can be applied to design the regulators for limit protection. PID control with gain-scheduling technique has been used for decades in the aerospace industry. This classic approach suggests linearizing the original nonlinear model at different power-level points, developing PID controllers correspondingly, and then scheduling the linear time-invariant (LTI) controllers according to system states. Sliding mode control (SMC) is well-known with mature theories and numerous successful applications. With the one-sided convergence property, SMC is especially suitable for limit protection tasks. In the case of aircraft engine control, SMC regulators have been developed to supplant traditional linear regulators, where SMC can strictly keep relevant outputs within their limits and improve the control performance. In aircraft engine control field, we all know that the plant is a nonlinear system. However, the present design of the sliding controller is carried out with linear models, which severely restricts the valid scope of the controller. Even if the gain scheduling technique is adopted, the stability of the whole systems cannot be theoretically proved. Research of linear parameter varying (LPV) system throws light on a class of nonlinear control problems. In present works, we propose a controller design method based on the LPV model to solve the engines control problem and achieve considerable effectiveness. In this paper, we discuss the design of a sliding controller for limit protection task of aircraft engines, the plant of which is described as an LPV system instead of LTI models. We define the sliding surface as tracking errors and, with the aid of vertex property, present the stability analysis of the closed-loop system on the sliding surface. An SMC law is designed to guarantee that the closed-loop system is globally attracted to the sliding surface. Hot day (ISA+30° C) takeoff simulations based on a reliable turbofan model are presented, which test the proposed method for temperature protection and verify its stability and effectiveness.


2021 ◽  
Vol 850 (1) ◽  
pp. 012010
Author(s):  
S Yuvaraj ◽  
C J Thomas Renald ◽  
A P Senthil Kumar ◽  
K Sadesh ◽  
D Naveen Promoth

Abstract In the current age drones are broadly utilized for different applications in pretty much every field. Because of the disturbing expense of the glow fuel utilized in the RC motors, utilization of the equivalent includes a ton of capital. Adding to it, the current fuel brings about intermittent combustion is in demand of alternate fuel. This paper manages the investigation of existing fuel synthesis and discovering the cost required to dispose of the high capital included, so that considerably more tests and study utilizing the RC Engines 2.5 cc can be completed easily. Methanol and Castor oil Combination is considered as an alternate fuel. The approach includes testing of the fuel to decipher the substance parts and their individual pieces through a progression of tests. Followed by the study of possible additives to enhance the performance of the engine without actually altering the timing intervals. The new creation of the fuel showed up is blended in with extraordinary hardware and the equivalent is tried for essential fuel properties viz., Density, Flash point, Fire point, Calorific value, and so forth The productivity arrangement is made utilizing a pulley instrument and the equivalent is tried for both the energizes. Performance of the R/C aircraft engine was tested with existing glow fuel and the new blend. Results are compared and concluded that the designed blend is a potent alternate fuel for R/C aircraft engines. *Future scope: It can be further tested for its SFC and emission standards. The outcome shows that the new fuel is exceptionally cost productive and the essential substance properties are profoundly improved.


Author(s):  
Jayantha P. Liyanage ◽  
Jay Lee ◽  
Christos Emmanouilidis ◽  
Jun Ni

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