scholarly journals Numerical Optimization of a Microchannel Geometry for Nanofluid Flow and Heat Dissipation Assessment

2021 ◽  
Vol 11 (5) ◽  
pp. 2440
Author(s):  
Inês M. Gonçalves ◽  
César Rocha ◽  
Reinaldo R. Souza ◽  
Gonçalo Coutinho ◽  
Jose E. Pereira ◽  
...  

In this study, a numerical approach was carried out to analyze the effects of different geometries of microchannel heat sinks on the forced convective heat transfer in single-phase flow. The simulations were performed using the commercially available software COMSOLMultiphysics 5.6® (Burlington, MA, USA) and its results were compared with those obtained from experimental tests performed in microchannel heat sinks of polydimethylsiloxane (PDMS). Distilled water was used as the working fluid under the laminar fluid flow regime, with a maximum Reynolds number of 293. Three sets of geometries were investigated: rectangular, triangular and circular. The different configurations were characterized based on the flow orientation, type of collector and number of parallel channels. The main results show that the rectangular shaped collector was the one that led to a greater uniformity in the distribution of the heat transfer in the microchannels. Similar results were also obtained for the circular shape. For the triangular geometry, however, a disturbance in the jet impingement was observed, leading to the least uniformity. The increase in the number of channels also enhanced the uniformity of the flow distribution and, consequently, improved the heat transfer performance, which must be considered to optimize new microchannel heat sink designs. The achieved optimized design for a heat sink, with microchannels for nanofluid flow and a higher heat dissipation rate, comprised a rectangular collector with eight microchannels and vertical placement of the inlet and outlet.

2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Y. J. Lee ◽  
P. S. Lee ◽  
S. K. Chou

Sectional oblique fins are employed, in contrast to continuous fins in order to modulate the flow in microchannel heat sinks. The breakage of a continuous fin into oblique sections leads to the reinitialization of the thermal boundary layer at the leading edge of each oblique fin, effectively reducing the boundary layer thickness. This regeneration of entrance effects causes the flow to always be in a developing state, thus resulting in better heat transfer. In addition, the presence of smaller oblique channels diverts a small fraction of the flow into adjacent main channels. The secondary flows created improve fluid mixing, which serves to further enhance heat transfer. Both numerical simulations and experimental investigations of copper-based oblique finned microchannel heat sinks demonstrated that a highly augmented and uniform heat transfer performance, relative to the conventional microchannel, is achievable with such a passive technique. The average Nusselt number, Nuave, for the copper microchannel heat sink which uses water as the working fluid can increase as much as 103%, from 11.3 to 22.9. Besides, the augmented convective heat transfer leads to a reduction in maximum temperature rise by 12.6 °C. The associated pressure drop penalty is much smaller than the achieved heat transfer enhancement, rendering it as an effective heat transfer enhancement scheme for a single-phase microchannel heat sink.


2020 ◽  
Vol 10 (11) ◽  
pp. 3898
Author(s):  
Yi-Cheng Huang ◽  
Huan-Chu Hsu

In this study, we aimed to create heat sinks with higher heat dissipation capabilities for a compact light-emitting diode (LED) recessed downlight (CLRDL) under jet impingement cooling. We desired to use the sinks in limited space to maintain lower junction temperature and allow higher LED power. Perforated-finned heat sinks (PTFHSs) and metal-foam-like heat sinks (MFLHSs) fabricated using selective laser melting (SLM) were compared with a traditional finned heat sink (TTFHS). Two cooling fans with higher and lower velocity at Reynolds numbers of 16916 and 6594 were individually installed on each heat sink. Numerical simulations were performed using COMSOL rotating machinery and nonisothermal flow interface with the standard k-ε turbulence flow model. Validations were performed on this apparatus. The SLM heat sinks exhibited higher Nusselt numbers and lower thermal resistance than traditional heat sinks because of a relatively higher heat transfer coefficient and larger heat transfer area. For the proposed SLM heat sinks with larger surface areas, complex flow channels, and ventilation holes under jet impingement cooling, the PTFHS exhibited the highest heat transfer enhancement followed by MFLHS and TTFHS. The results contribute to solving the problems of heat dissipation of higher light output LED lighting.


Author(s):  
Ahmed Eltaweel ◽  
Abdulla Baobeid ◽  
Ibrahim Hassan

Non-uniform heat fluxes are commonly observed in thermo-electronic devices that require distinct thermal management strategies for effective heat dissipation and robust performance. The limited research available on non-uniform heat fluxes focus mostly on microchannel heat sinks while the fundamental component, i.e. a single microchannel, has received restricted attention. In this work, an experimental setup for the analysis of variable axial heat flux is used to study the heat transfer in a single microchannel with fully developed flow under the effect of different heat flux profiles. Initially a hot spot at different locations, with a uniform background heat flux, is studied at different Reynolds numbers while varying the maximum heat fluxes in order to compute the heat transfer in relation to its dependent variables. Measurements of temperature, pressure, and flow rates at a different locations and magnitudes of hot spot heat fluxes are presented, followed by a detailed analysis of heat transfer characteristics of a single microchannel under non-uniform heating. Results showed that upstream hotspots have lower tube temperatures compared to downstream ones with equal amounts of heat fluxes. This finding can be of importance in enhancing microchannel heat sinks effectiveness in reducing maximum wall temperatures for the same amount of heat released, by redistributing spatially fluxes in a descending profile.


