scholarly journals PFDA-FMEA, an Integrated Method Improving FMEA Assessment in Product Design

2021 ◽  
Vol 11 (4) ◽  
pp. 1406
Author(s):  
Pedro Angel García Aguirre ◽  
Luis Pérez-Domínguez ◽  
David Luviano-Cruz ◽  
Jesús Jaime Solano Noriega ◽  
Erwin Martínez Gómez ◽  
...  

Product Design (PD) currently faces challenges in new product development, since the industry is in a rush to introduce new products into the market, with customers demanding products that are faster, cheaper, and free from failure. In addition, global companies are trying to improve their product design risk assessment process to gain advantages over competitors, using proven tools like Failure Mode and Effect Analysis (FMEA) and mixing risk assessment methods. However, with current risks assessment tools and a combination of other methods, there is the opportunity to improve risk analysis. This document aims to reveal a novel integrated method, where FMEA, Pythagorean Fuzzy Sets (PFS), and Dimensional Analysis (DA) are cohesive in one model. The proposed method provides an effective technique to identify risks and remove uncertainty and vagueness of human intervention during risk assessment using the Failure Mode and Effect Analysis method. A real-life problem was carried out to illustrate the proposed method. Finally, the study was substantiated by using a correlation and sensitivity analysis, demonstrating the presented integrated method’s usefulness in decision-making and problem-solving.

Author(s):  
Pedro Garcia ◽  
Luis Perez-Dominguez ◽  
David Luviano-Cruz ◽  
Jesus Jaime Solano Noriega ◽  
Erwing Martinez Gomez ◽  
...  

Product Design is getting nowadays new challenges on developing new products, since the industry is in a rush to introduce products into the marketplace, where customers demand products faster, cheaper, and free of failures. In the meantime, global companies are always trying to improve their Product Design process to get advantages over their competitors using proven tools like FEMA and mixing methodologies like Fuzzy theories with FMEA. Even today using all this tools and combination of methodologies there is a gap to address and it is required a robust risk analysis solving current issues in the electronic industry. This document aims to reveal a novel integrated method, where Failure Mode and Effect Analysis, Pythagorean Fuzzy Sets and Dimensional Analysis are cohesive into a model that minimize the uncertainty of the ranking and prioritization over the Failure Mode and Effect Analysis execution, helping to identify risks within an accurate grade over possible failures in the Product Design process. A real practical example is used to show the proposed method, where it is identified a robust methodology integration and solid and results using a sensitivity analysis.


2020 ◽  
Vol 1 (1) ◽  
pp. 162-173
Author(s):  
Dinesh Kumar Kushwaha ◽  
◽  
Dilbagh Panchal ◽  
Anish Sachdeva ◽  
◽  
...  

Failure Mode Effect Analysis (FMEA) is popular and versatile approach applicable to risk assessment and safety improvement of a repairable engineering system. This method encompasses various fields such as manufacturing, healthcare, paper mill, thermal power industry, software industry, services, security etc. in terms of its application. In general, FMEA is based on Risk Priority Number (RPN) score which is found by product of probability of Occurrence (O), Severity of failure (S) and Failure Detection (D). As human judgement is approximate in nature, the accuracy of data obtained from FMEA members depend on degree of subjectivity. The subjective knowledge of members not only contains uncertainty but hesitation too which in turn, affect the results. Fuzzy FMEA considers uncertainty and vagueness of the data/ information obtained from experts. In order to take into account, the hesitation of experts and vague concept, in the present work we propose integrated framework based on Intuitionistic Fuzzy- Failure Mode Effect Analysis (IF-FMEA) and IF-Technique for Order Preference by Similarity to Ideal Solution (IF-TOPSIS) techniques to rank the listed failure causes. Failure cause Fibrizer (FR) was found to be the most critical failure cause with RPN score 0.500. IF-TOPSIS has been implemented within IF-FMEA to compare and verify ranking results obtained by both the IF based approaches. The proposed method was presented with its application for examining the risk assessment of cutting system in sugar mill industry situated in western Uttar Pradesh province of India. The result would be useful for the plant maintenance manager to fix the best maintenance schedule for improving availability of cutting system.


