scholarly journals Replacement of Natural Sand with Expanded Vermiculite in Fly Ash-Based Geopolymer Mortars

2021 ◽  
Vol 11 (4) ◽  
pp. 1917
Author(s):  
Osman Gencel ◽  
Aliakbar Gholampour ◽  
Hayrettin Tokay ◽  
Togay Ozbakkaloglu

Increasing the thermal insulation of building components to reduce the thermal energy loss of buildings has received significant attention. Owing to its porous structure, using expanded vermiculite as an alternative to natural river sand in the development of building materials would result in improvement of the thermal performance of buildings. This study investigates the properties of fly ash (FA)-based geopolymer mortars prepared with expanded vermiculite. The main aim of this study was to produce geopolymer mortar with lower thermal conductivity than conventional mortar for thermal insulation applications in buildings. A total of twelve batches of geopolymers were prepared for evaluating their different properties. The obtained results show that, at a given FA and expanded vermiculite content, the geopolymers prepared with a 10 molar NaOH solution exhibited a higher flowability, water absorption and porosity, as well as a lower dry unit weight, compressive strength, ultrasound pulse velocity and thermal conductivity compared with those prepared with a 15 molar NaOH solution. As is also shown, the geopolymers containing expanded vermiculite (15%) developed a lower flowability (~6%), dry unit weight (~6%), compressive strength (~7%), ultrasound pulse velocity (~6%) and thermal conductivity (~18%), as well as a higher apparent porosity (~6%) and water absorption (~9%) compared with those without expanded vermiculite at a given FA content and NaOH concentration. The findings of this study suggest that incorporating expanded vermiculite in FA-based geopolymer mortar can provide eco-friendly and lightweight building composites with improved sound and thermal insulation properties, contributing toward the reduction of the environmental effects of waste materials and conservation of natural sand.

Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2091 ◽  
Author(s):  
Malek Mohammad ◽  
Eyad Masad ◽  
Thomas Seers ◽  
Sami G. Al-Ghamdi

The aim of this experimental study is to develop high strength and lightweight concrete mixture suitable for structural applications. This work investigates the effect of replacing normal aggregate either partially or totally with expanded perlite aggregate. This material allows for better thermal insulation properties, thus decreasing the energy usage within the life cycle of the concrete structure. Expanded perlite aggregate was used in concrete by 20%, 40%, 60%, 80%, and 100% in replacement of the natural aggregate. Material characterization tests of compressive strength, flexural strength, and thermal conductivity were carried out for six concrete mixtures. In addition, microstructure analysis was performed with the aid of a micro-computed tomography system to investigate the effects and relation of microstructure quantities on material properties. The proposed concrete mixture, which has 100% of expanded perlite aggregate, has a unit weight of 1703 kg/m3 and achieved reduction percentage of thermal conductivity around 62% (1.81 to 0.69 W·m−1·K−1) and a compressive strength of 42 MPa at 28 days; and thus is ideal for structural applications with enhanced properties.


2010 ◽  
Vol 178 ◽  
pp. 220-225 ◽  
Author(s):  
Yong Guang Xi ◽  
Tong Jiang Peng ◽  
Hai Feng Liu ◽  
Ji Ming Chen

In this paper, thermal insulation boards comprising expanded vermiculite and gypsum were manufactured by casting and compression molding methods respectively. The effects of flake size and preparation methods of expanded vermiculite (EV), ratio of calcined gypsum/EV and molding methods on thermal and mechanical properties were discussed. The results indicated that the thermal conductivity (λ) and compressive strength of the boards decreased with the increase of flake size, and increased as the ratio of calcined gypsum/EV rose, and the density of the boards increased linearly with the increasing ratio. Compared to compression molding, casting technique can make insulating materials with higher thermal conductivity, compressive strength, and lower water content. The boards containing EV expanded by microwave chemical method presented a better thermal insulating property (λ=0.091W•m-1•K-1) relative to the ones filled with microwave exfoliated EV (λ=0.107W•m-1•K-1). The prepared materials can be used for heat, acoustical insulation and moisture adjustment.


