scholarly journals Influence of Burner Nozzle Parameters Analysis on the Aluminium Melting Process

2019 ◽  
Vol 9 (8) ◽  
pp. 1614 ◽  
Author(s):  
Róbert Dzurňák ◽  
Augustín Varga ◽  
Ján Kizek ◽  
Gustáv Jablonský ◽  
Ladislav Lukáč
Keyword(s):  
Natural Gas ◽  
Specific Energy Consumption ◽  
Melting Process ◽  
Input Power ◽  
Melting Time ◽  
Measurement Results ◽  
Air Nozzle ◽  
Burner Nozzle ◽  
The Impact ◽  
Oxygen Concentrations

The paper presents the results of the optimisation of burner nozzle diameters during the combustion of natural gas under the conditions of increasing oxygen concentrations in the oxidizer in aluminium melting processes in drum rotary furnaces. The optimisation of outlet nozzle diameters was performed employing the method of experimental measurements, the results of which can be used for aluminium melting in hearth furnaces. The measurements were carried out using an experimental upstream burner with 13.5 kW input power. The monitored oxygen concentrations in the oxidizer ranged from 21% to 50%. The measurements were performed and evaluated in two variations of the burner configuration (geometry). In the first study, the impact of the enriched oxidizer on the melting of aluminium ingots was evaluated with the defined diameter of the air nozzle, which resulted in a reduction of the aluminium charge melting time by 50% at 45.16% oxygen concentration in the oxidizer, thus achieving savings in the consumption of fuel used for melting. In the second study, the diameter was optimised depending on the combustion rate of the natural gas and oxidizer mixture. The optimisation of the nozzle parameters resulted in the reduction of the charge melting time by 23.66%, while the same 25% enriched oxidizer was used. With the rise of the enrichment level to 35%, further reduction by approximately 12% was observed. The measurement results prove considerable influence of the parameter (geometry) optimisation of the outlet nozzles and oxidizer enrichment. Appropriately selected parameters of the burner can contribute to achieving comparable results at a lower enrichment of the oxidizer. The obtained results demonstrate the intensification of the heat transfer in the current thermal aggregates. The research conclusions confirm that oxygen-enhanced combustion and modification of existing burners reduces the specific energy consumption on the process and reduces CO2 emissions.

scholarly journals Role of honeycomb structure in improving the melting process of a phase change material inside a latent heat storage unit

2021 ◽  
Vol 19 ◽  
pp. 589-592
Author(s):  
M. Hariss ◽  
◽  
M. El Alami ◽  
A. Gounni
Keyword(s):  
Heat Transfer ◽  
Phase Change ◽  
Numerical Study ◽  
Melting Process ◽  
Honeycomb Structure ◽  
Melting Time ◽  
Storage Unit ◽  
Latent Heat Storage ◽  
The Impact

In this work, a numerical study is performed to analyze the impact of honeycomb structure on heat transfer within the PCM. The modeling is based on a transient calculation making it possible to analyze the phase change of the paraffin using the commercial software "Fluent" based on the enthalpy-porosity model. The results showed that the impregnation of a metal matrix in a rectangular enclosure helps to decrease the melting time and thus improve the heat transfer within the PCM.

Some Opportunities to Improve Glass Melting

2008 ◽  
Vol 39-40 ◽  
pp. 453-458
Author(s):  
Lubomír Nĕmec ◽  
Marcela Jebavá
Keyword(s):  
Glass Melting ◽  
Specific Energy Consumption ◽  
Melting Process ◽  
Soda Lime ◽  
Bubble Nucleation ◽  
Sulfur Compounds ◽  
Point Of View ◽  
Bubble Behavior ◽  
The Impact ◽  
Bubble Removal

The values of the specific energy consumption and the melting performance calculated from laboratory measurements of soda-lime-silica glass predict efficient sand dissolution and bubble removal under conditions of rapid melting kinetics and high utilization of the melting space. The impact of glass flow character on bubble removal was investigated in the continuous horizontal or vertical melting channel. The results gave a chance to control the fining performance of the channel by proper temperature boundary conditions. The model of the bubble behavior under effect of both gravitational and centrifugal force has been established in the rotating discontinuous cylinder. The separation of bubbles by centrifuging was influenced by bubble contraction and by partial or complete dissolution in the melt; optimum conditions of the process, applicable in practice, lie in the region of relatively low rotation velocities. Sulfur compounds as chemical accelerator of glass melting were investigated from the point of view of several processes: sand dissolution, fining, bubble nucleation and melt foaming. The experimental work attempts to present the picture of glass melting with sulfur compounds in its complexity. The presented subjects are intended to contribute to advanced glass melting process.