Author(s):  
Bernhard Ripperger

There is growing concern in Australia about the residual risk of acts of terrorism or violent extremism posed by offenders after their release to the community from jail. A number of legislative measures have been passed that attempt to address this particular risk. Terrorism risk assessment tools are central to the effective operation of these new laws. Although existing tools demonstrate potential in assisting decision makers in identifying and managing persons that pose a risk of extremist violence there remain several challenges. These tools provide a useful guide to information gathering and analysis, however the assessment process is time consuming and resource intensive. Further, existing tools are currently given limited weight by the courts which impairs the effectiveness of legal measures designed to address residual risk.


2015 ◽  
Vol 4 (2) ◽  
pp. 20-30
Author(s):  
Mohamamd Abdolshah

Before initiating a project, risks assessment, is a process that its importance has felt in past two decades and has taken a position in project activities. Project's managers apply risk assessment as a preventive method for highly possible risks having an unfavorable influence on project objectives. Risk assessment has implemented in three ways: qualitative, semi-qualitative (semi-qualitative) and quantitative. In this paper, the author reviews quantitative and semi-qualitative risk assessment methods in associated with fuzzy sets theory (FST). Moreover, considering three steps of risk assessment process, namely: definition and measurement of parameters, fuzzy inference and defuzzification, the author classified presented articles into three groups of giving opinion methods, assessment methods and defuzzification methods. It is avoided mentioning articles with same assessment methods in this paper. Although giving opinion methods and defuzzification methods have the potential to be worked on, late risk assessment surveys, demonstrate increasing attempt on developing comprehension and reality adjustment in project risk assessment methodologies.


2020 ◽  
Vol 319 ◽  
pp. 01004
Author(s):  
Voraya Wattanajitsiri ◽  
Rapee Kanchana ◽  
Surat Triwanapong ◽  
Kittipong Kimapong

The objective of this research was to study a risk assessment of the rice combine harvester using FMEA technique implementation and suggested the procedures to maintain the parts of the rice combine harvester by analyzing the causes of risk assessment of FMEA. The FMEA was also applied to specify failure causes and effects that occurred in the rice harvester. The obtained data were calculated for a risk priority number (RPN) and then sorted to be a descending order. The high RPN part was analyzed for the causes and effects and then suggested a preventive maintenance in near future. The results revealed that the highest RPN of 576 was found when a chain surface was considered and also showed the maximum risk among the considered parts in the rice combine harvester. While, the lowest RPN of 144 was found when a rice sieve part was considered but this RPN was still higher than that of 100 RPN which was required to specify the preventive maintenance.


2012 ◽  
Vol 18 (1) ◽  
pp. 103-113 ◽  
Author(s):  
Parinaz Salati ◽  
Seyed Jozi

The ninth olefin plan of Arya Sasol Petrochemical Company (A.S.P.C.) is regarded the largest gas Olefin Unit located on Pars Special Economic Energy Zone (P.S.E.E.Z). Considering the importance of the petrochemical unit, its environmental assessment seems necessary to identify and reduce potential hazards. For this purpose, after determining the scope of the study area, identification and measurement of the environmental parameters, environmental risk assessment of the unit was carried out using Environment Failure Mode and Effect Analysis (EFMEA). Using the noted method, sources causing environmental risks were identified, rated and prioritized. Beside, the impacts of the environmental aspects derived from the unit activities as well as their consequences were also analyzed. Furthermore, the identified impacts were prioritized based on Risk Priority Number (RPN) and severity level of the consequences imposed on the affected environment. After performing statistical calculations, it was found that the environmental aspects owing the risk priority number higher than 15 have a high level of risk. Results obtained from Low Density Polyethylene Unit revealed that the highest risk belongs to the emergency vent system with risk priority number equal to 48. It is occurred due to imperfect performance of the reactor safety system leading to the emissions of ethylene gas, particles, and radioactive steam as well as air and noise pollutions. Results derived from secondary assessment of the environmental aspects, through difference in calculated RPN and activities risk levels showed that employing modern methods and risk assessment are have remarkably reduced the severity of risk and consequently detracted the damages and losses incurred on the environment.