2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Ali Ateş

Soil stabilization has been widely used as an alternative to substitute the lack of suitable material on site. The use of nontraditional chemical stabilizers in soil improvement is growing daily. In this study a laboratory experiment was conducted to evaluate the effects of waterborne polymer on unconfined compression strength and to study the effect of cement grout on pre-venting of liquefiable sandy soils. The laboratory tests were performed including grain size of sandy soil, unit weight, ultrasonic pulse velocity, and unconfined compressive strength test. The sand and various amounts of polymer (1%, 2%, 3%, and 4%) and cement (10%, 20%, 30%, and 40%) were mixed with all of them into dough using mechanical kneader in laboratory conditions. Grouting experiment is performed with a cylindrical mould of  mm. The samples were subjected to unconfined compression tests to determine their strength after 7 and 14 days of curing. The results of the tests indicated that the waterborne polymer significantly improved the unconfined compression strength of sandy soils which have susceptibility of liquefaction.


Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1493 ◽  
Author(s):  
In-Hwan Yang ◽  
Jihun Park

The thermal conductivity of concrete is a key factor for efficient energy consumption in concrete buildings because thermal conductivity plays a significant role in heat transfer through concrete walls. This study investigated the effects of replacing fine aggregates with coal bottom ash (CBA) and the influence of curing age on the thermal properties of high-strength concrete with a compressive strength exceeding 60 MPa. The different CBA aggregate contents included 25%, 50%, 75%, and 100%, and different curing ages included 28 and 56 days. For concrete containing CBA fine aggregate, the thermal and mechanical properties, including the unit weight, thermal conductivity, compressive strength, and ultrasonic velocity, were measured. The experimental results reveal that the unit weight and thermal conductivity of the CBA concrete were highly dependent on the CBA content. The unit weight, thermal conductivity, and compressive strength of the concrete decreased as the CBA content increased. Relationships between the thermal conductivity and the unit weight, thermal conductivity and compressive strength of the CBA concrete were proposed in the form of exponential functions. The equations proposed in this study provided predictions that were in good agreement with the test results. In addition, the test results show that there was an approximately linear relationship between the thermal conductivity and ultrasonic velocity of the CBA concrete.


2019 ◽  
Vol 5 (3) ◽  
pp. 80
Author(s):  
Hasan Selim Şengel ◽  
Mehmet Canbaz ◽  
Ersin Güler

Khorasan mortar was used in almost all of the historical structures in the geographical area of turkey. It is still used in the renovation of these structures. Water, lime, baked clay is used in the production of Khorasan by breaking and grinding. Crushed brick and tiles are preferred as baked clay. In this study, the usability of ceramic wastes as baked clay was investigated. An important part of ceramic production is made especially in Eskişehir and its vicinity. 10% of ceramic production shows up as wastes because of various reasons. These wastes which are under 20 mm are crushed in the jaw breakers and these which are under 150 mm are grinned in grinders, transformed to powder and then mixed with hydrated lime and water in various proportions, in this way Khorasan mortars are obtained. In mortar production, crushed ceramic-ceramic powder ratio, ceramic-lime ratio were changed and the most suitable ratios were tried to be found. Samples taken from these mortars which are 4 cm x 4 cm x 16 cm in size are removed after a day from the mold and kept in humid environment. Physical and mechanical properties such as unit weight, ultrasonic pulse velocity, bending strength, compressive strength of the mortar were determined. As a result of the experiments, the unit weights range was between 1.5–1.65 kg/dm3, the ultrasonic pulse velocity rates range from 1.3–1.9 km/h, the range of bending strengths was from 0.25–1.05 MPa, and compressive strength has changed in the range of 7.5–10.5 MPa. With the work done, it is recommended to use a high percentage of lime while using ceramic wastes in the process of producing Khorasan mortar.


1990 ◽  
Vol 27 (4) ◽  
pp. 472-483 ◽  
Author(s):  
Harsha Wijeweera ◽  
Ramesh C. Joshi

Constant strain-rate (0.01/s) uniaxial compression-strength tests were conducted on more than 200 saturated samples of six fine-grained frozen soils at temperatures between −5 and −17 °C. Saturated soil samples containing total water contents between 15% and 105% were prepared using a consolidation apparatus specially designed for this purpose. The effect of dry unit weight, total water content, temperature, and soil type on the behavior of peak compressive strength was studied. Test results indicate the peak compressive strength of fine-grained soils is sensitive to changes in the dry unit weight and the total water content. The temperature dependence of the peak compressive strength is represented by a simple power law. An empirical formula has been developed to predict the peak compressive strength of fine-grained frozen soils at a particular temperature using index properties, specific surface area, particle-size distribution, and dry unit weight. A linear relationship exists between the peak compressive stress and the yield stress. Key words: peak compressive strength, yield stress, frozen soils, fine-grained soils, dry unit weight, failure strain, temperature, total water content, slurry consolidation.


