scholarly journals Multi-Objective Reliability-Based Optimization of Control Arm Using MCS and NSGA-II Coupled with Entropy Weighted GRA

2021 ◽  
Vol 11 (13) ◽  
pp. 5825
Author(s):  
Rongchao Jiang ◽  
Tao Sun ◽  
Dawei Liu ◽  
Zhenkuan Pan ◽  
Dengfeng Wang

Lightweight design is one of the important ways to reduce automobile fuel consumption and exhaust emissions. At the same time, the fatigue life of automobile parts also greatly affects vehicle safety. This paper proposes a multi-objective reliability optimization method by integrating Monte Carlo simulation (MCS) with the NSGA-II algorithm coupled with entropy weighted grey relational analysis (GRA) for lightweight design of the lower control arm of automobile Macpherson suspension. The dynamic load histories of the control arm were extracted through dynamic simulations of a rigid-flexible coupling vehicle model on virtual proving ground. Then, the nominal stress method was used to predict its fatigue life. Six design variables were defined to describe the geometric dimension of the control arm, while mass and fatigue life were taken as optimization objectives. The multi-objective optimization design of the control arm was carried out based on the Kriging surrogate model and NSGA-II algorithm. Aiming at the uncertainty of design variables, the reliability constraint was added to the multi-objective optimization to improve the reliability of the fatigue life of the control arm. The optimal design of the control arm was determined from Pareto solutions by entropy weighted grey relational analysis (GRA). The optimization results show that the mass of the control arm was reduced by 4.1% and the fatigue life was increased by 215.8% while its reliability increased by 7.8%. The proposed multi-objective reliability optimization method proved to be feasible and effective for lightweight design of a suspension control arm.

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 217 ◽  
Author(s):  
Yu Su ◽  
Guoyong Zhao ◽  
Yugang Zhao ◽  
Jianbing Meng ◽  
Chunxiao Li

Energy conservation and emission reduction is an essential consideration in sustainable manufacturing. However, the traditional optimization of cutting parameters mostly focuses on machining cost, surface quality, and cutting force, ignoring the influence of cutting parameters on energy consumption in cutting process. This paper presents a multi-objective optimization method of cutting parameters based on grey relational analysis and response surface methodology (RSM), which is applied to turn AISI 304 austenitic stainless steel in order to improve cutting quality and production rate while reducing energy consumption. Firstly, Taguchi method was used to design the turning experiments. Secondly, the multi-objective optimization problem was converted into a simple objective optimization problem through grey relational analysis. Finally, the regression model based on RSM for grey relational grade was developed and the optimal combination of turning parameters (ap = 2.2 mm, f = 0.15 mm/rev, and v = 90 m/s) was determined. Compared with the initial turning parameters, surface roughness (Ra) decreases 66.90%, material removal rate (MRR) increases 8.82%, and specific energy consumption (SEC) simultaneously decreases 81.46%. As such, the proposed optimization method realizes the trade-offs between cutting quality, production rate and energy consumption, and may provide useful guides on turning parameters formulation.


Machines ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 156
Author(s):  
Rongchao Jiang ◽  
Shukun Ci ◽  
Dawei Liu ◽  
Xiaodong Cheng ◽  
Zhenkuan Pan

The lightweight design of vehicle components is regarded as a complex optimization problem, which usually needs to achieve two or more optimization objectives. It can be firstly solved by a multi-objective optimization algorithm for generating Pareto solutions, before then seeking the optimal design. However, it is difficult to determine the optimal design for lack of engineering knowledge about ideal and nadir values. Therefore, this paper proposes a multi-objective optimization procedure combined with the NSGA-II algorithm with entropy weighted TOPSIS for the lightweight design of the dump truck carriage. The finite element model of the dump truck carriage was firstly developed for modal analysis under unconstrained free state and strength analysis under the full load and lifting conditions. On this basis, the multi-objective lightweight optimization of the dump truck carriage was carried out based on the Kriging surrogate model and the NSGA-II algorithm. Then, the entropy weight TOPSIS method was employed to select the optimal design of the dump truck from Pareto solutions. The results show that the optimized dump truck carriage achieves a remarkable mass reduction of 81 kg, as much as 3.7%, while its first-order natural frequency and strength performance are slightly improved compared with the original model. Accordingly, the proposed procedure provides an effective way for vehicle lightweight design.


