scholarly journals Improvement of Multi-Hole Airflow Impingement on Flow and Heat Transfer Characteristics Inside a Turbine Vane Cavity

2021 ◽  
Vol 11 (21) ◽  
pp. 9924
Author(s):  
Lixi Zhang ◽  
Gaopan Cao ◽  
Kai Feng ◽  
Yi Jia ◽  
Zhengyang Zhang

The cooling effect of turbine vane is of great importance for ensuring thermal protection and economic operation of gas turbines. This study aims to reveal the influence mechanism and performance of impingement cooling and heat transfer within a turbine guide vane cavity. Then, a turbine guide vane cavity with a complex pin fins structure is numerically investigated at a multi-hole impingement by comparison with experiment verification. The results show that the larger the Reynolds number is, the larger the average Nusselt number is on the upper and lower surfaces of the cavity. The average Nusselt number increased on the upper and lower surfaces as the impingement hole diameter increased. Comparing 1 impingement hole with 16 ones, the average Nusselt number of the lower surface of the latter is 553.9% larger than that of the former. Furthermore, the average Nusselt number of the lower surface for pin fin height of 3 mm is only improved by 11.2% for pin fin height of 24 mm. The heat transfer effect near the impingement holes is better than that far away from the impingement holes. In particular, it is recommended to have 14 impingement holes with a hole diameter of 7.2 mm, as well as circular pin fins with a height of 3 mm and spacing of 25.8 mm. In addition, the entropy generation distribution in impingement cooling is analyzed. This study can provide a reference to enhance the turbine vane cooling performance by optimization design.

2008 ◽  
Vol 130 (12) ◽  
Author(s):  
Weilin Qu ◽  
Abel Siu-Ho

This is Paper I of a two-part study concerning thermal and hydrodynamic characteristics of liquid single-phase flow in an array of micro-pin-fins. This paper reports the heat transfer results of the study. An array of 1950 staggered square micro-pin-fins with 200×200 μm2 cross-section by 670 μm height were fabricated into a copper test section. De-ionized water was used as the cooling liquid. Two coolant inlet temperatures of 30°C and 60°C and six maximum mass velocities for each inlet temperature ranging from 183 to 420 kg/m2 s were tested. The corresponding inlet Reynolds number ranged from 45.9 to 179.6. General characteristics of average and local heat transfer were described. Six previous conventional long and intermediate pin-fin correlations and two micro-pin-fin correlations were examined and were found to overpredict the average Nusselt number data. Two new heat transfer correlations were proposed for the average heat transfer based on the present data, in which the average Nusselt number is correlated with the average Reynolds number by power law. Values of the exponent m of the Reynolds number for the two new correlations are fairly close to those for the two previous micro-pin-fin correlations but substantially higher than those for the previous conventional pin-fin correlations, indicating a stronger dependence of the Nusselt number on the Reynolds number in micro-pin-fin arrays. The correlations developed for the average Nusselt number can adequately predict the local Nusselt number data.


Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.


Author(s):  
Pratik S. Bhansali ◽  
Srinath V. Ekkad

Abstract Heat transfer over rotating surfaces is of particular interest in rotating machinery such as gas turbine engines. The rotation of the gas turbine disc creates a radially outward flow on the disc surface, which may lead to ingress of hot gases into the narrow cavity between the disc and the stator. Impingement of cooling jet is an effective way of cooling the disc and countering the ingress of the hot gases. Present study focusses on investigating the effect of introducing pin-fins over the rotating disc on the heat transfer. The jet Reynolds number has been varied from 5000 to 18000, and the rotating Reynolds number has been varied from 5487 to 12803 for an aluminum disc of thickness 6.35mm and diameter 10.16 cm, over which square pins have been arranged in an inline fashion. Steady state temperature measurements have been taken using thermocouples embedded in the disc close to the target surface, and area average Nusselt number has been calculated. The effects of varying the height of the pin-fins, distance between nozzle and the disc surface and the inclination of the impinging jet with the axis of rotation have also been studied. The results have been compared with those for a smooth aluminum disc of equal dimensions and without any pin-fins. The average Nusselt number is significantly enhanced by the presence of pin fins. In the impingement dominant regime, where the effect of disc rotation is minimal for a smooth disc, the heat transfer increases with rotational speed in case of pin fins. The effect of inclination angle of the impinging jet is insignificant in the range explored in this paper (0° to 20°).


