scholarly journals Time–Frequency Envelope Analysis for Fault Detection of Rotating Machinery Signals with Impulsive Noise

2021 ◽  
Vol 11 (12) ◽  
pp. 5373
Author(s):  
Dong-Hyeon Lee ◽  
Chinsuk Hong ◽  
Weui-Bong Jeong ◽  
Sejin Ahn
Keyword(s):  
Fault Detection ◽  
Time Window ◽  
Health Management ◽  
Impulsive Noise ◽  
Rotating Machinery ◽  
Measured Signal ◽  
Air Conditioners ◽  
Envelope Analysis ◽  
Time Frequency ◽  
Impulsive Noises

Envelope analysis is a widely used tool for fault detection in rotating machines. In envelope analysis, impulsive noise contaminates the measured signal, making it difficult to extract the features of defects. This paper proposes a time–frequency envelope analysis that overcomes the effects of impulsive noises. Envelope analysis is performed by dividing the signal into several sections through a time window. The effect of impulsive noises is eliminated by using the frequency characteristics of the short time rectangular wave. The proposed method was verified through simulation and experimental data. The simulation was conducted by mathematically modeling a cyclo-stationary process that characterizes rotating machinery signals. In addition, the effectiveness of the method was verified by the measured data of normal and defective air-conditioners produced on the actual assembly line. This simple proposed method is effective enough to detect the faults. In the future, the approaches of big data and deep learning will be required for the development of the prognostic health-management framework.

Ensemble Noise-Reconstructed Empirical Mode Decomposition for Mechanical Fault Detection

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Jing Yuan ◽  
Zhengjia He ◽  
Jun Ni ◽  
Adam John Brzezinski ◽  
Yanyang Zi
Keyword(s):  
Fault Detection ◽  
Empirical Mode Decomposition ◽  
Measured Signal ◽  
Accelerometer Data ◽  
Intrinsic Mode Functions ◽  
Time Frequency ◽  
Mode Decomposition ◽  
Mixing Problem ◽  
Emd Method ◽  
Mode Mixing

Various faults inevitably occur in mechanical systems and may result in unexpected failures. Hence, fault detection is critical to reduce unscheduled downtime and costly breakdowns. Empirical mode decomposition (EMD) is an adaptive time-frequency domain signal processing method, potentially suitable for nonstationary and/or nonlinear processes. However, the EMD method suffers from several problems such as mode mixing, defined as intrinsic mode functions (IMFs) with incorrect scales. In this paper, an ensemble noise-reconstructed EMD method is proposed to ameliorate the mode mixing problem and denoise IMFs for enhancing fault signatures. The proposed method defines the IMF components as an ensemble mean of EMD trials, where each trial is obtained by sifting signals that have been reconstructed using the estimated noise present in the measured signal. Unlike traditional denoising methods, the noise inherent in the input data is reconstructed and used to reduce the background noise. Furthermore, the reconstructed noise helps to project different scales of the signal onto their corresponding IMFs, instrumental in alleviating the mode mixing problem. Two critical issues concerned in the method, i.e., the noise estimation strategy and the number of EMD trials required for denoising are discussed. Furthermore, a comprehensive noise-assisted EMD method is proposed, which includes the proposed method and ensemble EMD (EEMD). Numerical simulations and experimental case studies on accelerometer data collected from an industrial shaving process are used to demonstrate and validate the proposed method. Results show that the proposed method can both detect impending faults and isolate multiple faults. Hence, the proposed method can act as a promising tool for mechanical fault detection.

A Fault Detection Approach Based on Sound Signal Analysis for Equipment Monitoring

2020 ◽  
pp. 129-139
Author(s):  
Weihai Sun ◽  
Lemei Han
Keyword(s):  
Fault Detection ◽  
Signal Analysis ◽  
Energy Analysis ◽  
Detection Method ◽  
Sound Signal ◽  
Practical Significance ◽  
Time Frequency ◽  
Detection Approach ◽  
Machine Fault ◽  
Learning Data

Machine fault detection has great practical significance. Compared with the detection method that requires external sensors, the detection of machine fault by sound signal does not need to destroy its structure. The current popular audio-based fault detection often needs a lot of learning data and complex learning process, and needs the support of known fault database. The fault detection method based on audio proposed in this paper only needs to ensure that the machine works normally in the first second. Through the correlation coefficient calculation, energy analysis, EMD and other methods to carry out time-frequency analysis of the subsequent collected sound signals, we can detect whether the machine has fault.

scholarly journals A combined generalized Warblet transform and second order synchroextracting transform for analyzing nonstationary signals of rotating machinery

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Kai Wei ◽  
Xuwen Jing ◽  
Bingqiang Li ◽  
Chao Kang ◽  
Zhenhuan Dou ◽  
...  
Keyword(s):  
Vibration Signal ◽  
Rotating Machinery ◽  
Second Order ◽  
Variable Speed ◽  
Short Time Fourier Transform ◽  
Stationary Characteristic ◽  
Nonstationary Signals ◽  
Time Frequency ◽  
Effective Technology ◽  
Short Time