Machines ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 107
Author(s):  
Rongchao Jiang ◽  
Zhenchao Jin ◽  
Dawei Liu ◽  
Dengfeng Wang

In order to reduce the negative effect of lightweighting of suspension components on vehicle dynamic performance, the control arm and torsion beam widely used in front and rear suspensions were taken as research objects for studying the lightweight design method of suspension components. Mesh morphing technology was employed to define design variables. Meanwhile, the rigid–flexible coupling vehicle model with flexible control arm and torsion beam was built for vehicle dynamic simulations. The total weight of control arm and torsion beam was taken as optimization objective, as well as ride comfort and handling stability performance indexes. In addition, the fatigue life, stiffness, and modal frequency of control arm and torsion beam were taken as the constraints. Then, Kriging model and NSGA-II were adopted to perform the multi-objective optimization of control arm and torsion beam for determining the lightweight scheme. By comparing the optimized and original design, it indicates that the weight of the optimized control arm and torsion beam are reduced 0.505 kg and 1.189 kg, respectively, while structural performance and vehicle performance satisfy the design requirement. The proposed multi-objective optimization method achieves a remarkable mass reduction, and proves to be feasible and effective for lightweight design of suspension components.


2014 ◽  
Vol 15 ◽  
pp. 832-840 ◽  
Author(s):  
J.B. Saedon ◽  
Norkamal Jaafar ◽  
Mohd Azman Yahaya ◽  
NorHayati Saad ◽  
Mohd Shahir Kasim

2021 ◽  
Author(s):  
Wenchang Zhang ◽  
Yingjie Xu ◽  
Xinyu Hui ◽  
Weihong Zhang

Abstract This paper develops a multi-objective optimization method for the cure of thick composite laminates. The purpose is to minimize the cure time and maximum temperature overshoot in the cure process by designing the cure temperature profile. This method combines the finite element based thermo-chemical coupled cure simulation with the non-dominated sorting genetic algorithm-II (NSGA-II). In order to investigate the influence of the number of dwells on the optimization result, four-dwell and two-dwell temperature profiles are selected for the design variables. The optimization method obtains successfully the Pareto optimal front of the multi-objective problem in thick and ultra-thick laminates. The result shows that the cure time and maximum temperature overshoot are both reduced significantly. The optimization result further illustrates that the four-dwell cure profile is more e ective than the two-dwell, especially for the ultra-thick laminates. Through the optimization of the four-dwell profile, the cure time is reduced by 51.0% (thick case) and 30.3% (ultra-thick case) and the maximum temperature overshoot is reduced by 66.9% (thick case) and 73.1% (ultra-thick case) compared with the recommended cure profile. In addition, Self-organizing map (SOM) is employed to visualize the relationships between the design variables with respect to the optimization result.


2019 ◽  
Vol 11 (23) ◽  
pp. 6728 ◽  
Author(s):  
Zhang ◽  
Huang ◽  
Liu ◽  
Li

High-efficiency taxiing for safe operations is needed by all types of aircraft in busy airports to reduce congestion and lessen fuel consumption and carbon emissions. This task is a challenge in the operation and control of the airport’s surface. Previous studies on the optimization of aircraft taxiing on airport surfaces have rarely integrated waiting constraints on the taxiway into the multi-objective optimization of taxiing time and fuel emissions. Such studies also rarely combine changes to the airport’s environment (such as airport elevation, field pressure, temperature, etc.) with the multi-objective optimization of aircraft surface taxiing. In this study, a multi-objective optimization method for aircraft taxiing on an airport surface based on the airport’s environment and traffic conflicts is proposed. This study aims to achieve a Pareto optimized taxiing scheme in terms of taxiing time, fuel consumption, and pollutant emissions. This research has the following contents: (1) Previous calculations of aircraft taxiing pathways on the airport’s surface have been based on unimpeded aircraft taxiing. Waiting on the taxiway is excluded from the multi-objective optimization of taxiing time and fuel emissions. In this study, the waiting points were selected, and the speed curve was optimized. A multi-objective optimization scheme under aircraft taxiing obstacles was thus established. (2) On this basis, the fuel flow of different aircraft engines was modified with consideration to the aforementioned environmental airport differences, and a multi-objective optimization scheme for aircraft taxiing under different operating environments was also established. (3) A multi-objective optimization of the taxiing time and fuel consumption of different aircraft types was realized by acquiring their parameters and fuel consumption indexes. A case study based on the Shanghai Pudong International Airport was also performed in the present study. The taxiway from the 35R runway to the 551# stand in the Shanghai Pudong International Airport was optimized by the non-dominant sorting genetic algorithm II (NSGA-II). The taxiing time, fuel consumption, and pollutant emissions at this airport were compared with those of the Kunming Changshui International Airport and Lhasa Gonggar International Airport, which have different airport environments. Our research conclusions will provide the operations and control departments of airports a reference to determine optimal taxiing schemes.


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