scholarly journals Sand Removal Mechanism of a High-Speed Roller Bit with Helical Sealing

2019 ◽  
Vol 9 (18) ◽  
pp. 3830
Author(s):  
Yi Zhou ◽  
Bin Tan ◽  
Yuxing Huang
Keyword(s):  
Rotational Speed ◽  
High Speed ◽  
Oil And Gas ◽  
Structural Parameters ◽  
Working Life ◽  
Removal Mechanism ◽  
Drilling Tool ◽  
Rock Stratum ◽  
Factors Affecting ◽  
Simulation And Experiment

A roller bit is a drilling tool widely used in oil and gas exploitation. The roller bit is applied to cutting the rock stratum, and its working life and rotational speed are important factors affecting the drilling efficiency. Moreover, a bearing sealing affects the working life and rotational speed of a bit. This paper proposes a helical sealing structure that addresses the problems of severe sealing wear and a short working life. This structure has been used in many engineering fields but was first applied to the roller bit. This paper investigates the sand removal mechanism of helical sealing through simulation and experiment. Additionally, helical sealing parameters were optimized. The optimum structural parameters of helical sealing in a high-speed roller bit were obtained. It was shown that the helical sealing structure can be applied to a roller bit with good effects of sealing and sand removal.

Static Performance Analysis of Foil Thrust Bearing Based on Thin Plate Theory

2014 ◽  
Vol 621 ◽  
pp. 437-442
Author(s):  
Jian Jun Zhu ◽  
Jian Jun Du ◽  
Bing Li ◽  
Chang Lin Li ◽  
Dun Liu
Keyword(s):  
Thin Plate ◽  
Rotational Speed ◽  
High Speed ◽  
Plate Theory ◽  
Load Capacity ◽  
Structural Parameters ◽  
Structural Deformation ◽  
Foil Thickness ◽  
Frictional Torque ◽  
Eccentricity Ratio

The thrust foil bearing, as one of the key parts in high-speed rotating machineries, is used to sustain the axial force, and its load performance has a crucial relationship with the structural parameters and working condition. In this paper the top foil is modeled as a thin plate supported by the bumps underneath. The finite element method (FEM) is used to calculate the structural deformation coupled with the pressure distribution obtained through the solution of Reynolds equation by the finite difference method (FDM). The effects of structural and operating parameters, such as rotational speed, eccentricity ratio, top foil thickness and bump foil thickness on the load capacity and frictional torque are discussed in detail. The results show that the increase of rotational speed, eccentricity ratio and bump foil thickness is beneficial to increase the load capacity and frictional torque. The effect of variation of top foil thickness on load capacity is not obvious, which implies that the top foil plays a role in building the lubricant surface rather than providing supporting stiffness.

Analysis of Pressure Response Characteristics and Influencing Factors of the Automatic Pressure Regulating Valve in Electronic-Controlled Pneumatic Braking System of Commercial Vehicle

2021 ◽  
Author(s):  
Hanwei Bao ◽  
Zaiyu Wang ◽  
Xiaoxu Wei ◽  
Gangyan Li
Keyword(s):  
High Speed ◽  
Commercial Vehicle ◽  
Structural Parameters ◽  
Solenoid Valve ◽  
Pressure Response ◽  
Response Characteristics ◽  
Braking System ◽  
Automatic Pressure ◽  
Simulation And Experiment ◽  
Working Principle

Abstract Automatic pressure regulating valve is the core pressure regulating element in electronic-controlled pneumatic braking system of commercial vehicle, its pressure response characteristics directly affect the real-time and rapid pressure regulation. In this paper, the influence of structural parameters of high-speed solenoid valve on its pressure response characteristics is studied. By analyzing the working principle and structure of high-speed solenoid valve, the mathematical model was established by AMESim. Through the combination of simulation and experiment the correctness of the model is verified. Finally, according to the influence law of key structural parameters in high-speed solenoid valve on the pressure response characteristics of automatic pressure regulating valve, a set of optimized parameters are obtained to realize the improvement and optimization of the pressure response characteristics of the automatic pressure regulating valve.

scholarly journals Loading Performance of a Novel Shearer Drum Applied to Thin Coal Seams

Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 358
Author(s):  
Kuidong Gao ◽  
Xiaodi Zhang ◽  
Liqing Sun ◽  
Qingliang Zeng ◽  
Zhihai Liu
Keyword(s):  
Rotational Speed ◽  
Production Efficiency ◽  
Loading Rate ◽  
Positive Impact ◽  
Structural Parameters ◽  
Helix Angle ◽  
Structure Design ◽  
Coal Seams ◽  
Coal Particles ◽  
Relationship Of

