scholarly journals Modeling the Local Deformation and Transformation Behavior of Cast X8CrMnNi16-6-6 TRIP Steel and 10% Mg-PSZ Composite Using a Continuum Mechanics-Based Crystal Plasticity Model

Crystals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 221 ◽  
Author(s):  
Faisal Qayyum ◽  
Sergey Guk ◽  
Matthias Schmidtchen ◽  
Rudolf Kawalla ◽  
Ulrich Prahl

A Transformation-Induced Plasticity (TRIP) steel matrix reinforced with magnesium-partially stabilized zirconia (Mg-PSZ) particles depicts a superior energy absorbing capacity during deformation. In this research, the TRIP/TWIP material model already developed in the framework of the Düsseldorf Advanced Material Simulation Kit (DAMASK) is tuned for X8CrMnNi16-6-6 TRIP steel and 10% Mg-PSZ composite. A new method is explained to more accurately tune this material model by comparing the stress/strain, transformation, twinning, and dislocation glide obtained from simulations with respective experimental acoustic emission measurements. The optimized model with slight modification is assigned to the steel matrix in 10% Mg-PSZ composite material. In the simulation model, zirconia particles are assigned elastic properties with a perfect ceramic/matrix interface. Local deformation, transformation, and the twinning behavior of the steel matrix due to quasi-static tensile load were analyzed. The comparison of the simulation results with acoustic emission data shows good correlation and helps correlate acoustic events with physical attributes. The tuned material models are used to run full phase simulations using 2D Electron Backscatter Diffraction (EBSD) data from steel and 10% Mg-PSZ zirconia composites. Form these simulations, dislocation glide, martensitic transformation, stress evolution, and dislocation pinning in different stages of deformation are qualitatively discussed for the steel matrix and ceramic inclusions.

Author(s):  
Faisal Qayyum ◽  
Sergey Guk ◽  
Stefan Prüger ◽  
Matthias Schmidtchen ◽  
Ivan Saenko ◽  
...  

Abstract In this study, DAMASK was used to model and elucidate the microstructural deformation behavior of sintered X3CrMnNi16-7-6 TRIP steel. The recently developed TRIP-TWIP material model was used within the DAMASK framework. Material optimization was performed using the least computationally expensive method, which yielded the desired results. The physical parameters of the material model were identified and tuned to fit the experimental observations. This tuned material model was used to run simulations utilizing 2D EBSD data. The local deformation, transformation, and twinning behaviors of the material under quasi-static tensile and compressive loads were analyzed. The results of this are in good agreement with previous experimental observations. The phenomena of dislocation glide, twinning, martensitic transformation, stress evolution, and dislocation pinning in different deformation stages are discussed.


Crystals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 759
Author(s):  
Faisal Qayyum ◽  
Sergey Guk ◽  
Ulrich Prahl

The mechanical behavior of newly developed composite materials is dependent on several underlying microstructural phenomena. In this research, a periodic 2D geometry of cast X8CrMnNi16-6-6 steel and 10% zirconia composite is virtually constructed by adopting microstructural attributes from literature. A physics-based crystal plasticity model with ductile damage criterion is used for defining the austenitic steel matrix. The zirconia particles are assigned elastic material model with brittle damage criterion. Monotonic quasi-static tensile load is applied up to 17% of total strain. The simulation results are analyzed to extract the global and local deformation, transformation, and damage behavior of the material. The comprehensively constructed simulation model yields the interdependence of the underlaying microstructural deformation phenomena. The local results are further analyzed based on the interlocked and free regions to establish the influence of zirconia particles on micro-mechanical deformation and damage in the metastable austenite matrix. The trends and patterns of local strain and damage predicted by the simulation model results match the previously carried out in-situ tensile tests on similar materials.


2021 ◽  
Vol 11 (14) ◽  
pp. 6550
Author(s):  
Doyun Jung ◽  
Wonjin Na

The failure behavior of composites under ultraviolet (UV) irradiation was investigated by acoustic emission (AE) testing and Ib-value analysis. AE signals were acquired from woven glass fiber/epoxy specimens tested under tensile load. Cracks initiated earlier in UV-irradiated specimens, with a higher crack growth rate in comparison to the pristine specimen. In the UV-degraded specimen, a serrated fracture surface appeared due to surface hardening and damaged interfaces. All specimens displayed a linearly decreasing trend in Ib-values with an increasing irradiation time, reaching the same value at final failure even when the starting values were different.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 314
Author(s):  
Fulong Chen ◽  
Haitao Qu ◽  
Wei Wu ◽  
Jing-Hua Zheng ◽  
Shuguang Qu ◽  
...  