scholarly journals Latent Heat Thermal Storage of Nano-Enhanced Phase Change Material Filled by Copper Foam with Linear Porosity Variation in Vertical Direction

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1508
Author(s):  
Mohammad Ghalambaz ◽  
Mohammad Shahabadi ◽  
S. A. M Mehryan ◽  
Mikhail Sheremet ◽  
Obai Younis ◽  
...  
Keyword(s):  
Natural Convection ◽  
Phase Change ◽  
Phase Change Material ◽  
Metal Foam ◽  
Vertical Direction ◽  
Melting Time ◽  
Copper Foam ◽  
Average Porosity ◽  
The Impact ◽  
Change Material

The melting flow and heat transfer of copper-oxide coconut oil in thermal energy storage filled with a nonlinear copper metal foam are addressed. The porosity of the copper foam changes linearly from bottom to top. The phase change material (PCM) is filled into the metal foam pores, which form a composite PCM. The natural convection effect is also taken into account. The effect of average porosity; porosity distribution; pore size density; the inclination angle of enclosure; and nanoparticles’ concentration on the isotherms, melting maps, and the melting rate are investigated. The results show that the average porosity is the most important parameter on the melting behavior. The variation in porosity from 0.825 to 0.9 changes the melting time by about 116%. The natural convection flows are weak in the metal foam, and hence, the impact of each of the other parameters on the melting time is insignificant (less than 5%).

scholarly journals The Impact of Elongation on Change in Electrical Resistance of Electrically Conductive Yarns Woven into Fabric

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3390
Author(s):  
Željko Knezić ◽  
Željko Penava ◽  
Diana Šimić Penava ◽  
Dubravko Rogale
Keyword(s):  
Mathematical Model ◽  
Electrical Resistance ◽  
Electrically Conductive ◽  
Textile Materials ◽  
Measurement Results ◽  
Conductive Yarns ◽  
Yarn Count ◽  
As Relationship ◽  
The Impact ◽  
The Mathematical Model

Electrically conductive yarns (ECYs) are gaining increasing applications in woven textile materials, especially in woven sensors suitable for incorporation into clothing. In this paper, the effect of the yarn count of ECYs woven into fabric on values of electrical resistance is analyzed. We also observe how the direction of action of elongation force, considering the position of the woven ECY, effects the change in the electrical resistance of the electrically conductive fabric. The measurements were performed on nine different samples of fabric in a plain weave, into which were woven ECYs with three different yarn counts and three different directions. Relationship curves between values of elongation forces and elongation to break, as well as relationship curves between values of electrical resistance of fabrics with ECYs and elongation, were experimentally obtained. An analytical mathematical model was also established, and analysis was conducted, which determined the models of function of connection between force and elongation, and between electrical resistance and elongation. The connection between the measurement results and the mathematical model was confirmed. The connection between the mathematical model and the experimental results enables the design of ECY properties in woven materials, especially textile force and elongation sensors.

Comparison Between Two-Shaft Simple and Single-Shaft Recuperated Brayton Cycles Using Different Types of Gaseous Fuels

2010 ◽  
Author(s):  
A. K. Malkogianni ◽  
A. Tourlidakis ◽  
A. L. Polyzakis
Keyword(s):  
Natural Gas ◽  
Gas Turbines ◽  
Alternative Fuels ◽  
High Efficiency ◽  
Heating Value ◽  
Gaseous Fuels ◽  
Oil And Natural Gas ◽  
Parametric Studies ◽  
The Impact ◽  
Lower Heating

Geopolitical issues give rise to problems in the smooth and continuous flow of oil and natural gas from the production countries to the consumers’ development countries. In addition, severe environmental issues such as greenhouse gas emissions, eventually guide the consumers to fuels more suitable to the present situation. Alternative fuels such as biogas and coal gas have recently become more attractive because of their benefits, especially for electricity generation. On the other hand, the use of relatively low heating value fuels has a significant effect to the performance parameters of gas turbines. In this paper, the impact of using four fuels with different heating value in the gas turbine performance is simulated. Based on the high efficiency and commercialization criteria, two types of engines are chosen to be simulated: two-shaft simple and single-shaft recuperated cycle gas turbines. The heating values of the four gases investigated, correspond to natural gas and to a series of three gases with gradually lower heating values than that of natural gas. The main conclusions drawn from this design point (DP) and off-design (OD) analysis is that, for a given TET, efficiency increases for both engines when gases with low heating value are used. On the contrary, when power output is kept constant, the use of gases with low heating value will result in a decrease of thermal efficiency. A number of parametric studies are carried out and the effect of operating parameters on performance is assessed. The analysis is performed with customized software, which has been developed for this purpose.

