scholarly journals Application of Multi-Dimension Input Convolutional Neural Network in Fault Diagnosis of Rolling Bearings

2019 ◽  
Vol 9 (13) ◽  
pp. 2690 ◽  
Author(s):  
Tao Zan ◽  
Hui Wang ◽  
Min Wang ◽  
Zhihao Liu ◽  
Xiangsheng Gao

Aiming at the problem of poor robustness of the intelligent diagnostic model, a fault diagnosis model of rolling bearing based on a multi-dimension input convolutional neural network (MDI-CNN) is proposed. Compared with the traditional convolution neural network, the proposed model has multiple input layers. Therefore, it can fuse the original signal and processed signal—making full use of advantages of the convolutional neural networks to learn the original signal characteristics automatically, and also improving recognition accuracy and anti-jamming ability. The feasibility and validity of the proposed MDI-CNN are verified, and its advantages are proved by comparison with the other related models. Moreover, the robustness of the model is tested by adding the noise to the test set. Finally, the stability of the model is verified by two experiments. The experimental results show that the proposed model improves the recognition rate, robustness and convergence performance of the traditional convolution model and has good generalization ability.

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Defeng Lv ◽  
Huawei Wang ◽  
Changchang Che

Purpose The purpose of this study is to achieve an accurate intelligent fault diagnosis of rolling bearing. Design/methodology/approach To extract deep features of the original vibration signal and improve the generalization ability and robustness of the fault diagnosis model, this paper proposes a fault diagnosis method of rolling bearing based on multiscale convolutional neural network (MCNN) and decision fusion. The original vibration signals are normalized and matrixed to form grayscale image samples. In addition, multiscale samples can be achieved by convoluting these samples with different convolution kernels. Subsequently, MCNN is constructed for fault diagnosis. The results of MCNN are put into a data fusion model to obtain comprehensive fault diagnosis results. Findings The bearing data sets with multiple multivariate time series are used to testify the effectiveness of the proposed method. The proposed model can achieve 99.8% accuracy of fault diagnosis. Based on MCNN and decision fusion, the accuracy can be improved by 0.7%–3.4% compared with other models. Originality/value The proposed model can extract deep general features of vibration signals by MCNN and obtained robust fault diagnosis results based on the decision fusion model. For a long time series of vibration signals with noise, the proposed model can still achieve accurate fault diagnosis.


2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
Junfeng Guo ◽  
Xingyu Liu ◽  
Shuangxue Li ◽  
Zhiming Wang

As one of the important parts of modern mechanical equipment, the accurate real-time diagnosis of rolling bearing is particularly important. Traditional fault diagnosis methods have some disadvantages, such as low diagnostic accuracy and difficult fault feature extraction. In this paper, a method combining Wavelet transform (WT) and Deformable Convolutional Neural Network (D-CNN) is proposed to realize accurate real-time fault diagnosis of end-to-end rolling bearing. The vibration signal of rolling bearing is taken as the monitoring target. Firstly, the Orthogonal Matching Pursuit (OMP) algorithm is used to remove the harmonic signal and retain the impact signal and noise. Secondly, the time-frequency map of the signal is obtained by time-frequency transform using Wavelet analysis. Finally, the D-CNN is used for feature extraction and classification. The experimental results show that the accuracy of the method can reach 99.9% under various fault modes, and it can accurately identify the fault of rolling bearing.


2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Fu-Yan Guo ◽  
Yan-Chao Zhang ◽  
Yue Wang ◽  
Pei-Jun Ren ◽  
Ping Wang

Reciprocating compressors play a vital role in oil, natural gas, and general industrial processes. Their safe and stable operation directly affects the healthy development of the enterprise economy. Since the valve failure accounts for 60% of the total failures when the reciprocating compressor fails, it is of great significance to quickly find and diagnose the failure type of the valve for the fault diagnosis of the reciprocating compressor. At present, reciprocating compressor valve fault diagnosis based on deep neural networks requires sufficient labeled data for training, but valve in real-case reciprocating compressor (VRRC) does not have enough labeled data to train a reliable model. Fortunately, the data of valve in laboratory reciprocating compressor (VLRC) contains relevant fault diagnosis knowledge. Therefore, inspired by the idea of transfer learning, a fault diagnosis method for reciprocating compressor valves based on transfer learning convolutional neural network (TCNN) is proposed. This method uses convolutional neural network (CNN) to extract the transferable features of gas temperature and pressure data from VLRC and VRRC and establish pseudolabels for VRRC unlabeled data. Three regularization terms, the maximum mean discrepancy (MMD) of the transferable features of VLRC and VRRC data, the error between the VLRC sample label prediction and the actual label, and the error between the VRRC sample label prediction and the pseudolabel, are proposed. Their weighted sum is used as an objective function to train the model, thereby reducing the distribution difference of domain feature transfer and increasing the distance between learning feature classes. Experimental results show that this method uses VLRC data to identify the health status of VRRC, and the fault recognition rate can reach 98.32%. Compared with existing methods, this method has higher diagnostic accuracy, which proves the effectiveness of this method.


2021 ◽  
Vol 1207 (1) ◽  
pp. 012003
Author(s):  
Xukun Hou ◽  
Pengjie Hu ◽  
Wenliao Du ◽  
Xiaoyun Gong ◽  
Hongchao Wang ◽  
...  

Abstract Aiming at the typical non-stationary and nonlinear characteristics of rolling bearing vibration signals, a multi-scale convolutional neural network method for bearing fault diagnosis based on wavelet transform and one-dimensional convolutional neural network is proposed. First, the signal is decomposed into multi scale components with wavelet transform, and then each scale component is reconstructed. The reconstructed signal is subjected to the Fourier transform to obtain the frequency spectrum representation, which is used as the input of the one-dimensional convolutional neural network. Finally, one-dimensional convolution neural network is used to learn the features of the input data and recognize the bearing fault. The performance of the model is verified by using data sets of rolling bearing. The results show that this method can intelligent feature extraction and obtain 99.94% diagnostic accuracy.


Sensors ◽  
2021 ◽  
Vol 21 (20) ◽  
pp. 6754
Author(s):  
Hongtao Tang ◽  
Shengbo Gao ◽  
Lei Wang ◽  
Xixing Li ◽  
Bing Li ◽  
...  

Rolling bearings are widely used in industrial manufacturing, and ensuring their stable and effective fault detection is a core requirement in the manufacturing process. However, it is a great challenge to achieve a highly accurate rolling bearing fault diagnosis because of the severe imbalance and distribution differences in fault data due to weak early fault features and interference from environmental noise. An intelligent fault diagnosis strategy for rolling bearings based on grayscale image transformation, a generative adversative network, and a convolutional neural network was proposed to solve this problem. First, the original vibration signal is converted into a grayscale image. Then more training samples are generated using GANs to solve severe imbalance and distribution differences in fault data. Finally, the rolling bearing condition detection and fault identification are carried out by using SECNN. The availability of the method is substantiated by experiments on datasets with different data imbalance ratios. In addition, the superiority of this diagnosis strategy is verified by comparing it with other mainstream intelligent diagnosis techniques. The experimental result demonstrates that this strategy can reach more than 99.6% recognition accuracy even under substantial environmental noise interference or changing working conditions and has good stability in the presence of a severe imbalance in fault data.


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