Physicallybased constitutive equations are increasingly used for finite element simulations of metal forming processes due to the robust capability of modelling of underlying microstructure evolutions. However, one of thelimitations of current models is the lack of practical validation using real microstructure data due to the difficulties in achieving statistically meaningful data at a sufficiently large microstructure scale. Particularly, dislocation density and grain size governing the hardening in sheet deformation are of vital importance and need to be precisely quantified. In this paper, a set of dislocation mechanics-based plane stress material model is constructed for hot forming aluminum alloy. This material model is applied to high strength 7075 aluminum alloy for the prediction of the flow behaviorsconditioned at 300–400 °C with various strain rates. Additionally, an electron backscatter diffraction (EBSD) technique was applied to examine the average grain size and geometrical necessary dislocation (GND) density evolutions, enabling both macro- and micro- characteristics to be successfully predicted. In addition, to simulate the experienced plane stress states in sheet metal forming, the calibrated model is further extended to a plane stress stateto accuratelypredict the forming limits under hot conditions.The comprehensively calibrated material model could be used for guidinga better selection of industrial processing parameters and designing process windows, taking into account both the formed shape as well as post formed microstructure and, hence, properties.


2021 ◽  
pp. 147592172110446
Author(s):  
Claudia Barile ◽  
Caterina Casavola ◽  
Giovanni Pappalettera ◽  
Vimalathithan Paramsamy Kannan

Signal-based acoustic emission data are analysed in this research work for identifying the damage modes in carbon fibre–reinforced plastic (CFRP) composites. The research work is divided into three parts: analysis of the shifting in the spectral density of acoustic waveforms, use of waveform entropy for selecting the best wavelet and implementation of wavelet packet transform (WPT) for identifying the damage process. The first two methodologies introduced in this research work are novel. Shifting in the spectral density is introduced in analogous to ‘flicker noise’ which is popular in the field of waveform processing. The entropy-based wavelet selection is refined by using quadratic Renyi’s entropy and comparing the spectral energy of the dominating frequency band of the acoustic waveforms. Based on the method, ‘dmey’ wavelet is selected for analysing the waveforms using WPT. The slope values of the shifting in spectral density coincide with the results obtained from WPT in characterising the damage modes. The methodologies introduced in this research work are promising. They serve the purpose of identifying the damage process effectively in the CFRP composites.


2021 ◽  
Author(s):  
Carolyn Tewksbury-Christle ◽  
Alissa Kotowski ◽  
Whitney Behr

<p>The strength, or viscosity, of the subduction interface is a key parameter in subduction dynamics, influencing both long-term subduction plate speeds and short-term transient deformation styles. Fossil subduction interfaces exhumed from downdip of the megathrust record ductile deformation accommodated by diverse lithologies, including metasedimentary and metamafic rocks. Existing flow laws for quartz-rich rocks predict relatively low viscosities, in contrast to high viscosities predicted for basalt and eclogite, but the rheological properties of blueschists representative of metamorphosed oceanic crust of the down-going slab are poorly constrained. Two key questions remain: 1) are there significant viscosity contrasts between blueschists and quartz- or mica-rich metasedimentary rocks, and 2) what are the microscale mechanisms for creep in naturally deformed blueschists and how do they vary with pressure and temperature? To address these questions, we characterized deformation in natural samples from the Condrey Mountain Schist (CMS) in northern California, USA, and the Cycladic Blueschist Unit (CBU) on Syros Island, Cyclades, Greece, using outcrop-scale structural observations, optical microscopy, and Electron Backscatter Diffraction. The CMS and CBU record pressure-temperature conditions of 0.8-1.1 GPa, 350-450°C and 1.4-1.8 GPa, 450-550°C, respectively. </p><p>In the field, blueschists form m- to km-scale lenses that are interfolded with quartz schists, ultramafics, and, in the CBU, eclogites and marbles. At the outcrop scale in both localities, quartz-rich schists and blueschists each exhibit strong foliations and lineations and planar contacts at lithological boundaries. At the thin section scale, the prograde foliation and mineral lineation in blueschists are commonly defined by Na-amphiboles elongated in the lineation direction. Crystallographic preferred orientations in Na-amphibole in all samples have c-axes parallel to lineation and a-axes predominantly defining point-maxima perpendicular to the foliation, suggesting some component of dislocation activity for all temperature conditions in our sample suite. Microtextures in lower temperature CMS samples suggest strain accommodation primarily by dislocation glide and kinking in Na-amphibole, with extremely high-aspect-ratio grains and limited evidence for climb-controlled dynamic recrystallization. Some higher temperature CBU samples show large porphyroclasts with apparent ‘core-and-mantle’-type recrystallization textures and subgrain orientation analyses consistent with the (hk0)[001] slip systems. In contrast, epidote grains accommodate less strain than Na-amphibole, via some combination of rigid rotation, brittle boudinage, and minor intracrystalline plasticity.</p><p>Observations of evenly-distributed strain, despite lithological heterogeneity, suggest low viscosity contrasts and comparable bulk strengths of quartz schists and blueschists. Our microstructural observations suggest that Na-amphibole was the weakest phase and accommodated the majority of strain in mafic blueschists. Dislocation activity, and not just rigid-body-rotation or diffusional processes, accommodated some component of strain and possibly transitioned with increasing temperature from glide- to climb-controlled. Although effective viscosities appear to be similar, subduction interface shear zones dominated by blueschists may exhibit a power-law rheology consistent with dislocation activity, in contrast to the common inference of Newtonian creep in metasediments. Complementary experimental work on CMS and CBU rocks will also be presented at this meeting (see Tokle et al. and Hufford et al.).</p>


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