Fuel Flexibility Influences on Premixed Combustor Blowout, Flashback, Autoignition and Instability

2006 ◽  
Author(s):  
Tim Lieuwen ◽  
Vince McDonell ◽  
Eric Petersen ◽  
Domenic Santavicca
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Dynamic Stability ◽  
Current Understanding ◽  
Fuel Composition ◽  
Fuel Flexibility ◽  
Lean Premixed ◽  
Gas Fuel ◽  
The Impact ◽  
Underlying Processes

This paper addresses the impact of fuel composition on the operability of lean premixed gas turbine combustors. This is an issue of current importance due to variability in the composition of natural gas fuel supplies and interest in the use of syngas fuels. Of particular concern is the effect of fuel composition on combustor blowout, flashback, dynamic stability, and autoignition. This paper reviews available results and current understanding of the effects of fuel composition on the operability of lean premixed combustors. It summarizes the underlying processes that must be considered when evaluating how a given combustor’s operability will be affected as fuel composition is varied.

Discussion of Oxygen Threshold Level for Corrosion Management in Seawater Injection Systems

2021 ◽  
Author(s):  
Jean Vicente Ferrari
Keyword(s):  
Corrosion Rate ◽  
Oxygen Reduction ◽  
Water Injection ◽  
Steel Corrosion ◽  
Threshold Level ◽  
International Standards ◽  
Limiting Current ◽  
Order Of Magnitude ◽  
The Impact ◽  
Oxygen Concentrations

Abstract Generally, in water injection systems, oxygen levels starting from around eight ppm are deoxygenated to below 50 ppm, following international standards' guidelines. This work aims to discuss the impact of such a magnitude value of oxygen contamination on steel corrosion in seawater injection systems by analysing theoretical polarisation curves and results from published works with different approaches. Corrosion models consider mass-transfer controlled diffusion of oxygen to predict the maximum steel corrosion rate, which depends on the oxygen limiting current, which in turn is strongly influenced by flow velocity. The effect of free chlorine on corrosion in seawater injection systems has also been considered and included in an oxygen equivalent parameter. In such systems, where oxygen reduction is the key cathodic reaction, the corrosion process may be under cathodic activation control, independent of flow at higher velocities or when erosion-corrosion begins. In this work, theoretical polarisation curves were constructed by using published oxygen and chlorine cathodic limiting currents (iLc) on carbon steel and a noble metal electrode, respectively. Aerated (200 ppb and 9000 ppb of oxygen) and deaerated conditions (50 ppb of oxygen) and the presence of 300 ppb of chlorine were applied to the assumed exchange current densities (io). Neutral (pH 7) and acid (pH 4) conditions (considering the presence of CO2) were also assumed to be at room temperature and pressure. Since the corrosion rate in lower oxygen concentrations (ppb order of magnitude) may result in corrosion rates of the same order of magnitude than in higher oxygen concentrations (ppm order of magnitude) when comparing and analysing results from experimental, semi-empirical or mechanistic approaches, it is necessary to weigh up the effects of both steel surface (bare or scaled/corrosion products) and flow. At oxygen concentrations below 200 ppb and under acid conditions, the contribution of H+ reduction on corrosion rate starts to be higher than oxygen reduction, mainly in the absence of chlorine.

The impact of resource on remote quantum correlation Preparation

2015 ◽  
Vol 15 (13&14) ◽  
pp. 1223-1232
Author(s):  
Chengjun Wu ◽  
Bin Luo ◽  
Hong Guo
Keyword(s):  
Quantum Entanglement ◽  
Quantum Correlation ◽  
Quantum Discord ◽  
Entangled States ◽  
Shared Resources ◽  
Classical Communication ◽  
Bell Measurement ◽  
Measurement Results ◽  
The Impact

When Alice and Bob share two pairs of quantum correlated states, Alice can remotely prepare quantum entanglement and quantum discord in Bob’s side by measuring the parts in her side and telling Bob the measurement results by classical communication. For remote entanglement preparation, entanglement is necessary . We find that for some shared resources having the same amount of entanglement, when Bell measurement is used, the entanglement remotely prepared can be different, and more discord in the resources actually decreases the entanglement prepared. We also find that for some resources with more entanglement, the entanglement remotely prepared may be less. Therefore, we conclude that entanglement is a necessary resource but may not be the only resource responsible for the entanglement remotely prepared, and discord does not likely to assist this process. Also, for the preparation of discord, we find that some states with no entanglement could outperform entangled states.

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