scholarly journals Synergistic Strengthening Effect of Reinforcing Spark Plasma Sintered Al-Zn-TiC Nanocomposites with TiC Nanoparticles

Crystals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 842
Author(s):  
Hany S. Abdo ◽  
Asiful H. Seikh ◽  
Ahmed Fouly ◽  
Sameh A. Ragab

In this investigation, Al-10Zn-TiC nanocomposite powders were prepared by varying the reinforcement content in wt.% via mechanical alloying in order to fabricate bulk samples via spark plasma sintering technique. The grain size exhibited in bulk samples was 17 ± 08 μm in 10 wt% TiC reinforced nanocomposites. The introduced TiC nanoparticles were improved the load carrying ability of the final product. The advanced microscopic studies such as X-ray diffraction analysis, SEM, HR-TEM along with the ring pattern were analysed to ensure the phases and their distribution of reinforced nanoparticles in the Al matrix. The XRD results revealed the formation of TiC present in the matrix, and SEM analysis conveys the uniform distribution and absence of clustering among the reinforcement particles; TEM results depicted the clear interface between the matrix and TiC nanoparticles. The mechanical properties such as hardness and compression studies were carried out in the bulk specimens. The obtained results confirmed the nanocomposites exhibit higher strength which was not only due to decrease in grain size but also due to the occurrence of different strengthening mechanisms such as grain boundary, Orowan and thermal expansion coefficient mismatch strengthening commensurate with the nanoscale TiC addition.

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Nouari Saheb

Ball milling and spark plasma sintering were successfully used to produce carbon nanotube reinforced Al6061 and Al2124 nanocomposites which have potential applications in the fields of aerospace, automotive, electronics, and high precision instrumentation. Al2124 and Al6061 nanocomposite powders containing 0.5 to 2 wt.% CNTs prepared through sonication and wet ball milling were spark plasma sintered at 400, 450, and 500°C for 20 minutes under a pressure of 35 MPa. CNTs were better dispersed, and less agglomerated and had good adhesion to the matrix in composites containing 1 wt.% CNTs. The increase of CNT content to 2 wt.% led to the formation of CNT clusters which resulted in less uniform and homogenous composite powders. Almost full densification of Al6061 reinforced with CNTs was achieved at 500°C. Also, CNTs reinforced Al2124 nanocomposites reached very high densities at 500°C. Composites reinforced with 1 wt.% CNTs displayed better densification compared to composites containing 2 wt.% CNTs. The increase of CNTs content from 0.5 to 1 wt.% increased the hardness of the Al6061 and Al2124 alloys to maximum values. Further increase of CNTs content to 2 wt.% decreased the hardness to values lower than that of the monolithic alloys.


2014 ◽  
Vol 804 ◽  
pp. 173-176
Author(s):  
Nguyen Thi Hoang Oanh ◽  
Nguyen Hoang Viet ◽  
Jin Chun Kim ◽  
Ji Soon Kim

In this study, Cu-TiC nanocomposites were fabricated from a mixture of Cu and 5÷15% wt. TiC powders by ball milling and subsequent spark-plasma sintering. The morphology of Cu-TiC nanocomposite powders were observed by field emission scanning electron microscopy. Only characteristic peaks of Cu and TiC phases were detected from X-ray diffraction patterns of milled powder mixture. Sintered compacts showed a highly densified compacts (∼95% relative density) while retaining fine grains in the matrix. The hardness, wear resistance, and fracture surface of the sintered specimens were also investigated.


2020 ◽  
Vol 16 (4) ◽  
pp. 578-583
Author(s):  
Muhammad Asif Hussain ◽  
Adnan Maqbool ◽  
Abbas Saeed Hakeem ◽  
Fazal Ahmad Khalid ◽  
Muhammad Asif Rafiq ◽  
...  

Background: The development of new bioimplants with enhanced mechanical and biomedical properties have great impetus for researchers in the field of biomaterials. Metallic materials such as stainless steel 316L (SS316L), applied for bioimplants are compatible to the human osteoblast cells and bear good toughness. However, they suffer by corrosion and their elastic moduli are very high than the application where they need to be used. On the other hand, ceramics such as hydroxyapatite (HAP), is biocompatible as well as bioactive material and helps in bone grafting during the course of bone recovery, it has the inherent brittle nature and low fracture toughness. Therefore, to overcome these issues, a hybrid combination of HAP, SS316L and carbon nanotubes (CNTs) has been synthesized and characterized in the present investigation. Methods: CNTs were acid treated to functionalize their surface and cleaned prior their addition to the composites. The mixing of nano-hydroxyapatite (HAPn), SS316L and CNTs was carried out by nitrogen gas purging followed by the ball milling to insure the homogeneous mixing of the powders. In three compositions, monolithic HAPn, nanocomposites of CNTs reinforced HAPn, and hybrid nanocomposites of CNTs and SS316L reinforced HAPn has been fabricated by spark plasma sintering (SPS) technique. Results: SEM analysis of SPS samples showed enhanced sintering of HAP-CNT nanocomposites, which also showed significant sintering behavior when combined with SS316L. Good densification was achieved in the nanocomposites. No phase change was observed for HAP at relatively higher sintering temperatures (1100°C) of SPS and tricalcium phosphate phase was not detected by XRD analysis. This represents the characteristic advantage with enhanced sintering behavior by SPS technique. Fracture toughness was found to increase with the addition of CNTs and SS316L in HAPn, while hardness initially enhanced with the addition of nonreinforcement (CNTs) in HAPn and then decrease for HAPn-CNT-SS316L hybrid nanocomposites due to presence of SS316L. Conclusion: A homogeneous distribution of CNTs and SPS technique resulted in the improved mechanical properties for HAPn-CNT-SS316L hybrid nanocomposites than other composites and suggested their application as bioimplant materials.