Author(s):  
Ahmed Eltaweel ◽  
Ibrahim Hassan

Abstract Nonuniform heat fluxes are commonly observed in thermo-electronic devices that require distinct thermal management strategies for effective heat dissipation and robust performance. The limited research available on nonuniform heat fluxes focus mostly on microchannel heat sinks while the fundamental component, i.e., a single microchannel, has received restricted attention. In this work, an experimental setup for the analysis of variable axial heat flux is used to study the heat transfer in a single microchannel with fully developed flow under the effect of different heat flux profiles. Initially, a hot spot at different locations, with a uniform background heat flux, is studied at different Reynolds numbers, while varying the maximum heat fluxes in order to compute the heat transfer in relation to its dependent variables. Measurements of temperature, pressure, and flow rates at a different locations and magnitudes of hot spot heat fluxes are presented, followed by a detailed analysis of heat transfer characteristics of a single microchannel under nonuniform heating. Results showed that upstream hotspots have lower tube temperatures compared to downstream ones with equal amounts of heat fluxes. This finding can be of importance in enhancing microchannel heat sinks effectiveness in reducing maximum wall temperatures for the same amount of heat released, by redistributing spatially fluxes in a descending profile.


Author(s):  
Yong-Jiun Lee ◽  
Poh-Seng Lee ◽  
Siaw-Kiang Chou

Sectional oblique fins are employed in contrast to the continuous fins in order to modulate the flow in microchannel heat sink. Experimental investigation of silicon based oblique finned microchannel heat sink demonstrated a highly augmented and uniform heat transfer performance against the conventional microchannel. The breakage of continuous fin into oblique sections leads to the re-initialization of the thermal boundary layers at the leading edge of each oblique fin, effectively reducing the boundary-layer thickness. This regeneration of the entrance effect causes the flow to be always in a developing state thus resulting in better heat transfer. In addition, the presence of smaller oblique channels diverts a fraction of the flow into the adjacent main channels. The secondary flows thus created improve fluid mixing which serves to further enhance the heat transfer. The average Nusselt number, Nuave, for the silicon microchannel heat sink which uses water as the working fluid can increase as much as 55%, from 8.8 to 13.6. Besides, the augmented convective heat transfer leads to reduction in both maximum chip temperature and its temperature gradient, by 8.6°C and 47% respectively. Interestingly, there is only little or negligible pressure drop penalty associated with this novel heat transfer enhancement scheme in contrast to conventional enhancement techniques.


Author(s):  
Mehmet Arik ◽  
Yogen Utturkar ◽  
Murat Ozmusul

In moderate power electronics applications, the most preferred way of thermal management is natural convection to air with or without heat sinks. Though the use of heat sinks is fairly adequate for modest heat dissipation needs, it suffers from some serious performance limitations. Firstly, a large volume of the heat sink is required to keep the junction temperature at an allowable limit. This need arises because of the low convective film coefficients due to close spacing. In the present computational and experimental study, we propose a synthetic jet embedded heat sink to enhance the performance levels beyond two times within the same volume of a regular passive heat sink. Synthetic jets are meso-scale devices producing high velocity periodic jet streams at high velocities. As a result, by carefully positioning of these jets in the thermal real estate, the heat transfer over the surfaces can be dramatically augmented. This increase in the heat transfer rate is able to compensate for the loss of fin area happening due to the embedding of the jet within the heat sink volume, thus causing an overall increase in the heat dissipation. Heat transfer enhancements of 2.2 times over baseline natural convection cooled heat sinks are measured. Thermal resistances are compared for a range of jet operating conditions and found to be less than 0.9 K/W. Local temperatures obtained from experimental and computational agreed within ± 5%.


