scholarly journals Model Study on the Combination of Operating Parameters of Corn Kernel Harvesters

2021 ◽  
Vol 11 (21) ◽  
pp. 10328
Author(s):  
Deyi Zhou ◽  
Chongbin Xu ◽  
Yuelin Xin ◽  
Pengfei Hou ◽  
Baoguang Wu ◽  
...  

This study analyzed the engine operating condition curve of the corn kernel harvester. Field experiments identified the feed rate, concave clearance, and cylinder speed as the main factors affecting operating quality and efficiency. A ternary quadratic regression orthogonal center-of-rotation combined optimization test method was used to determine the feed rate, cylinder speed, and concave clearance as the influencing factors, and the engine speed variation rate, crushing rate, impurity rate, loss rate, and cylinder speed variation rate as the objective functions. A mathematical regression model was developed for the combination of operating quality indicators, efficiency indicators, and operating parameters of the corn kernel harvester. A non-linear optimization method was used to optimize the parameters of each influencing factor. The results showed that with a feed rate of 12 kg/s, a forward speed of 5 km/h, a cylinder speed of 360 r/min, and a concave clearance of 30 mm, the average crushing rate was 3.91%, the average impurity rate was 1.71%, and the kernel loss rate was 3.1%. This model could be used for the design and development of intelligent control systems.

2002 ◽  
Vol 42 (2) ◽  
pp. 149 ◽  
Author(s):  
M. D. A. Bolland ◽  
W. J. Cox ◽  
B. J. Codling

Dairy and beef pastures in the high (>800 mm annual average) rainfall areas of south-western Australia, based on subterranean clover (Trifolium subterraneum) and annual ryegrass (Lolium rigidum), grow on acidic to neutral deep (>40 cm) sands, up to 40 cm sand over loam or clay, or where loam or clay occur at the surface. Potassium deficiency is common, particularly for the sandy soils, requiring regular applications of fertiliser potassium for profitable pasture production. A large study was undertaken to assess 6 soil-test procedures, and tissue testing of dried herbage, as predictors of when fertiliser potassium was required for these pastures. The 100 field experiments, each conducted for 1 year, measured dried-herbage production separately for clover and ryegrass in response to applied fertiliser potassium (potassium chloride). Significant (P<0.05) increases in yield to applied potassium (yield response) were obtained in 42 experiments for clover and 6 experiments for ryegrass, indicating that grass roots were more able to access potassium from the soil than clover roots. When percentage of the maximum (relative) yield was related to soil-test potassium values for the top 10 cm of soil, the best relationships were obtained for the exchangeable (1 mol/L NH4Cl) and Colwell (0.5 mol/L NaHCO3-extracted) soil-test procedures for potassium. Both procedures accounted for about 42% of the variation for clover, 15% for ryegrass, and 32% for clover + grass. The Colwell procedure for the top 10 cm of soil is now the standard soil-test method for potassium used in Western Australia. No increases in clover yields to applied potassium were obtained for Colwell potassium at >100 mg/kg soil. There was always a clover-yield increase to applied potassium for Colwell potassium at <30 mg/kg soil. Corresponding potassium concentrations for ryegrass were >50 and <30 mg/kg soil. At potassium concentrations 30–100 mg/kg soil for clover and 30–50 mg/kg soil for ryegrass, the Colwell procedure did not reliably predict yield response, because from nil to large yield responses to applied potassium occurred. The Colwell procedure appears to extract the most labile potassium in the soil, including soluble potassium in soil solution and potassium balancing negative charge sites on soil constituents. In some soils, Colwell potassium was low indicating deficiency, yet plant roots may have accessed potassum deeper in the soil profile. Where the Colwell procedure does not reliably predict soil potassium status, tissue testing may help. The relationship between relative yield and tissue-test potassium varied markedly for different harvests in each year of the experiments, and for different experiments. For clover, the concentration of potassium in dried herbage that was related to 90% of the maximum, potassium non-limiting yield (critical potassium) was at the concentration of about 15 g/kg dried herbage for plants up to 8 weeks old, and at <10 g/kg dried herbage for plants older than 10–12 weeks. For ryegrass, there were insufficient data to provide reliable estimates of critical potassium.