2020 ◽  
Vol 9 (6) ◽  
pp. 759-768
Author(s):  
Yunhui Niu ◽  
Shuai Fu ◽  
Kuibao Zhang ◽  
Bo Dai ◽  
Haibin Zhang ◽  
...  

AbstractThe synthesis, microstructure, and properties of high purity dense bulk Mo2TiAlC2 ceramics were studied. High purity Mo2TiAlC2 powder was synthesized at 1873 K starting from Mo, Ti, Al, and graphite powders with a molar ratio of 2:1:1.25:2. The synthesis mechanism of Mo2TiAlC2 was explored by analyzing the compositions of samples sintered at different temperatures. It was found that the Mo2TiAlC2 phase was formed from the reaction among Mo3Al2C, Mo2C, TiC, and C. Dense Mo2TiAlC2 bulk sample was prepared by spark plasma sintering (SPS) at 1673 K under a pressure of 40 MPa. The relative density of the dense sample was 98.3%. The mean grain size was 3.5 μm in length and 1.5 μm in width. The typical layered structure could be clearly observed. The electrical conductivity of Mo2TiAlC2 ceramic measured at the temperature range of 2–300 K decreased from 0.95 × 106 to 0.77 × 106 Ω–1·m–1. Thermal conductivity measured at the temperature range of 300–1273 K decreased from 8.0 to 6.4 W·(m·K)–1. The thermal expansion coefficient (TEC) of Mo2TiAlC2 measured at the temperature of 350–1100 K was calculated as 9.0 × 10–6 K–1. Additionally, the layered structure and fine grain size benefited for excellent mechanical properties of low intrinsic Vickers hardness of 5.2 GPa, high flexural strength of 407.9 MPa, high fracture toughness of 6.5 MPa·m1/2, and high compressive strength of 1079 MPa. Even at the indentation load of 300 N, the residual flexural strength could hold 84% of the value of undamaged one, indicating remarkable damage tolerance. Furthermore, it was confirmed that Mo2TiAlC2 ceramic had a good oxidation resistance below 1200 K in the air.


2009 ◽  
Vol 620-622 ◽  
pp. 429-432 ◽  
Author(s):  
Gui Min Zhang ◽  
Zheng Yi Fu ◽  
Yu Cheng Wang ◽  
Hao Wang ◽  
Wei Min Wang ◽  
...  

Two different kinds of mullite precursors with composition 3Al2O3•2SiO2 (3:2) were prepared by conventional drying ethanol solution and spray-drying aqueous solution of aluminum nitrate nanohydrate and tetraethoxysilane, respectively. The results of scanning electron microscope (SEM) indicate that one powder consists of irregular particles with size of 1-10μm, the other powder is made of inhomogeneously sized hollow spherical particles with mean size of 0.5-5μm. The TG-DTA curves indicate the hollow spherical particles are unfavorable to eliminate the decomposed products. After the precursors were sintered by Spark Plasma Sintering at 1450°C for 10min, the microstructures of the former are made of fine equiaxed grains with sizes of around 0.5μm, the latter consist of elongated grains distributed in the matrix of fine grains with imhomogenous size of 0.5~10μm due to the liquid phase forming. The different microstructures lead to the former sintered body is transparent, while, the sample from spray-drying is opaque.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1577
Author(s):  
A. Raja Annamalai ◽  
Muthe Srikanth ◽  
Raunak Varshney ◽  
Mehta Yash Ashokkumar ◽  
Swarup Kumar Patro ◽  
...  

Titanium aluminide (TiAl) is one of the most promising materials for aerospace applications. It is a suitable replacement for nickel-based superalloys predominantly used in these applications. Titanium aluminide with superior processability is the main task in carrying out this work. A less brittle TiAl alloy was fabricated using spark plasma sintering by adding the nominal composition (2.5, 5, and 7.5 wt.%) of manganese (Mn) to Ti-48Al-2Cr-2Nb. The samples were sintered at 1150 °C using spark plasma sintering (SPS), which helped produce highly dense models with fine grain sizes at the high heating rate (here, 100 °C per minute). The effects produced by Mn additions on the densification, mechanical properties (yield strength, hardness, and % elongation), and microstructure of the Ti aluminide alloys are studied. Scanning electron microscopy (SEM) has been used to explore the sintered samples’ microstructures. The alloyed materials are entirely dissolved in the gamma matrix due to the manganese approaching its melting point. XRD and SEM analysis confirmed the new intermetallic related to Mn neither with titanium nor aluminum. The enhancement of % elongation at break is evident for the little improvement in the ductility of TiAl by the addition of Mn. The samples’ tensile fracture nature is also evidence for enhancement in the alloy’s % elongation.


2012 ◽  
Vol 512-515 ◽  
pp. 1651-1654 ◽  
Author(s):  
Yu Kun Xiao ◽  
Zhi Xiang Li ◽  
Jun Jiang ◽  
Sheng Hui Yang ◽  
Ting Zhang ◽  
...  

P-type BiSbTe/RuO2 composite was fabricated using a combined process of melting and spark plasma sintering. The XRD patterns showed that RuO2 reacted with the matrix for the RuO2 content of 1.0 wt% and 4.0 wt% samples. The measured thermoelectric properties showed that the highest electrical conductivity was obtained for the sample with 2.0 wt% RuO2. The power factor (α2σ/κ) decreased with the increase of RuO2 below 450 K. The lattice thermal conductivity was lower than that of BiSbTe over the whole temperature range for BiSbTe/2.0 wt% RuO2.


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