Author(s):  
Satbir S. Sehgal ◽  
Krishnan Murugesan ◽  
S. K. Mohapatra

The advancements in fabricating and utilizing microchannel heat sinks (MCHS) for cooling of electronic devices during the last decade has not been matched by corresponding advances in our fundamental understanding of the unconventional micro fluidics. Many theoretical and experimental studies have been reported for the heat transfer analysis along the direction of flow within the microchannels, but to the best knowledge of the authors, the effect of the size of the inlet and outlet plenum and direction of the flow to the plenums was not studied exhaustively till date. The liquid is supplied to the microchannels via the inlet and outlet plenums and this can be achieved by many flow arrangements. Due to the small size of the channel dimensions, the entrance and exit conditions will significantly affect the heat transfer characteristics of the flow field in the channel. Instability effects at the entrance and exit regions of the micro-channel also need to be fully understood for efficient design of microchannel heat sinks. This paper presents an experimental study that has been conducted to explore the effect of entrance & exit conditions of the liquid flow within a copper micro-channel heat sink (MCHS). Three test pieces having inlet & outlet plenum dimensions of 8mm × 30mm, 10mm × 30 mm and 12 mm × 30 mm each with constant depth of 2.5 mm have been selected. Three different flow arrangements (U-Type, S-type and P-type) are studied for each test piece resulting in total nine flow arrangements. Each micro-channel heat sink contains an array of micro-channels in parallel having individual width of 330μm and channel depth of 2.5 mm. A comparison is made based on thermohydraulic performance of MCHS for different flow conditions at inlet and outlet plenums maintaining constant heat flux. Deionised water has been used in the experiments for the Reynolds number ranging from approximately 220 to 1100. The results are interpreted based on pressure drops and maximum temperature variations for these nine flow arrangements. Tests has been conducted to look for optimized dimensions and flow conditions at inlet and outlet plenums for the given fixed length of microchannels under same conjugate heat transfer conditions. Evaluations of experimental uncertainties have been meticulously made while selecting the instruments used in the experimental facility.


Author(s):  
Fernando Cano-Banda ◽  
Ana Gallardo-Gutierrez ◽  
Jesus Garcia-Gonzalez ◽  
Abel Hernandez-Guerrero ◽  
Luis Luviano-Ortiz

A radial design of a passive heat sink for cooling LED illumination devices is analyzed numerically in order to identify the geometric shape that promotes better heat dissipation rates. Natural convection with the surrounding is considered during the operation of the heat sink. Due to the fact that natural convection is the main mechanism of heat transfer, the shape of the heat sink has a high influence in the heat dissipated. An analysis of the influence of different parameters of a heat sink is conducted in the presented study. The radial heat sink under analysis consists in a flat disc with rectangular fins on it, and the fins are distributed with a radial longitudinal orientation in a circular row arrangement. The number of rows can vary but there is a constant relation of two times the number of fins between the number of fins in an inner row and the next outer row. In order to find a correct configuration to improve the dissipation of heat, parameters like the number of fins, the length of the fins and the separation between fins are studied. The average Nusselt number and thermal resistance for each geometric configuration are compared. The output analysis provides the best shape for a maximum heat transfer.


Author(s):  
Anthony D. Paris ◽  
Gajanana C. Birur ◽  
Amanda A. Green

MEMS-based microchannel heat sinks are being investigated at the Jet Propulsion Laboratory (JPL) for use in micro/nano spacecraft thermal control. The current stage of development focuses on the integration of microchannel heat sinks into spacecraft pumped cooling loops. Two microchannel heat sinks, adapted from a Stanford University Microfluidics Laboratory design, were fabricated at JPL and tested for thermal and hydraulic performance in a single-phase pumped cooling loop. The first microchannel heat sink design was demonstrated to remove heat fluxes of up to 25 W/cm2 with a maximum device temperature of less than 80 °C. Both the original and redesigned heat sinks where shown to meet hydraulic performance criteria requiring less than 1 psi pressure drop with water as the working fluid. It was concluded that the design methodology developed for this project produces microchannel heat sink devices capable of high heat flux removal in future micro/nano spacecraft thermal control architecture.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Jienan Shen ◽  
Xiuxiu Li ◽  
Yongsheng Zhu ◽  
Boya Zhang ◽  
Hang Guo ◽  
...  

Abstract Numerical studies have been performed to analyze the fluid flow and heat transfer characteristics of nine microchannel heat sinks (MCHS) with different shapes and different arrangements of the ribs and cavities on the sidewalls, using three common shapes (square, triangle, and circular) of ribs or cavities as the basic structure in this work. The boundary conditions, governing equations, friction factor (f), Nusselt number (Nu), and performance evaluation criteria (ξ) were considered to determine which design was the best in terms of the heat transfer, the pressure drop, and the overall performance. It was observed that no matter how the circular ribs or cavities were arranged, its heat sink performance was better than the other two shapes for Reynolds number of 200–1000. Therefore, circular ribs or cavities can be considered as the best structure to improve the performance of MCHS. In addition, the heat sink performance of the microchannel heat sink with symmetrical circular ribs (MCHS-SCR) was improved by 31.2 % compared with the conventional microchannel heat sink at Re = 667. This was because in addition to the formation of transverse vortices in the channel, four symmetrical and reverse longitudinal vortices are formed to improve the mixing efficiency of the central fluid (low temperature) and the near-wall fluid (high temperature). Then, as the Reynolds number increases, the heat sink performance of MCHS-SCR dropped sharply. The heat sink performance of microchannel heat sinks with staggered ribs and cavities (MCHS-SCRC, MCHS-STRC, and MCHS-SSRC) exceeded that of MCHS-SCR. This indicated that the microchannel heat sink with staggered ribs and cavities was more suitable for high Reynolds number (Re > 800).


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