scholarly journals A Deep Learning Method for Bearing Fault Diagnosis through Stacked Residual Dilated Convolutions

2019 ◽  
Vol 9 (9) ◽  
pp. 1823 ◽  
Author(s):  
Zilong Zhuang ◽  
Huichun Lv ◽  
Jie Xu ◽  
Zizhao Huang ◽  
Wei Qin

Real-time monitoring and fault diagnosis of bearings are of great significance to improve production safety, prevent major accidents, and reduce production costs. However, there are three primary concerns in the current research, namely real-time performance, effectiveness, and generalization performance. In this paper, a deep learning method based on stacked residual dilated convolutional neural network (SRDCNN) is proposed for real-time bearing fault diagnosis, which is subtly combined by the dilated convolution, the input gate structure of long short-term memory network (LSTM) and the residual network. In the SRDCNN model, the dilated convolution is used to exponentially increase the receptive field of convolution kernel and extract features from the sample with more points, alleviating the influence of randomness. The input gate structure of LSTM could effectively remove noise and control the entry of information contained in the input sample. Meanwhile, the residual network is introduced to overcome the problem of vanishing gradients caused by the deeper structure of the neural network, hence improving the overall classification accuracy. The experimental results indicate that compared with three excellent models, the proposed SRDCNN model has higher denoising ability and better workload adaptability.

Energies ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 5150
Author(s):  
Shiza Mushtaq ◽  
M. M. Manjurul Islam ◽  
Muhammad Sohaib

This paper presents a comprehensive review of the developments made in rotating bearing fault diagnosis, a crucial component of a rotatory machine, during the past decade. A data-driven fault diagnosis framework consists of data acquisition, feature extraction/feature learning, and decision making based on shallow/deep learning algorithms. In this review paper, various signal processing techniques, classical machine learning approaches, and deep learning algorithms used for bearing fault diagnosis have been discussed. Moreover, highlights of the available public datasets that have been widely used in bearing fault diagnosis experiments, such as Case Western Reserve University (CWRU), Paderborn University Bearing, PRONOSTIA, and Intelligent Maintenance Systems (IMS), are discussed in this paper. A comparison of machine learning techniques, such as support vector machines, k-nearest neighbors, artificial neural networks, etc., deep learning algorithms such as a deep convolutional network (CNN), auto-encoder-based deep neural network (AE-DNN), deep belief network (DBN), deep recurrent neural network (RNN), and other deep learning methods that have been utilized for the diagnosis of rotary machines bearing fault, is presented.


IEEE Access ◽  
2019 ◽  
Vol 7 ◽  
pp. 42373-42383 ◽  
Author(s):  
Jianyu Wang ◽  
Zhenling Mo ◽  
Heng Zhang ◽  
Qiang Miao

Sensors ◽  
2020 ◽  
Vol 20 (22) ◽  
pp. 6437
Author(s):  
Sihan Wang ◽  
Dazhi Wang ◽  
Deshan Kong ◽  
Jiaxing Wang ◽  
Wenhui Li ◽  
...  

Fault diagnosis methods based on deep learning and big data have achieved good results on rotating machinery. However, the conventional deep learning method of bearing fault diagnosis is mostly based on laboratory artificial simulation data, and there is an error with actual fault data, which will reduce the generalization performance of the deep learning method. In addition, labeled data are very precious in real industrial environment. Due to expensive equipment and personnel safety issues, it is difficult to obtain a large amount of high-quality fault labeling data. Therefore, in this paper, we propose a metric-based meta-learning method named Reinforce Relation Network (RRN) for diagnosing bearing faults with few-shot samples. In the proposed method, a 1D convolution neural network is used to extract fault features, and a metric learner is used to predict the similarity between samples under different transfer conditions. Label smoothing and the Adabound algorithm are utilized to further improve the performance of network classification. The performance of the proposed method is verified on a dataset which contains artificial damage and natural damage data. The comparison studies with other methods demonstrate the superiority of the proposed method in the few-shot scenario.


Energies ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3937 ◽  
Author(s):  
Tengda Huang ◽  
Sheng Fu ◽  
Haonan Feng ◽  
Jiafeng Kuang

Recently, deep learning technology was successfully applied to mechanical fault diagnosis. The convolutional neural network (CNN), as a prevalent deep learning model, occupies a place in intelligent fault diagnosis, which reduces the need for human feature extraction and prior knowledge, thereby achieving an end-to-end intelligent fault diagnosis model. However, the data for mechanical fault diagnosis in practical application are limited, the CNN model is too deep and too complex, making it prone to overfitting, and a model with too simple a structure and shallow layers cannot fully learn the effective features of the data. Convolutional filters with fixed window sizes are widely used in existing CNN models, which cannot flexibly select variable pivotal features. The model may be interfered with by redundant information in feature maps during training. Therefore, in this paper, a novel shallow multi-scale convolutional neural network with attention is proposed for bearing fault diagnosis. The shallow multi-scale convolutional neural network structure can fully learn the feature information of input data without overfitting. For the first time, a feature attention mechanism is developed for fault diagnosis to adaptively select features for classification more effectively, where the pivotal feature was emphasized, and the redundant feature was weakened through an attention mechanism. The time frequency representations as the input of the model were obtained from the vibration time domain signals, which contain the complete time domain and frequency domain information of the vibration signals. Compared with the current popular diagnostic methods, the results show that the proposed diagnostic method has fairly high accuracy, and its performance is superior to the existing methods. The average recognition accuracy was 99.86%, and the weak recognition rate of I-07 and I-14 labels was improved.


Sensors ◽  
2019 ◽  
Vol 19 (5) ◽  
pp. 1088 ◽  
Author(s):  
Gaowei Xu ◽  
Min Liu ◽  
Zhuofu Jiang ◽  
Dirk Söffker ◽  
Weiming Shen

Recently, research on data-driven bearing fault diagnosis methods has attracted increasing attention due to the availability of massive condition monitoring data. However, most existing methods still have difficulties in learning representative features from the raw data. In addition, they assume that the feature distribution of training data in source domain is the same as that of testing data in target domain, which is invalid in many real-world bearing fault diagnosis problems. Since deep learning has the automatic feature extraction ability and ensemble learning can improve the accuracy and generalization performance of classifiers, this paper proposes a novel bearing fault diagnosis method based on deep convolutional neural network (CNN) and random forest (RF) ensemble learning. Firstly, time domain vibration signals are converted into two dimensional (2D) gray-scale images containing abundant fault information by continuous wavelet transform (CWT). Secondly, a CNN model based on LeNet-5 is built to automatically extract multi-level features that are sensitive to the detection of faults from the images. Finally, the multi-level features containing both local and global information are utilized to diagnose bearing faults by the ensemble of multiple RF classifiers. In particular, low-level features containing local characteristics and accurate details in the hidden layers are combined to improve the diagnostic performance. The effectiveness of the proposed method is validated by two sets of bearing data collected from reliance electric motor and rolling mill, respectively. The experimental results indicate that the proposed method achieves high accuracy in bearing fault diagnosis under complex operational conditions and is superior to traditional methods and standard deep learning methods.


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