The poor loading performance of shearer drums restricts the development and production efficiency of coal in thin coal seams. Changing operation and structural parameters can improve the drum’s loading performance to some extent, but the effect is not obvious. A two-segment differential rotational speed drum (TDRSD) was proposed after analyzing the drum’s influence mechanism on coal particles. To further reveal the drum’s coal loading principle, the velocity, particles distribution, and loading rate were analyzed. The effect of the matching relationship of the rotational speed and helix angle between the front and rear drum are also discussed. The results show that a lower front drum rotational speed had a positive impact on improving the loading performance, and the loading rate first increases and then decreases with the increase in rear drum rotational speed. The optimal loading performance was obtained in the range 60–67.5 rpm. The front drum’s helix angle had no evident effect on loading performance, and the loading rate increase with the increase in the rear drum’s helix angle. The results provide a reference and guidance for operation parameters selection, structure design, and drum optimization.

scholarly journals Development of Real-Time Time Gated Digital (TGD) OFDR Method and Its Performance Verification

Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4865
Author(s):  
Kinzo Kishida ◽  
Artur Guzik ◽  
Ken’ichi Nishiguchi ◽  
Che-Hsien Li ◽  
Daiji Azuma ◽  
...  
Keyword(s):  
Real Time ◽  
Optical Fibers ◽  
High Speed ◽  
Oil And Gas ◽  
Scattered Light ◽  
Oil And Gas Industry ◽  
High Signal ◽  
Chirp Pulse ◽  
Sound Waves ◽  
Industry Applications

Distributed acoustic sensing (DAS) in optical fibers detect dynamic strains or sound waves by measuring the phase or amplitude changes of the scattered light. This contrasts with other distributed (and more conventional) methods, such as distributed temperature (DTS) or strain (DSS), which measure quasi-static physical quantities, such as intensity spectrum of the scattered light. DAS is attracting considerable attention as it complements the conventional distributed measurements. To implement DAS in commercial applications, it is necessary to ensure a sufficiently high signal-noise ratio (SNR) for scattered light detection, suppress its deterioration along the sensing fiber, achieve lower noise floor for weak signals and, moreover, perform high-speed processing within milliseconds (or sometimes even less). In this paper, we present a new, real-time DAS, realized by using the time gated digital-optical frequency domain reflectometry (TGD-OFDR) method, in which the chirp pulse is divided into overlapping bands and assembled after digital decoding. The developed prototype NBX-S4000 generates a chirp signal with a pulse duration of 2 μs and uses a frequency sweep of 100 MHz at a repeating frequency of up to 5 kHz. It allows one to detect sound waves at an 80 km fiber distance range with spatial resolution better than a theoretically calculated value of 2.8 m in real time. The developed prototype was tested in the field in various applications, from earthquake detection and submarine cable sensing to oil and gas industry applications. All obtained results confirmed effectiveness of the method and performance, surpassing, in conventional SM fiber, other commercially available interrogators.

scholarly journals Research and Fabrication of Broadband Ring Flextensional Underwater Transducer

Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1548
Author(s):  
Jiuling Hu ◽  
Lianjin Hong ◽  
Lili Yin ◽  
Yu Lan ◽  
Hao Sun ◽  
...  
Keyword(s):  
High Speed ◽  
Structural Parameters ◽  
Low Frequency ◽  
Flexural Vibration ◽  
Underwater Acoustic Communication ◽  
Voltage Response ◽  
Water Tank ◽  
Spherical Cap ◽  
Finite Element Software ◽  
Underwater Transducer

At present, high-speed underwater acoustic communication requires underwater transducers with the characteristics of low frequency and broadband. The low-frequency transducers also are expected to be low-frequency directional for realization of point-to-point communication. In order to achieve the above targets, this paper proposes a new type of flextensional transducer which is constructed of double mosaic piezoelectric ceramic rings and spherical cap metal shells. The transducer realizes broadband transmission by means of the coupling between radial vibration of the piezoelectric rings and high-order flexural vibration of the spherical cap metal shells. The low-frequency directional transmission of the transducer is realized by using excitation signals with different amplitude and phase on two mosaic piezoelectric rings. The relationship between transmitting voltage response (TVR), resonance frequency and structural parameters of the transducer is analyzed by finite element software COMSOL. The broadband performance of the transducer is also optimized. On this basis, the low-frequency directivity of the transducer is further analyzed and the ratio of the excitation signals of the two piezoelectric rings is obtained. Finally, a prototype of the broadband ring flextensional underwater transducer is fabricated according to the results of simulation. The electroacoustic performance of the transducer is tested in an anechoic water tank. Experimental results show that the maximum TVR of the transducer is 147.2 dB and the operation bandwidth is 1.5–4 kHz, which means that the transducer has good low-frequency, broadband transmission capability. Meanwhile, cardioid directivity is obtained at 1.4 kHz and low-frequency directivity is realized.

Simulation and Experiment on the Residual Stress in Super-High Speed Grinding

2010 ◽  
Vol 135 ◽  
pp. 238-242
Author(s):  
Yue Ming Liu ◽  
Ya Dong Gong ◽  
Wei Ding ◽  
Ting Chao Han
Keyword(s):  
Residual Stress ◽  
High Speed ◽  
Element Model ◽  
Residual Stress Distribution ◽  
X Ray Diffraction ◽  
Machined Surface ◽  
X Ray ◽  
High Speed Grinding ◽  
Simulation And Experiment ◽  
Cylindrical Workpiece

In this paper, effective finite element model have been developed to simulation the plastic deformation cutting in the process for a single particle via the software of ABAQUS, observing the residual stress distribution in the machined surface, the experiment of grinding cylindrical workpiece has been brought in the test of super-high speed grinding, researching the residual stress under the machined surface by the method of X-ray diffraction, which can explore the different stresses from different super-high speed in actual, and help to analyze the means of reducing the residual stresses in theory.

