scholarly journals Dynamic Fracture Mechanism of Quasicrystal-Containing Al–Cr–Fe Consolidated Using Spark Plasma Sintering

Crystals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 385 ◽  
Author(s):  
Ruitao Li ◽  
Zhiyong Wang ◽  
Zhong Li ◽  
Khiam Khor ◽  
Zhili Dong

The potential applications of quasicrystals (QCs) in automotive and aerospace industries requires the investigation of their fracture and failure mechanisms under dynamic loading conditions. In this study, Al–Cr–Fe powders were consolidated into pellets using spark plasma sintering at 800 °C for 30 min. The microhardness and dynamic failure properties of the samples were determined using nanoindentation and split-Hopkinson pressure bar technique, respectively. Scanning electron microscopy and transmission electron microscopy were employed to analyze fracture particles. The dynamic failure strength obtained from the tests is 653 ± 40 MPa. The dynamic failure process is dominated by transgranular fracture mechanisms. The difficulty in the metadislocation motion in the dynamic loading leads to the high brittleness of the spark plasma sintered (SPSed) Al–Cr–Fe materials.

2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Qiaoyun Xie ◽  
Sylvanus N. Wosu

This study focuses on the fracture toughness of TaC and carbon nanotubes (CNTs) reinforced SiC ceramic matrix composites (CMCs), prepared by spark plasma sintering (SPS) technique. A high densification of 98.4% was achieved under the sintering parameter of 133°C/min, 1800°C, and 90 MPa pressure. Vickers indentation was employed to measure the indentation toughness on the polished surface of ceramic samples, SEM was applied to directly observe the crack propagation after indentation, and split Hopkinson pressure bar (SHPB) was developed to determine the dynamic fracture toughness within the ceramic samples subjected to an impact in a three-point bending configuration.


2004 ◽  
Vol 18 (01) ◽  
pp. 87-93 ◽  
Author(s):  
ZHIMIN WANG ◽  
YIDONG WU ◽  
YUANJIN HE

Crystals of MnSi 1.73 were prepared by Spark Plasma Sintering (SPS) technique, analyzed by X-ray diffraction (XRD), and invested by metalogragh and scanning electron microscopy (SEM). The growth processes of the samples were studied. It was found that the Mn–Si powders partly formed MnSi 1.73 crystals at 912–937 K under the mechanical pressure of 20 MPa in low vacuum (about 5.0 Pa), and fully formed MnSi 1.73 crystals after sintered at 1173 K for 15 minutes under 40 MPa.


2017 ◽  
Vol 52 (16) ◽  
pp. 2149-2161 ◽  
Author(s):  
Christophe Perron ◽  
Corinne Arvieu ◽  
Eric Lacoste

An alternative route for producing aluminium matrix reinforced with continuous carbon fibres is proposed in this paper. On the one hand, liquid aluminium does not wet carbon; on the other hand, however, the two form a reactive system leading to carbide formation. A novel way to obtain continuous carbon fibre-reinforced aluminium was investigated, using spark plasma sintering with aluminium foils as raw material. Sintering parameters were adjusted to achieve the effective welding of aluminium foils and penetration of the metal between the filaments. A quality assessment of the fibre/aluminium coupling is presented. Interfaces were then investigated by scanning electron microscopy, transmission electron microscopy and energy-dispersive ray spectroscopy. An effective cohesion of fibres with the matrix was shown. The manageable fibre positioning could result in unidirectional architecture and reinforcement rate should be handled through foil thickness and yarn properties. Using tensile tests, cohesion between aluminium and carbon fibres can be quantified.


2007 ◽  
Vol 336-338 ◽  
pp. 1310-1312
Author(s):  
Hai Bo Feng ◽  
De Chang Jia ◽  
Yu Zhou ◽  
Qing Chang Meng

The in situ TiB whisker reinforced titanium matrix composites were prepared by mechanical alloying followed by spark plasma sintering. X-ray diffraction, scanning electron microscopy and transmission electron microscopy were used to characterize the microstructure of the TiB whiskers. The effect of sintering temperature on morphologies of in situ TiB whiskers was evaluated. With the increase of spark plasma sintering temperature, the average diameter of in situ TiB whiskers increased. The in situ TiB whiskers exhibited a hexagonal shape with (100), (101) and (10 1 ) planes at the transverse section and a growth orientation of [010]TiB direction.


2020 ◽  
Author(s):  
Xingheng Yan ◽  
Xingui Zhou ◽  
Honglei Wang

Abstract B4C-TiB2 composite ceramics with ultra-high fracture toughness were successfully prepared via spark plasma sintering at 1900℃ using B4C and Ti3SiC2 as raw materials. The results show that compared with pure B4C ceramics sintered by SPS, the hardness of B4C-TiB2 composite ceramics is decreased, but the flexural strength and fracture toughness are significantly improved, especially the fracture toughness has been improved by leaps and bounds. When the content of Ti3SiC2 is 30vol.%, the B4C-TiB2 composite ceramic has the best comprehensive mechanical properties: hardness, bending strength and fracture toughness are 27.28 GPa, 405.11 MPa and 18.94 MPa·m1/2, respectively. The fracture mode of the B4C-TiB2 composite ceramics is a mixture of transgranular fracture and intergranular fracture. Two main two reasons for the ultra-high fracture toughness are the existence of lamellar graphite at the grain boundary, and the formation of a three-dimensional interpenetrating network covering the whole composite.