Author(s):  
Sunil V. Dingare ◽  
Narayan K. Sane ◽  
Ratnakar R. Kulkarni

Abstract Fins are commonly employed for cooling of electronic equipment, compressors, Internal Combustion engines and for heat exchange in various heat exchangers. In short fin (length to height ratio, L/H = 5) arrays used for natural convection cooling, a stagnation zone forms at the central portion and that portion is not effective for carrying away heat. An attempt is made to modify plate fin heat sink geometry (PFHS) by inserting pin fins in the channels formed between plate fins and a plate fin pin fin heat sink (PFPFHS) is constructed to address this issue. An experimental setup is developed to validate numerical model of PFPFHS. The three-dimensional elliptic governing equations were solved using a finite volume based computational fluid dynamics (CFD) code. Fluent 6.3.26, a finite volume flow solver is used for solving the set of governing equations for the present geometry. Cell count based on grid independence and extended domain is used to obtain numerical results. Initially, the numerical model is validated for PFHS cases reported in the literature. After obtaining a good agreement with results from the literature, the numerical model for PFHS is modified for PFPFHS and used to carry out systematic parametric study of PFPFHS to analyze the effects of parameters like fin spacing, fin height, pin fin diameter, number of pin fins and temperature difference between fin array and surroundings on natural convection heat transfer from PFPFHS. It is observed that it is impossible to obtain optimum performance in terms of overall heat transfer by only concentrating on one or two parameters. The interactions among all the design parameters must be considered. This thesis presents Experimental and Numerical study of natural convection heat transfer from horizontal rectangular plate fin and plate fin pin fin arrays. The parameters of study are fin spacing, temperature difference between the fin surface and ambient air, fin height, pin fin diameter, number of pin fins and method of positioning pin fins in the fin channel. Experimental set up is validated with horizontal plate standard correlations. Results are generated in the form of variation in average heat transfer coefficient (ha), base heat transfer coefficient (hb), average Nusselt number (Nua) and base Nusselt number (Nub). Total 512 cases are studied numerically and finally an attempt is made to correlate the Nusselt Number (Nu), Rayleigh Number (Ra), increase in percentage by inserting pin fins (% Area), ratios like spacing to height (S/H) and L/H obtained in the present study.


Author(s):  
Fatih Selimefendigil ◽  
Hakan F. Öztop

Numerical study of jet impingement cooling of a corrugated surface with water–SiO2 nanofluid of different nanoparticle shapes was performed. The bottom wall is corrugated and kept at constant surface temperature, while the jet emerges from a rectangular slot with cold uniform temperature. The finite volume method is utilized to solve the governing equations. The effects of Reynolds number (between 100 and 500), corrugation amplitude (between 0 and 0.3), corrugation frequency (between 0 and 20), nanoparticle volume fraction (between 0 and 0.04), and nanoparticle shapes (spherical, blade, brick, and cylindrical) on the fluid flow and heat transfer characteristics were studied. Stagnation point and average Nusselt number enhance with Reynolds number and solid particle volume fraction for both flat and corrugated surface configurations. An optimal value for the corrugation amplitude and frequency was found to maximize the average heat transfer at the highest value of Reynolds number. Among various nanoparticle shapes, cylindrical ones perform the best heat transfer characteristics in terms of stagnation and average Nusselt number values. At the highest solid volume concentration of the nanoparticles, heat transfer values are higher for a corrugated surface when compared to a flat surface case.


2019 ◽  
Vol 141 (8) ◽  
Author(s):  
Ahmet Ümit Tepe ◽  
Kamil Arslan ◽  
Yaşar Yetişken ◽  
Ünal Uysal

In this study, effects of extended jet holes to heat transfer and flow characteristics of jet impingement cooling were numerically investigated. Cross-flow in the impinging jet cooling adversely affects the heat transfer on the target surface. The main purpose of this study is to reduce the negative effect of cross-flow on heat transfer by extending jet holes toward the target surface with nozzles. This study has been conducted under turbulent flow condition (15,000 ≤ Re  ≤  45,000). The surface of the turbine blade, which is the target surface, has been modeled as a flat plate. The effect of the ribs, placed on the target surface, on the heat transfer has been also investigated, and the results were compared with the flat surface. The parameters such as average and local Nusselt numbers on the target surface, flow characteristics, and compressor power have been examined in detail. It was obtained from the numerical results that the average Nusselt number increases with decreasing the gap between the target surface and the nozzle. In addition, the higher average Nusselt number was obtained on the flat surface than the ribbed surface. The lowest compressor power was achieved in the 5Dj nozzle gap for the flat surface and in the 4Dj nozzle gap for the ribbed surface.


