scholarly journals Biomechanical Evaluation of a New Fixation Type in 3D-Printed Periacetabular Implants using a Finite Element Simulation

2019 ◽  
Vol 9 (5) ◽  
pp. 820 ◽  
Author(s):  
Dae Park ◽  
Aekyeong Lim ◽  
Jong Park ◽  
Kwon Lim ◽  
Hyun Kang
Keyword(s):  
Finite Element ◽  
Mechanical Stability ◽  
Fe Simulation ◽  
Plate Fixation ◽  
High Stress ◽  
Plate Model ◽  
Pubic Ramus ◽  
3D Printed ◽  
Iliac Fixation ◽  
Fixation Area

Pelvic implants require complex geometrical shapes to reconstruct unusual areas of bone defects, as well as a high mechanical strength in order to endure high compressive loads. The electron beam melting (EBM) method is capable of directly fabricating complex metallic structures and shapes based on digital models. Fixation design is important during the 3D printing of pelvic implants, given that the fixation secures the pelvic implants to the remaining bones, while also bearing large amounts of the loads placed on the bone. In this study, a horseshoe-shaped plate fixation with a bridge component between two straight plates is designed to enhance the mechanical stability of pelvic implants. The aim of this study is to investigate the biomechanics of the horseshoe-shaped plate fixation in a 3D-printed pelvic implant using a finite element (FE) simulation. First, computed tomography (CT) scans were acquired from a patient with periacetabular bone tumors. Second, 3D FE implant models were created using the patient’s Digital Imaging and Communications in Medicine (DICOM) data. Third, a FE simulation was conducted and the stress distribution between a conventional straight-type plate model, and the horseshoe-shaped plate model was compared. In both of the models, high-stress regions were observed at the iliac fixation area. In contrast, minimal stress regions were located at the pubic ramus and ischium fixation area. The key finding of this study was that the maximal stress of the horseshoe-shaped plate model (38.6 MPa) was 21% lower than that of the straight-type plate model (48.9 MPa) in the iliac fixation area. The clinical potential for the application of the horseshoe-shaped plate fixation model to the pelvic implant has been demonstrated, although this is a pilot study.

A Finite Element (FE) simulation of naked solid steel beam at elevated temperature

2018 ◽  
Vol 10 (9) ◽  
Author(s):  
Fariz Aswan Ahmad Zakwan ◽  
◽  
Renga Rao Krishnamoorthy ◽  
Azmi Ibrahim ◽  
Ruqayyah Ismail ◽  
...  
Keyword(s):  
Finite Element ◽  
Elevated Temperature ◽  
Fe Simulation ◽  
Steel Beam

The Influence of Loading Position in A Priori High Stress Detection using Mode Superposition

2020 ◽  
Vol 1 (1) ◽  
pp. 93-102
Author(s):  
Carsten Strzalka ◽  
◽  
Manfred Zehn ◽  
Keyword(s):  
Finite Element ◽  
Degrees Of Freedom ◽  
Equations Of Motion ◽  
A Priori ◽  
High Stress ◽  
Von Mises Stress ◽  
Detailed Knowledge ◽  
Variable Loading ◽  
Numerical Effort ◽  
Von Mises

For the analysis of structural components, the finite element method (FEM) has become the most widely applied tool for numerical stress- and subsequent durability analyses. In industrial application advanced FE-models result in high numbers of degrees of freedom, making dynamic analyses time-consuming and expensive. As detailed finite element models are necessary for accurate stress results, the resulting data and connected numerical effort from dynamic stress analysis can be high. For the reduction of that effort, sophisticated methods have been developed to limit numerical calculations and processing of data to only small fractions of the global model. Therefore, detailed knowledge of the position of a component’s highly stressed areas is of great advantage for any present or subsequent analysis steps. In this paper an efficient method for the a priori detection of highly stressed areas of force-excited components is presented, based on modal stress superposition. As the component’s dynamic response and corresponding stress is always a function of its excitation, special attention is paid to the influence of the loading position. Based on the frequency domain solution of the modally decoupled equations of motion, a coefficient for a priori weighted superposition of modal von Mises stress fields is developed and validated on a simply supported cantilever beam structure with variable loading positions. The proposed approach is then applied to a simplified industrial model of a twist beam rear axle.

scholarly journals Finite element analysis of double‐plate fixation using reversed locking compression‐distal femoral plates for Vancouver B1 periprosthetic femoral fractures

2021 ◽  
Vol 22 (1) ◽  
Author(s):  
Daisuke Takahashi ◽  
Yoshihiro Noyama ◽  
Tsuyoshi Asano ◽  
Tomohiro Shimizu ◽  
Tohru Irie ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Plate Fixation ◽  
Weight Bearing ◽  
Femoral Fractures ◽  
Full Weight Bearing ◽  
Loading Test ◽  
Lateral Plate ◽  
Element Analysis ◽  
Periprosthetic Femoral Fractures

