scholarly journals Use of Waste from Granite Gang Saws to Manufacture Ultra-High Performance Concrete Reinforced with Steel Fibers

2021 ◽  
Vol 11 (4) ◽  
pp. 1764
Author(s):  
Fernando López Gayarre ◽  
Jesús Suárez González ◽  
Iñigo Lopez Boadella ◽  
Carlos López-Colina Pérez ◽  
Miguel Serrano López

The purpose of this study is to analyze the feasibility of using the ultra-fine waste coming from the granite cutting waste gang saws (GCW-GS) to manufacture ultra-high performance, steel-fiber reinforced concrete (UHPFRC). These machines cut granite blocks by abrasion using a steel blade and slurry containing fine steel grit. The waste generated by gang saws (GCW-GS) contains up to 15% Fe2O3 and up to 5% CaO. This is the main difference from the waste produced by diamond saws (GCW-D). Although this waste is available in large quantities, there are very few studies focused on recycling it to manufacture any kind of concrete. In this study, the replaced material was the micronized quartz powder of natural origin used in the manufacture of UHPRFC. The properties tested include workability, density, compressive strength, elasticity modulus, flexural strength, and tensile strength. The final conclusion is that this waste can be used to manufacture UHPFRC with a better performance than that from diamond saws given that there is an improvement of their mechanical properties up to a replacement of 35%. Even for higher percentages, the mechanical properties are within values close to those of control concrete with small decreases.

Author(s):  
Fernando López Gayarre ◽  
Jesús Suárez González ◽  
Iñigo Lopez Boadella ◽  
Carlos López-Colina Pérez ◽  
Miguel Serrano López

The purpose of this study is to analyse the feasibility of using waste from granite gang saws (GCW-GS) to manufacture ultra-high performance, steel-fibre reinforced concrete (UHPFRC). These machines cut granite blocks by abrasion using a steel blade and slurry containing fine steel grit. The waste generated by gang saws (GCW-GS) contains up to 15% Fe2O3 and up to 5% CaO. This is the main difference from the waste produced by diamond saws (GCW-D). Consequently, the second objective of this study is to compare the results of the waste obtained with gang saws with that from diamond saws, in order to determine the influence of iron and calcium oxides. The waste from cutting granite with gang saws was used in different percentages to replace micronized quartz powder of natural origin in the manufacture of UHPRFC. All the test specimens were analysed to determine their compressive strength, elasticity modulus, flexural strength and indirect tensile strength. The final conclusion is that wastes from both gang saws and diamond saws can be used to manufacture UHPFRC with an improvement in the mechanical properties up to a 35% replacement. The results for GCW-GS are better, mainly due to the pozzolanic effect of the iron dioxide. For higher percentage replacements the mechanical properties are close to the control concrete with small decreases.


2014 ◽  
Vol 982 ◽  
pp. 119-124 ◽  
Author(s):  
Tomáš Vavřiník ◽  
Jan Zatloukal

This paper describes influence of different mechanical properties to the concrete penetration resistance. The resistance is evaluated on the basis of the presented experimental program. In the experiment, non-deformable ogive-nose projectiles with diameter of 7.92 mm and mass of 8 g with impact velocity of about 700 m/s were hitting center of the specimens. Determination of the concrete penetration resistance was than based on projectile residual velocity obtained from high-speed camera record. The specimens were made from high strength concrete, steel fiber-reinforced concrete, ultra-high performance concrete and ultra-high performance fiber-reinforced concrete with different fiber content. The concrete penetration resistance was evaluated on total 32 specimens. Influence of mechanical properties, addition of coarse aggregate and steel fibers were discussed. Mechanical properties of the tested materials were investigated on total 125 specimens. Data from the measurements were used for creation of new RHT concrete models in Autodyn. In order to confirm experiment's setup and results, numerical analysis was performed in Autodyn. Results of the numerical simulations were compared to the experimental program.