2015 ◽  
Vol 24 (1-2) ◽  
pp. 25-34 ◽  
Author(s):  
Khushbu Dash ◽  
Debasis Chaira ◽  
Bankim Chandra Ray

AbstractCopper-alumina nanocomposites of 0.5, 1, 3, 5, 7 vol.% alumina (average size <50 nm) reinforced in copper matrix were fabricated using spark plasma sintering (SPS) technique. Another set of microcomposites containing 1, 5, 20 vol.% of alumina (average size ∼10 μm) had been fabricated to compare the physical as well as mechanical attributes of composites with variation of reinforcement particle size. These micro- and nano-composites have been characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), transmission electron microscopy (TEM) followed by microhardness, nanoindentation hardness, and wear measurements. It has been found that hardness values are higher for nanocomposites as compared to microcomposites. It is also found that wear resistance increases with increasing alumina content. The microcomposites show better wear resistance than nanocomposites for the same composition. The interaction of copper and alumina results in the formation of CuAlO2 which manifests differential interfacial phenomenon. We have obtained 95.82% densification and 93.17 HV hardness for spark plasma sintered Cu-20 vol.% Al2O3 microcomposite. The wear rate is appreciably low, that is, 0.86×10-4 mm3N-1m-1 for 20 vol.% alumina reinforced copper microcomposite.


2012 ◽  
Vol 512-515 ◽  
pp. 932-935
Author(s):  
Ying Peng ◽  
Zhi Jian Peng ◽  
Xiao Yong Ren ◽  
Hui Yong Rong ◽  
Cheng Biao Wang ◽  
...  

TiCN-based cermets with different amounts of SiC nano-whiskers were prepared by spark plasma sintering. The microstructure and mechanical properties of the as-prepared cermets were investigated. X-ray diffraction revealed that there were no SiC peaks detected, turning out some peaks of new carbide and silicate hard phases. Scanning electron microscopy indicated that there were more and more pores in the cermets with increasing amount of SiC whisker added, and the fracture mechanism of the cermets was mainly inter-granular fracture. With increasing addition amount of nano-SiC whisker, the hardness and flexural strength of the cermets increased first and decreased then, presenting the highest hardness (2170 HV) and flexural strength (750 MPa), respectively, when the addition content of nano-whiskers is 2.5 wt%.


Author(s):  
Chia-Hung Kuo ◽  
Chii-Shyang Hwang ◽  
Jie-Ren Ku ◽  
Ming-Shan Jeng ◽  
Fang-Hei Tsau

PbTe is a conventional thermoelectric material for thermoelectric generator at intermediate temperature. Small grain size effect has been reported to improve PbTe ZT values (figure of merit). We report a combination process of attrition milling and spark plasma sintering (SPS) for preparing PbTe bulk materials with small grain sizes. The PbTe powders were milled by attrition under 600 rpm for 6–96 h and followed by SPS process under the sintering temperature of 573–773 K, the heating rate of 100 K/min, and the sintering pressure of 50 MPa. The powders and bulk materials as-prepared were then studied by X-ray diffraction patterns, scanning electron microscopy images, and transmission electron microscopy images. Transport properties of polycrystalline PbTe bulks were evaluated through temperature dependent thermal conductivity measurements.


2014 ◽  
Vol 783-786 ◽  
pp. 1099-1104 ◽  
Author(s):  
Somayeh Pasebani ◽  
Aniket K. Dutt ◽  
Indrajit Charit ◽  
Rajiv S. Mishra

There is a need to enhance or develop high temperature capabilities of structural materials for advanced coal‐fired power plants. These materials require a combination of high temperature strength, creep resistance and corrosion resistance in the oxygen‐rich and hydrogen‐rich high pressure environments. In this study, atomized Ni‐20Cr (wt.%) powder was mechanically milled with Y2O3 nanopowder (30‐40 nm powder size) to produce an alloy with a chemical composition of Ni‐20Cr‐1.2Y2O3 (wt.%) alloy using high energy ball milling. To minimize agglomeration during milling, 1 wt.% stearic acid was added to the powder mixture prior to milling. Microstructural characteristics of the powder were primarily characterized by the X‐ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The crystallite size and lattice strain were measured by XRD whereas powder morphology (powder size, shape) was studied by SEM. A milling time of 2 h was found to be optimal for the purpose that yttria particles are not dissolved yet uniformly distributed. Subsequently, the milled powder was consolidated into bulk specimens (12.5 mm in diameter) via spark plasma sintering (SPS) at 1100 °C for 30 minutes. Following SPS, the density and hardness of the specimens were measured. Microstructural characterization of the SPSed specimens was performed using SEM and TEM. The microstructural characteristics were correlated with the measured mechanical properties.


2011 ◽  
Vol 284-286 ◽  
pp. 25-31 ◽  
Author(s):  
Xue Mei Wu ◽  
Wei Ping Chen ◽  
Chao Yang ◽  
Sheng Guan Qu ◽  
Yuan Yuan Li

Ti66V13Cu8Ni6.8Al6.2 bulk composites with high strength were fabricated by spark plasma sintering of amorphous Ti66V13Cu8Ni6.8Al6.2 powder synthesized by mechanical alloying. X-ray diffraction (XRD), differential scanning calorimeter (DSC), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were employed to investigate the synthesized amorphous powder and the fabricated composites. Results show that the supercooled liquid region ΔTx and the crystallization enthalpy DHx of the synthesized amorphous powder decrease, in relative with amorphous Ti66Nb13Cu8Ni6.8Al6.2 powder, indicating that the thermal stability and glass forming ability of the synthesized amorphous powders decreases with vanadium element substituted for niobium element. And particle size of the synthesized amorphous powder also decreases. In addition, the fabricated alloys also consist of body-centered cubic β-Ti (V) and face-centered cubic (Cu, Ni)-Ti2 regions, similar to Ti66Nb13Cu8Ni6.8Al6.2 bulk alloys. The alloys exhibit a high fracture strength around 1966 MPa but limited plasticity.


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