AbstractIn recent years, considerable attention has been paid in time–frequency analysis (TFA) methods, which is an effective technology in processing the vibration signal of rotating machinery. However, TFA techniques are not sufficient to handle signals having a strong non-stationary characteristic. To overcome this drawback, taking short-time Fourier transform as a link, a TFA methods that using the generalized Warblet transform (GWT) in combination with the second order synchroextracting transform (SSET) is proposed in this study. Firstly, based on the GWT and SSET theories, this paper proposes a method combining the two TFA methods to improve the TFA concentration, named GWT–SSET. Secondly, the method is verified numerically with single-component and multi-component signals, respectively. Quantized indicators, Rényi entropy and mean relative error (MRE) are used to analyze the concentration of TFA and accuracy of instantly frequency (IF) estimation, respectively. Finally, the proposed method is applied to analyze nonstationary signals in variable speed. The numerical and experimental results illustrate the effectiveness of the GWT–SSET method.

scholarly journals Early Fault Detection Method for Rotating Machinery Based on Harmonic-Assisted Multivariate Empirical Mode Decomposition and Transfer Entropy

Entropy ◽  
2018 ◽  
Vol 20 (11) ◽  
pp. 873 ◽  
Author(s):  
Zhe Wu ◽  
Qiang Zhang ◽  
Lixin Wang ◽  
Lifeng Cheng ◽  
Jingbo Zhou
Keyword(s):  
Fault Detection ◽  
Empirical Mode Decomposition ◽  
High Frequency ◽  
Rotating Machinery ◽  
Transfer Entropy ◽  
Multivariate Empirical Mode Decomposition ◽  
Mode Decomposition ◽  
Coupling Characteristics ◽  
High Frequency Harmonic ◽  
Frequency Harmonic

It is a difficult task to analyze the coupling characteristics of rotating machinery fault signals under the influence of complex and nonlinear interference signals. This difficulty is due to the strong noise background of rotating machinery fault feature extraction and weaknesses, such as modal mixing problems, in the existing Ensemble Empirical Mode Decomposition (EEMD) time–frequency analysis methods. To quantitatively study the nonlinear synchronous coupling characteristics and information transfer characteristics of rotating machinery fault signals between different frequency scales under the influence of complex and nonlinear interference signals, a new nonlinear signal processing method—the harmonic assisted multivariate empirical mode decomposition method (HA-MEMD)—is proposed in this paper. By adding additional high-frequency harmonic-assisted channels and reducing them, the decomposing precision of the Intrinsic Mode Function (IMF) can be effectively improved, and the phenomenon of mode aliasing can be mitigated. Analysis results of the simulated signals prove the effectiveness of this method. By combining HA-MEMD with the transfer entropy algorithm and introducing signal processing of the rotating machinery, a fault detection method of rotating machinery based on high-frequency harmonic-assisted multivariate empirical mode decomposition-transfer entropy (HA-MEMD-TE) was established. The main features of the mechanical transmission system were extracted by the high-frequency harmonic-assisted multivariate empirical mode decomposition method, and the signal, after noise reduction, was used for the transfer entropy calculation. The evaluation index of the rotating machinery state based on HA-MEMD-TE was established to quantitatively describe the degree of nonlinear coupling between signals to effectively evaluate and diagnose the operating state of the mechanical system. By adding noise to different signal-to-noise ratios, the fault detection ability of HA-MEMD-TE method in the background of strong noise is investigated, which proves that the method has strong reliability and robustness. In this paper, transfer entropy is applied to the fault diagnosis field of rotating machinery, which provides a new effective method for early fault diagnosis and performance degradation-state recognition of rotating machinery, and leads to relevant research conclusions.

scholarly journals Remaining Useful Life Prediction for Rotating Machinery Based on Optimal Degradation Indicator

2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Aisong Qin ◽  
Qinghua Zhang ◽  
Qin Hu ◽  
Guoxi Sun ◽  
Jun He ◽  
...  
Keyword(s):  
Health Management ◽  
Rotating Machinery ◽  
Remaining Useful Life ◽  
Programming Algorithm ◽  
Wiener Model ◽  
New Approach ◽  
Degradation Modeling ◽  
Proposed Model ◽  
Useful Life ◽  
Degradation Indicator

Remaining useful life (RUL) prediction can provide early warnings of failure and has become a key component in the prognostics and health management of systems. Among the existing methods for RUL prediction, the Wiener-process-based method has attracted great attention owing to its favorable properties and flexibility in degradation modeling. However, shortcomings exist in methods of this type; for example, the degradation indicator and the first predicting time (FPT) are selected subjectively, which reduces the prediction accuracy. Toward this end, this paper proposes a new approach for predicting the RUL of rotating machinery based on an optimal degradation indictor. First, a genetic programming algorithm is proposed to construct an optimal degradation indicator using the concept of FPT. Then, a Wiener model based on the obtained optimal degradation indicator is proposed, in which the sensitivities of the dimensionless parameters are utilized to determine the FPT. Finally, the expectation of the predicted RUL is calculated based on the proposed model, and the estimated mean degradation path is explicitly derived. To demonstrate the validity of this model, several experiments on RUL prediction are conducted on rotating machinery. The experimental results indicate that the method can effectively improve the accuracy of RUL prediction.

Sign in / Sign up

Export Citation Format

Share Document