2011 ◽  
Vol 314-316 ◽  
pp. 783-788 ◽  
Author(s):  
Qin Xiang Xia ◽  
Ying Pin Wang ◽  
Ning Yuan ◽  
Xiu Quan Cheng

The investigation of the effect of processing parameters on forming quality has been one of the highlight researches in spinning. The thickness distribution is an important criterion to evaluate the forming quality. Spinning force affects the processing and equipment design greatly. Combining with the FEA simulation and orthogonal test method, taking the maximum reduction ratio in thickness of workpiece and the maximum spinning force as the evaluation criterion, the esequence of the main forming parameters, such as the feed rate and roundness radius of roller, and the relative height of workpiece were analyzed based on an orthogonal scheme of three-factor and three-level. Both FEA simulation and experiment results show that, during the pentagonal section hollow-part spinning, the influence sequence on the maximum reduction ratio in thickness is relative height of workpiece, feed rate and roundness radius of roller; the influence sequence on the maximum spinning force is relative height of workpiece, roundness radius of roller and feed rate.


2013 ◽  
Vol 597 ◽  
pp. 9-13
Author(s):  
Uwe Borchert ◽  
Janusz A. Szymczyk ◽  
Janusz Iwan

The paper discusses the concept of single-parameter operational control of turbomachinery, with particular application for hydraulic turbines for power management facilities, subject to varying operating parameters, where load control is additionally facilitated by changing rotational speed.


2015 ◽  
Vol 43 (4) ◽  
pp. 325-337 ◽  
Author(s):  
Jonathan E. Martens ◽  
Edward R. Terrill ◽  
R. Christopher Napier ◽  
Walter H. Waddell

ABSTRACT The inflation pressure loss rate (IPLR) of a tire has been a standard test method for several decades and is used to determine the rate at which a tire will lose pressure. Following these procedures, the rate of pressure loss is obtained and expressed numerically as the percentage of loss per month. This is an investigation of two experimental variables: (1) the frequency at which the inflation pressure is measured on a daily basis, and (2) the duration of the entire test. The measurement frequency means how many data points are recorded during a 24-hour period. For example, one study may collect data as infrequently as once per day by manually reading a pressure gauge every 24 hours. Alternatively, another study may collect data electronically with pressure transducers capable of transmitting large numbers of data points over short preset periods, then numerically averaging those data into a single 24-hour daily measurement. After a 21-day period to equilibrate the newly inflated tire, the test duration can range from 90 to 180 days but is allowed to be shortened when using electronic-pressure monitoring. This is a study of data-collection frequency and duration in a newly commissioned tire IPLR laboratory at Akron Rubber Development Laboratory, Inc (ARDL). It was constructed to have excellent temperature control and was equipped with 24 pressure-sensitive transducers with data being directly transmitted into a dedicated computer where the ASTM F1112 equations were applied. The present study includes data measurements from 56 radial medium truck tires manufactured by different companies. Results were obtained by averaging data collected four times per hour over a test duration of 90 days but were then recalculated using 60, 45, or 30 days of data to establish the feasibility of using a shorter testing time.


2020 ◽  
Vol 10 (5) ◽  
pp. 1646 ◽  
Author(s):  
Jun Fu ◽  
Haikuo Yuan ◽  
Depeng Zhang ◽  
Zhi Chen ◽  
Luquan Ren

Corn was frozen at harvest time in high-latitude areas, when corn kernel is wetter and more easily broken. When frozen corn was threshed and separated by the longitudinal axial threshing cylinder of a combine harvester, it caused a significantly high kernel damage rate and loss rate. The process parameters of threshing cylinder were optimized using RSM (response surface method) and NSGA-II (Non-Dominated Sorted Genetic Algorithm-II). The drum speed (Ds), feed rate (Fr) and concave clearance (Cc) were determined as the optimized process parameters. The loss rate (Lr) and damage rate (Dr) were indicators of operational performance. The RSM was used to establish a mathematical model between process parameters and indicators. With an elite strategy, NSGA-II was used for multi-objective optimization to obtain the optimal operational performance of the threshing cylinder. Overall, when the drum speed was selected as 384.1 rpm, the feed rate as 8.6 kg/s and the concave clearance as 40.5 mm, according to the requirement of corn harvest, the best operational performance of the longitudinal axial threshing cylinder on frozen corn was obtained. The Lr was 1.98% and the Dr was 3.49%. This result indicated that the applicability of the optimal process parameters and the optimization method of combining NSGA-II and RSM was effective for determining the optimal process parameters. This will provide an optimization method for synchronously reducing the loss rate and damage rate of grain harvesters.