Abstract Background Internal fixation is recommended for treating Vancouver B1 periprosthetic femoral fractures. Although several fixation procedures have been developed with high fixation stability and union rates, long-term weight-bearing constructs are still lacking. Therefore, the aim of the present study was to evaluate the stability of a double-plate procedure using reversed contralateral locking compression-distal femoral plates for fixation of Vancouver B1 periprosthetic femoral fractures under full weight-bearing. Methods Single- and double-plate fixation procedures for locking compression-distal femoral plates were analysed under an axial load of 1,500 N by finite element analysis and biomechanical loading tests. A vertical loading test was performed to the prosthetic head, and the displacements and strains were calculated based on load-displacement and load-strain curves generated by the static compression tests. Results The finite element analysis revealed that double-plate fixation significantly reduced stress concentration at the lateral plate place on the fracture site. Under full weight-bearing, the maximum von Mises stress in the lateral plate was 268 MPa. On the other hand, the maximum stress in the single-plating method occurred at the defect level of the femur with a maximum stress value of 1,303 MPa. The principal strains of single- and double-plate fixation were 0.63 % and 0.058 %, respectively. Consistently, in the axial loading test, the strain values at a 1,500 N loading of the single- and double-plate fixation methods were 1,274.60 ± 11.53 and 317.33 ± 8.03 (× 10− 6), respectively. Conclusions The present study suggests that dual-plate fixation with reversed locking compression-distal femoral plates may be an excellent treatment procedure for patients with Vancouver B1 fractures, allowing for full weight-bearing in the early postoperative period.

AN ADVANCED ADAPTIVE FINITE ELEMENT CODE APPLIED FOR COATING-SUBSTRATE SIMULATION

2011 ◽  
Vol 03 (01n02) ◽  
pp. 91-107 ◽  
Author(s):  
JÜRGEN LEOPOLD ◽  
KATRIN HELLER ◽  
ARNDT MEYER ◽  
REINER WOHLGEMUTH
Keyword(s):  
Finite Element ◽  
Fe Simulation ◽  
Scale Up ◽  
Computational Time ◽  
Adaptive Finite Element ◽  
Workpiece Surface ◽  
Coated Tools ◽  
Geometrical Simulation ◽  
The Stability ◽  
And Storage

The stability of coating-substrate systems influences the chip formation and the surface integrity of the new generated workpiece surface, too. Using finite element (FE) simulation, deformations, strains and stresses in coated tools, caused by external and internal loads, can be computed on a microscopic scale. Since both, the whole macroscopic tool (in mm-scale) and the microscopic coating layers (in μm-scale up to nm-scale) must be included in the same geometrical simulation model, graded high-resolution FE meshes must be used. Nevertheless, the number of nodes in the 3D computational FE grid reaches some millions, leading to large computational time and storage requirements. For this reason, an advanced adaptive finite element (AAFEM) software has been developed and used for the simulation.

Application of projection-based model reduction to finite-element plate models for two-dimensional traveling waves

2016 ◽  
Vol 28 (14) ◽  
pp. 1886-1904 ◽  
Author(s):  
Vijaya VN Sriram Malladi ◽  
Mohammad I Albakri ◽  
Serkan Gugercin ◽  
Pablo A Tarazaga
Keyword(s):  
Finite Element ◽  
Model Reduction ◽  
Traveling Waves ◽  
Large Scale ◽  
Fe Model ◽  
Plate Model ◽  
Reduction Techniques ◽  
State Frequency ◽  
Scale Down ◽  
The Stability

A finite element (FE) model simulates an unconstrained aluminum thin plate to which four macro-fiber composites are bonded. This plate model is experimentally validated for single and multiple inputs. While a single input excitation results in the frequency response functions and operational deflection shapes, two input excitations under prescribed conditions result in tailored traveling waves. The emphasis of this article is the application of projection-based model reduction techniques to scale-down the large-scale FE plate model. Four model reduction techniques are applied and their performances are studied. This article also discusses the stability issues associated with the rigid-body modes. Furthermore, the reduced-order models are utilized to simulate the steady-state frequency and time response of the plate. The results are in agreement with the experimental and the full-scale FE model results.