Author(s):  
Gaoliang Liao ◽  
Xinjun Wang ◽  
Xiaowei Bai ◽  
Ding Zhu ◽  
Jinling Yao

By using the CFX software, the three-dimensional flow and heat transfer characteristics in the cooling duct with pin-fin in the blade trailing edge were numerically simulated. The effects of pin-fin arrangements, Reynolds number, steam superheat degrees, streamwise pin density and convergence angle of the wedge duct on the flow and heat transfer characteristics were analysed. The results show that the Nusselt number on the endwall and pin-fin surfaces as well as the pin-fin row averaged Nusselt number increase with the increasing of Reynolds number, while it decreased with the with the increasing of X/D. The pressure drop increases with the increasing of Reynolds number while decreases with the increasing of X/D in the wedge duct. The degree of superheat has little effect on the pressure loss in the wedge duct. A comprehensive analysis and comparison show that the highest thermal performance is reached in the wedge duct when the value of X/D is 1.5.


Author(s):  
Wei Du ◽  
Lei Luo ◽  
Songtao Wang

In this study, numerical simulations are performed to investigate the effect of the dimple/ protrusion depth on the flow structure and heat transfer characteristics in a rotating channel with pin fins. The pin fins are arranged with staggered layout. The longitudinal and transverses pitches of the pin fin are 2.5. The dimples/protrusions are located on the endwall surface between the pin fins. The print diameter of the dimple/protrusion is same as the pin fin. Five different dimple/protrusion depth-to-diameter ratios are investigated, i.e. δ/D = 0, 0.1, 0.2, 0.3, 0.4. Results of the flow structure, heat transfer on the endwall are included in this study. It is found that the flow structure and heat transfer are sensitive to the rotational Coriolis forces, both on the leading side and trailing side. In the dimpled channel, the area of the low-speed recirculation is increased as the dimple depth increased. The trailing side has higher pressure and TKE compared to the leading side. In addition, the Nu number is high at the trailing side due to the Coriolis forces. In protrusion channel, the pressure is increased at the front of the protrusion as the protrusion depth increases. A counter-rotating vortex is found at the top of the protrusion. The Nusselt number is also higher at the trailing side compared to the leading side.


Author(s):  
Jingtian Duan ◽  
Ke Zhang ◽  
Jin Xu ◽  
Jiang Lei ◽  
Junmei Wu

Abstract The velocity field in a wide rectangular channel (AR = 4) with staggered circular pin fin array was measured using Particle Image Velocimetry (PIV). The cylinder pin fin has a diameter of 8 mm and height to diameter ratio (H/D) of 3. The streamwise pitch (X/D) and spanwise pitch (S/D) of pin fins are 4.5 and 2 respectively. The experiment was conducted at two Reynolds number, 10000 and 20000, based on the hydraulic diameter and bulk velocity of the channel. The mean velocity, first-order statistics of velocity fluctuation and turbulent kinetic energy components in the measured plane are given. Results show, the distribution of the cross-stream velocity fluctuation (Vrms), other than second-order statistics, has a similar pattern as that of the local Nusselt number on the end wall between pin fin rows while the flow is in developing. The Nusselt number was achieved through temperature measurement using thermochromic liquid crystal in the same geometry setup. Therefore, compared to second-order statistics, the cross-stream velocity fluctuation might be a simple but crucial flow quantity for heat transfer enhancement using pin fins in the developing region. The shedding of large vortices from circular pin fins is believed to be the primary flow structure inducing the cross-stream velocity fluctuation. Study on pin fins with various geometries is required before further conclusion drawn.


Author(s):  
Rui Kan ◽  
Jing Ren ◽  
Hongde Jiang

Pin fin arrays and perforated blockages are both important methods for gas turbine trailing edge cooling. Perforated blockages result in higher heat transfer coefficients with larger pressure loss penalty. For enhanced heat transfer with medium pressure loss, we installed a perforated blockage at the inlet of pin fin arrays and studied the combined effects between impingement and pin fin. Heat transfer coefficients were measured with the transient liquid crystal method and the lumped capacitance model. Flow field was investigated using the RNG k-ε model. Six configurations with different flow area ratio, hole distribution and hole aspect ratio were examined at duct Reynolds number between 9,000 and 20,000. The results reveal that under impingement condition, Nusselt number for the first two rows of pin fins near the stagnation point is 2∼3 times larger than the baseline case without impingement. The most important parameter for heat transfer and friction loss is the area ratio. The average Nusselt number increases 20%∼50% with impingement, and the friction factor increases 4∼20 times. Heat transfer and friction loss for the combined configurations satisfy the correlation Nu = 0.1766Re0.702f0.188.


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