2015 ◽  
Vol 15 (16) ◽  
pp. 9381-9398 ◽  
Author(s):  
Y. Tang ◽  
J. An ◽  
F. Wang ◽  
Y. Li ◽  
Y. Qu ◽  
...  

Abstract. Many field experiments have found high nitrous acid (HONO) mixing ratios in both urban and rural areas during daytime, but these high daytime HONO mixing ratios cannot be explained well by gas-phase production, HONO emissions, and nighttime hydrolysis conversion of nitrogen dioxide (NO2) on aerosols, suggesting that an unknown daytime HONO source (Punknown) could exist. The formula Punknown &amp;approx; 19.60[NO2] · J(NO2) was obtained using observed data from 13 field experiments across the globe. The three additional HONO sources (i.e., the Punknown, nighttime hydrolysis conversion of NO2 on aerosols, and HONO emissions) were coupled into the WRF-Chem model (Weather Research and Forecasting model coupled with Chemistry) to assess the Punknown impacts on the concentrations and budgets of HONO and peroxy (hydroxyl, hydroperoxyl, and organic peroxy) radicals (ROx) (= OH + HO2 + RO2) in the coastal regions of China. Results indicated that the additional HONO sources produced a significant improvement in HONO and OH simulations, particularly in the daytime. High daytime average Punknown values were found in the coastal regions of China, with a maximum of 2.5 ppb h−1 in the Beijing–Tianjin–Hebei region. The Punknown produced a 60–250 % increase of OH, HO2, and RO2 near the ground in the major cities of the coastal regions of China, and a 5–48 % increase of OH, HO2, and RO2 in the daytime meridional-mean mixing ratios within 1000 m above the ground. When the three additional HONO sources were included, the photolysis of HONO was the second most important source in the OH production rate in Beijing, Shanghai, and Guangzhou before 10:00 LST with a maximum of 3.72 ppb h−1 and a corresponding Punknown contribution of 3.06 ppb h−1 in Beijing, whereas the reaction of HO2 + NO (nitric oxide) was dominant after 10:00 LST with a maximum of 9.38 ppb h−1 and a corresponding Punknown contribution of 7.23 ppb h−1 in Beijing. The whole ROx cycle was accelerated by the three additional HONO sources, especially the Punknown. The daytime average OH production rate was enhanced by 0.67 due to the three additional HONO sources; [0.64], due to the Punknown, to 4.32 [3.86] ppb h−1, via the reaction of HO2 + NO, and by 0.49 [0.47] to 1.86 [1.86] ppb h−1, via the photolysis of HONO. The OH daytime average loss rate was enhanced by 0.58 [0.55] to 2.03 [1.92] ppb h−1, via the reaction of OH + NO2, and by 0.31 [0.28] to 1.78 [1.64] ppb h−1, via the reaction of OH + CO (carbon monoxide) in Beijing, Shanghai, and Guangzhou. Similarly, the three additional HONO sources produced an increase of 0.31 [0.28] (with a corresponding Punknown contribution) to 1.78 [1.64] ppb h−1, via the reaction of OH + CO, and 0.10 [0.09] to 0.63 [0.59] ppb h−1, via the reaction of CH3O2 (methylperoxy radical) + NO in the daytime average HO2 production rate, and 0.67 [0.61] to 4.32 [4.27] ppb h−1, via the reaction of HO2 + NO in the daytime average HO2 loss rate in Beijing, Shanghai, and Guangzhou. The above results suggest that the Punknown considerably enhanced the ROx concentrations and accelerated ROx cycles in the coastal regions of China, and could produce significant increases in concentrations of inorganic aerosols and secondary organic aerosols and further aggravate haze events in these regions.