Using scaled FE solutions for an efficient coupled electromagnetic–thermal induction machine model

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Martin Marco Nell ◽  
Benedikt Groschup ◽  
Kay Hameyer
Keyword(s):  
Finite Element ◽  
Thermal Behavior ◽  
Fe Simulation ◽  
Operation Mode ◽  
Induction Machine ◽  
Optimization Procedure ◽  
Machine Model ◽  
Content Type ◽  
Thermal Network ◽  
Scaling Procedure

Purpose This paper aims to use a scaling approach to scale the solutions of a beforehand-simulated finite element (FE) solution of an induction machine (IM). The scaling procedure is coupled to an analytic three-node-lumped parameter thermal network (LPTN) model enabling the possibility to adjust the machine losses in the simulation to the actual calculated temperature. Design/methodology/approach The proposed scaling procedure of IMs allows the possibility to scale the solutions, particularly the losses, of a beforehand-performed FE simulation owing to temperature changes and therefore enables the possibility of a very general multiphysics approach by coupling the FE simulation results of the IM to a thermal model in a very fast and efficient way. The thermal capacities and resistances of the three-node thermal network model are parameterized by analytical formulations and an optimization procedure. For the parameterization of the model, temperature measurements of the IM operated in the 30-min short-time mode are used. Findings This approach allows an efficient calculation of the machine temperature under consideration of temperature-dependent losses. Using the proposed scaling procedure, the time to simulate the thermal behavior of an IM in a continuous operation mode is less than 5 s. The scaling procedure of IMs enables a rapid calculation of the thermal behavior using FE simulation data. Originality/value The approach uses a scaling procedure for the FE solutions of IMs, which results in the possibility to weakly couple a finite element method model and a LPTN model in a very efficient way.

scholarly journals Reconstruction of Severe Acetabular Bone Defect with 3D Printed Ti6Al4V Augment: A Finite Element Study

2018 ◽  
Vol 2018 ◽  
pp. 1-8 ◽  
Author(s):  
Jun Fu ◽  
Ming Ni ◽  
Jiying Chen ◽  
Xiang Li ◽  
Wei Chai ◽  
...  
Keyword(s):  
Finite Element ◽  
Yield Strength ◽  
Bone Defect ◽  
Cancellous Bone ◽  
Acetabular Bone ◽  
Fea Model ◽  
Acetabular Bone Defect ◽  
3D Printed ◽  
Von Mises ◽  
Von Mises Stresses

Purpose. The purpose of this study was to establish the finite element analysis (FEA) model of acetabular bone defect reconstructed by 3D printed Ti6Al4V augment and TM augment and further to analyze the stress distribution and clinical safety of augments, screws, and bones.Methods. The FEA model of acetabular bone defect reconstructed by 3D printed Ti6Al4V augment was established by the CT data of a patient with Paprosky IIIA defect. The von Mises stresses of augments, screws, and bones were analyzed by a single-legged stance loading applied in 3 increments (500 N, 2000 N, and 3000 N).Results. The peak von Mises stresses under the maximal loading in the 3D printed augments, screws, and cortical bone were less than the yield strength of the corresponding component. However, the peak stress in the bone was greater than the yield strength of cancellous bone under walking or jogging loading. And under the same loading, the peak compressive and shear stresses in bone contact with TM augment were larger than these with 3D printed augment.Conclusions. The FEA results show that all the components will be intact under single-legged standing. However, partial cancellous bone contacted with 3D printed augment and screws will lose efficacy under walking or jogging load. So we recommend that patients can stand under full bearing, but can not walk or jog immediately after surgery.

scholarly journals Comparison of Mechanical Stability of Elastic Titanium, Nickel-Titanium, and Stainless Steel Nails Used in the Fixation of Diaphyseal Long Bone Fractures

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2159 ◽  
Author(s):  
Pei-Yuan Lee ◽  
Yen-Nien Chen ◽  
Jin-Jia Hu ◽  
Chih-Han Chang
Keyword(s):  
Stainless Steel ◽  
Mechanical Stability ◽  
Fe Simulation ◽  
Bone Fractures ◽  
Nickel Titanium ◽  
Long Bone ◽  
Bone Modeling ◽  
Long Bone Fractures ◽  
Elastic Nails ◽  
The Difference

Elastic nails made of the nickel-titanium shape memory alloy (Nitinol) have been reported to control bone modeling in animal studies. However, the mechanical stability of the Nitinol nail in the fixation of long bone fractures remains unclear. This study compared mechanical stability among nails made of three materials, namely Nitinol, titanium, and stainless steel, in the fixation of long bone fractures. These three materials had identical shapes (arc length: π/2 and radius: 260 mm). A cylindrical sawbone with a 10-mm gap and fixed with two C-shaped elastic nails was used to examine the stability of the nails. A finite element (FE) model was developed based on the sawbone model. The end cap for elastic nails was not used in the sawbone test but was considered based on a constraint equation in FE simulation. The results of stability tests appeared to depend on the presence or absence of the end cap. In the sawbone test, the titanium nail yielded a higher ultimate force against the applied load than did the stainless steel and Nitinol nails before the gap completely closed; the difference in linear stiffness between the nails was nonsignificant. In FE simulation, the titanium nail produced smaller gap shortening than did stainless steel and Nitinol nails without the end cap; the difference in gap shortening between the nails was minor with the end cap. The titanium elastic nail should be a better choice in managing diaphyseal long bone fractures when the end cap is not used. For Nitinol and stainless steel nails, the end cap should be used to stop the nail from dropping out and to stabilize the fractured bone.

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