2014 ◽  
Vol 629-630 ◽  
pp. 104-111 ◽  
Author(s):  
Gai Fei Peng ◽  
Xu Jing Niu ◽  
Qian Qian Long

This paper presents an experimental investigation on mechanical properties (including compressive strength, tensile splitting strength and fracture energy) of ultra-high performance concrete (UHPC) with recycled steel fiber, compared with none fiber and industrial steel fiber reinforced UHPC. Moreover, the microscopic observation of fracture energy was carried out. All specimens were prepared at 0.18 water /binder (W/B) ratio and the dosage of steel fiber was controlled at 60 kg/m3. The results indicate that recycled steel fiber has a significant effect on enhancing strength and toughness of UHPC. And owing to the crimped shape, higher tensile strength (1800-2000 MPa) and appropriate diameter (1 mm) of recycled steel fiber, the steel fibers of UHPRSFRC will not immediately be pulled off and necking phenomenon is distinct.


2016 ◽  
Vol 249 ◽  
pp. 119-124 ◽  
Author(s):  
Mohammad Ali Mosaberpanah ◽  
Ozgur Eren

This paper aims to model the effect of density in 7, 14, 28 days on compressive strength of Ultra High Performance Concrete (UHPC) in same compaction and curing conditions by Design of Experiments (DOE) methodology using vary range of 5 variables: Silica fume (SF), Steel Fiber, Cement 42.5, Superplasticizer (SP), and water cemetiotious ratio (w/c).The results shows the significance effect of density on compressive strength of UHPC in different days, The models are valid for the mixes made with 1.0 sand, 0.15-0.30 silica fume amount, 0.70-1.30 cement amount, 0.10- 0.20 steel fiber, 0.04- 0.08 superplasticizer (all values are by sand by weight mass) and 0.18- 0.32 water cementitious ratio.


2020 ◽  
Vol 10 (14) ◽  
pp. 4964 ◽  
Author(s):  
Sanghee Kim ◽  
Thomas H.-K. Kang

Predicting the damage to a concrete panel under impact loading is difficult due to the complexity of the impact mechanism of concrete. Based on the experimental results obtained by various researchers, the energies involved in the impact mechanism are classified into seven categories: Kinetic energy, deformed energy of a projectile, elastic penetration resistance energy of the panel, overall deformed energy of the panel, spalling-resistant energy, tunneling-resistant energy, and scabbing-resistant energy. Using these impact mechanisms and the energy conservation law, a new energy-based penetration depth formula is proposed to predict the penetration depth. This is validated using 402 impact test results, which include those with high-strength concrete, ultra-high-performance concrete (UHPC), or steel fiber-reinforced concrete, those under very high-velocity impact, and those with a very low ratio of target panel thickness to projectile diameter. It is found that the new impact formula predicts the penetration depth quite well.


Author(s):  
Zeinab A. Etman ◽  
Noha M. Soliman ◽  
Mahmoud M. Abou Raia

Ultra-High-Performance Concrete (UHPC) is one of the important types of concrete technology breakthroughs in the 21st century. It achieved high results of mechanical properties, durability (resistance fire) and bonding strength. The aim of paper is to evaluate the long-time behavior of UHPC. The main variables were finesse modulus of sand, crushed quartz powder, fly ash and metakaolin and methods of curing (water& hot).The sand with different fineness modulus(3.2, 2.36 and 1.9) were used, Crushed quartz powder with ratio (10%, 20% and 30%) as a replacement of sand was used. Fly ash and metakaolin, with of (10%, 20%, 30 and 40%) and (5%, 10% and 15%) as a replacement of cement; respectively. The effect of these variables on the mechanical properties (compressive, tensile, flexural strength) at different ages. Also, the drying shrinkage strain was evaluated. The results showed that using and with fineness modulus (1.9), 20% ratio of crushed quartz powder to fine sand (CQ/S), 20% of fly ash to cement (FA/C) and 5% of metakaolin to cement (MK/C) give the best proportions of UHPC. The compressive strength for this mix was 900 kg/ cm2 .


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