1992 ◽  
Vol 119 (3) ◽  
pp. 383-389 ◽  
Author(s):  
R. J. Stevens ◽  
R. J. Laughlin ◽  
J. P. Frost

SUMMARYTreatments which lowered the rate of ammonia volatilization from surface-applied cattle slurry were evaluated in three field experiments during 1989/90 at the Agricultural Research Institute of Northern Ireland. The relative effects of separation, dilution with water before application and washing with a water spray after application, on ammonia volatilization rates were compared over 4 days using ventilated enclosures. As the loss rate of ammonia during the first 4 days after application was highly correlated with the loss rate over the first 4 hours after application, the loss rate in the first 4 hours was used as a rapid method to assess the efficacy of various combinations of separation, dilution and acidification. Ammonia volatilization loss rates from treatment combinations were compared to the loss rate from whole slurry.A 50% decrease in ammonia volatilization was achieved by separation through a 0·4 mm mesh, separation through a 10·0 mm mesh plus dilution with 86% by volume of water, or separation through a 2·0 mm mesh plus washing with 53% by volume of water.A 75% decrease in ammonia volatilization was achieved by acidification to pH 6·5, or combinations of separation and dilution, namely separation through a 0·4 mm mesh plus 50% dilution or separation through a 5·0 mm mesh plus 100% dilution.A 90% decrease in ammonia volatilization was achieved by acidification to pH 6·0, dilution by 50% plus acidification to pH 6·5, or separation through a 0·4 mm mesh plus acidification to pH 6·5.The effects of separation and acidification on ammonia volatilization were cumulative. There was a highly significant inverse linear relationship between ammonia volatilization rate and volume of nitric acid used. Adding 10 M nitric acid at 1·4% by volume lowered volatilization by 75% of that from whole slurry and increased the nitrogen content of the slurry by 2 g N/l, making it a more balanced NPK fertilizer for cut swards. Because the variable value of cattle slurry is due to loss of nitrogen as ammonia and smothering of the sward with slurry solids, a combination of separation or dilution to lower sward contamination and acidification with nitric acid to lower volatilization may be the best practical option for improving cattle slurry as a fertilizer for cut grass.


Actuators ◽  
2022 ◽  
Vol 11 (1) ◽  
pp. 23
Author(s):  
Qingqing Wang ◽  
Qianwei Zhang ◽  
Yin Zhang ◽  
Guoan Zhou ◽  
Zhiqiang Li ◽  
...  

As a critical component of the sugarcane harvester, the primary function of the crop dividers is to lift the lodged sugarcane (LS) and reduce the loss rate of the sugarcane harvest. In this study, a rigid-flexible coupling simulation method is proposed to improve the lifting efficiency of the crop dividers on severely LS and analyze the nature of interaction between the sugarcane stalk and the crop dividers. The model’s accuracy was verified using field experiments, and the operational performance of the crop dividers on sugarcane in different lodging postures was investigated. The results showed that the curve of the vertical height of the center (VHC) fluctuated more and slipped with highest frequency during the lifting process of side and forward LS. The speed of VHC was fastest during the lifting operation of side LS. The effect of side angle on the lifting effect of sugarcane was significant; the qualified values of the VHC of sugarcane being lifted in different lodged postures were: side and reverse lodged > side lodged > side and forward lodged. The coupling method and experimental results described in this paper can provide guidance for the optimal design and field operation of the crop dividers.


Author(s):  
V. S. Bezkorovayniy ◽  
V. V. Yakovenko ◽  
Y. V. Livtsov

The routine method to control metal surface layer is Vickers hardness test method. The existing nondestructive testing methods are based on measuring induction density and other magnetic quantities in magnetizer core. This causes the method error and restricts the ability to determine the structure of the processed material. The paper provides theoretical and experimental investigation of the method for controlling the hardened axis layer parameters by analyzing characteristics of stray magnetic field of the axis magnetized local surface area before and after rouletting. A method is proposed for determining the hardened metal layer thickness of the rolling stock axis, based on measuring the parameters of the magnetized local area stray magnetic field before and after processing. To justify the proposed method, mathematical modeling of stray magnetic field of the axis local magnetized section is performed before and after processing. Inspection for the hardened metal layer is performed using magnetization of the axis local segment with electromagnet, followed by measuring the stray magnetic field strength. The maximum value of the horizontal magnetic force is determined, which is an informative parameter. A mathematical model is developed for the magnetized section magnetic field, the results of numerical and field experiments are presented. The discrepancy between the experimental data and the results of theoretical calculations is estimated. The method makes it possible to control the thickness of the hardened metal layer and the quality of the hardening of the rolling stock axis.


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