Reynolds-averaged Navier–Stokes simulation of hydrofoil effects on hydrodynamic coefficients of a catamaran in forced oscillation

2016 ◽  
Vol 231 (2) ◽  
pp. 364-383
Author(s):  
Amin Najafi ◽  
Mohammad Saeed Seif
Keyword(s):  
High Speed ◽  
Experimental Approach ◽  
Navier Stokes ◽  
Hydrodynamic Coefficients ◽  
Laboratory Equipment ◽  
Factors Affecting ◽  
High Frequencies ◽  
Frequency Independent ◽  
Reynolds Averaged Navier Stokes

Determination of high-speed crafts’ hydrodynamic coefficients will help to analyze the dynamics of these kinds of vessels and the factors affecting their dynamic stabilities. Also, it can be useful and effective in controlling the vessel instabilities. The main purpose of this study is to determine the coefficients of longitudinal motions of a planing catamaran with and without a hydrofoil using Reynolds-averaged Navier–Stokes method to evaluate the foil effects on them. Determination of hydrodynamic coefficients by experimental approach is costly and requires meticulous laboratory equipment; therefore, utilizing the numerical methods and developing a virtual laboratory seem highly efficient. In this study, the numerical results for hydrodynamic coefficients of a high-speed craft are verified against Troesch’s experimental results. In the following, after determination of hydrodynamic coefficients of a planing catamaran with and without foil, the foil effects on its hydrodynamic coefficients are evaluated. The results indicate that most of the coefficients are frequency-independent especially at high frequencies.

scholarly journals Operating temperatures of oil-lubricated medium-speed gears: Numerical models and experimental results

2003 ◽  
Vol 217 (2) ◽  
pp. 87-106 ◽  
Author(s):  
H Long ◽  
A A Lord ◽  
D T Gethin ◽  
B J Roylance
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Surface Temperature ◽  
Rotational Speed ◽  
High Speed ◽  
Applied Load ◽  
Frictional Heat ◽  
Transfer Coefficients ◽  
Gear Teeth ◽  
Heat Transfer Coefficients

This paper investigates the effects of gear geometry, rotational speed and applied load, as well as lubrication conditions on surface temperature of high-speed gear teeth. The analytical approach and procedure for estimating frictional heat flux and heat transfer coefficients of gear teeth in high-speed operational conditions was developed and accounts for the effect of oil mist as a cooling medium. Numerical simulations of tooth temperature based on finite element analysis were established to investigate temperature distributions and variations over a range of applied load and rotational speed, which compared well with experimental measurements. A sensitivity analysis of surface temperature to gear configuration, frictional heat flux, heat transfer coefficients, and oil and ambient temperatures was conducted and the major parameters influencing surface temperature were evaluated.

Analysis of the Lubrication Regimes at the Small End and Big End of a Connecting Rod of a High Performance Motorbike Engine

2012 ◽  
Author(s):  
Luca Bertocchi ◽  
Matteo Giacopini ◽  
Daniele Dini
Keyword(s):  
Rotational Speed ◽  
High Speed ◽  
High Performance ◽  
Hydrodynamic Lubrication ◽  
Vertical Axis ◽  
Connecting Rod ◽  
Lubrication Regimes ◽  
High Speed Rotation ◽  
Speed Rotation ◽  
Squeeze Effect

In the present paper, the algorithm proposed by Giacopini et. al. [1], based on a mass-conserving formulation of the Reynolds equation using the concept of complementarity is suitably extended to include the effects of compressibility, piezoviscosity and shear-thinning on the lubricant properties. This improved algorithm is employed to analyse the performance of the lubricated small end and big end bearings of a connecting rod of a high performance motorbike engine. The application of the algorithm proposed to both the small end and the big end of a con-rod is challenging because of the different causes that sustain the hydrodynamic lubrication in the two cases. In the con-rod big end, the fluid film is mainly generated by the relative high speed rotation between the rod and the crankshaft. The relative speed between the two races forms a wedge of fluid that assures appropriate lubrication and avoids undesired direct contacts. On the contrary, at the con-rod small end the relative rotational speed is low and a complete rotation between the mating surfaces does not occurs since the con-rod only oscillates around its vertical axis. Thus, at every revolution of the crankshaft, there are two different moments in which the relative rotational speed between the con-rod and the piston pin is null. Therefore, the dominant effect in the lubrication is the squeeze caused by the high loads transmitted through the piston pin. In particular both combustion forces and inertial forces contribute to the squeeze effect. This work shows how the formulation developed by the authors is capable of predicting the performance of journal bearings in the unsteady regime, where cavitation and reformation occur several times. Moreover, the effects of the pressure and the shear rate on the density and on the viscosity of the lubricant are taken into account.

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