2018 ◽  
Vol 162 ◽  
pp. 02024
Author(s):  
Waleed Abbas ◽  
Wasan Khalil ◽  
Ibtesam Nasser

Due to the rapid depletion of natural resources, the use of waste materials and by-products from different industries of building construction has been gaining increased attention. Geopolymer concrete based on Pozzolana is a new material that does not need the presence of Portland cement as a binder. The main focus of this research is to produce lightweight geopolymer concrete (LWGPC) using artificial coarse lightweight aggregate which produced from locally available bentonite clays. In this investigation, the binder is low calcium fly ash (FA) and the alkali activator is sodium hydroxide and sodium silicate in different molarities. The experimental tests including workability, fresh density, also, the compressive strength, splitting tensile strength, flexural strength, water absorption and ultrasonic pulse velocity at the age of 7, 28 and 56 days were studied. The oven dry density and thermal conductivity at 28 days age are investigated. The results show that it is possible to produce high strength lightweight geopolymer concrete successfully used as insulated structural lightweight concrete. The 28-day compressive strength, tensile strength, flexural strength, dry density, and thermal conductivity of the produced LWGPC are 35.8 MPa, 2.6MPa, 5.5 MPa, 1835kg/m3, and 0.9567 W/ (m. K), respectively.


2012 ◽  
Vol 535-537 ◽  
pp. 239-242
Author(s):  
Alena Kalužová ◽  
Jan Pěnčík ◽  
Libor Matějka ◽  
Libor Matějka ◽  
Tomáš Pospíšil ◽  
...  

Recycling of materials is an important point of sustainable construction. The aim is to find a compromise between energy saving, economy and ecology. The contribution discusses the production of thermal insulation composite material made of polymers. Uniform dispersion of grains of foamy glass waste (filler) in polymer filling from recycled thermoplastics induces formation of particle composite. The production supports usage of secondary raw materials. Decisive properties in choosing the materials to be applied include mainly the coefficient of thermal conductivity, density, compressive strength and water absorption.


2015 ◽  
Vol 659 ◽  
pp. 164-168
Author(s):  
Pongsak Jittabut ◽  
Prinya Chindaprasirt ◽  
Supree Pinitsoontorn

This research was presented the physical and thermal conductivity properties of cement pastes containing nanosilica by mixing three nanosilica particle sizes of 12, 50 and 150 nm, using nanosilica of 1-5 wt%. The water-cementitious ratio (W/C) was 0.5 for all samples. Thermal property coefficients were tested using a direct measuring instrument with surface probe (ISOMET2114). The influence of nanosilica on the physical properties were compressive strength, bulk density, XRD and SEM respectively. The results indicated that the use of nanosilica as an admixture can reduce the thermal conductivity and lowered the bulk density of specimen. The cement paste with nanosilica particle size of 50 nm with 4 wt% nanosilica at the age of 28 days showed the optimized properties. The thermal conductivity was lowest at 0.913 W/m-K, the compressive strength was highest at 51.62 MPa and the bulk density was 1,806 kg/m3respectively. The compressive strength increases more than 50% higher than that of pure paste. The cement pastes with nanosilica particle sizes of 50 and 150 nm, have lower unit weight and thermal conductivity than typical control cement paste about 9% and 15% respectively. The nanosilica mixed cement paste is very interesting for energy saving when used as wall insulating material.


2015 ◽  
Vol 833 ◽  
pp. 48-51 ◽  
Author(s):  
Wei Shi ◽  
Jia Yan Li ◽  
Qi Fan You ◽  
Tong Lu ◽  
Yi Tan

Matrix derived from resin after carbonization in rigid carbon felt thermal insulation has many advantages. The microstructures and properties of these materials were investigated in this paper. Results showed that matrix tend to accumulate at the intersections of fibers. This can improve mechanical properties and have a little influence on thermal conductivities of the composites. The excellent bending strength of 2.66MPa, compressive strength of 0.91MPa and a high thermal conductivity of 0.81W/(m·K) (at 1500°C) with a matrix concentration of 32.7% is achieved. However, high thermal conductivity is harmful for those materials which are used as thermal insulators.


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