Author(s):  
Andrejs Radionovs ◽  
Oleg Uzhga-Rebrov

Being able to evaluate risks is an important task in many areas of human activity: economics, ecology, etc. Usually, environmental risk assessment is carried out on the basis of multiple and sometimes conflicting factors. Using multiple criteria decision-making (MCDM) methodology is one of the possible ways to solve the problem. Methodologies of analytic hierarchy process (AHP) are the most commonly used MCDM methods, which combine subjective and personal preferences in risk assessment process. However, AHP involves human subjectivity, which introduces vagueness type of uncertainty and requires the usage of decision making under those uncertainties. In this paper it was considered to deal with uncertainty by using the fuzzy-based techniques. However, nowadays there exist multiple Fuzzy AHP methodologies developed by different authors. In this paper, these Fuzzy AHP methodologies will be compared, and the most appropriate Fuzzy AHP methodology for the application in case of environmental risks assessment will be offered on the basis of this comparison.


2020 ◽  
Vol 11 (3) ◽  
Author(s):  
Yasamin Molavi-Taleghani ◽  
Hossein Ebrahimpour ◽  
Hojjat Sheikhbardsiri

Background: Patient safety is the first step to improve the quality of care. Objectives: Therefore, the present study aimed to examine the risk assessment of processes in a pediatric surgery department using the Health Failure Mode and Effect Analysis (HFMEA) in 2017 - 2018. Methods: In this research, a mixed-method design (qualitative action and quantitative descriptive cross-sectional study) was used to analyze failure mode and their effects. The nursing errors in the clinical management model were used to classify failure modes, and the theory of inventive problem solving was used to determine a solution for improvement. Results: According to the five procedures selected by the voting method and their rating, 25 processes, 48 sub-processes, and 218 failure modes were identified with HEMEA. Eight risk modes (3.6%) were found as non-acceptable risks and were transferred to the decision tree. The main root causes (hazard score ≥ 4) were as follows: Technical-related factors (14.34%), organizational-related factors (31.9%), human-related factors (45.3%), and other factors (7.6%). Conclusions: The HFMEA method is very effective in identifying the possible failure of treatment procedures, determining the cause of each failure mode, and proposing improvement strategies.


2020 ◽  
Vol 25 (5-6) ◽  
pp. 311-321
Author(s):  
A. Mascia ◽  
A. M. Cirafici ◽  
A. Bongiovanni ◽  
G. Colotti ◽  
G. Lacerra ◽  
...  

AbstractNowadays, Quality Management tools such as failure mode and effect analysis (FMEA) are widely used throughout the aeronautical, automotive, software, food services, health care and many other industries to sustain and improve quality and safety. The increasing complexity of scientific research makes it more difficult to maintain all activities under control, in order to guarantee validity and reproducibility of results. Even in non-regulated research, scientists need to be supported with management tools that maximize study performance and outcomes, while facilitating the research process. Frequently, steps that involve human intervention are the weak links in the process. Risk analysis therefore gives considerable benefit to analytical validation, assessing and avoiding failures due to human error, potential imprecision in applying protocols, uncertainty in equipment function and imperfect control of materials. This paper describes in detail how FMEA methodology can be applied as a performance improvement tool in the field of non-regulated research, specifically on a basic Life Sciences research process. We chose as “pilot process” the selection of oligonucleotide aptamers for therapeutic purposes, as an example of a complex and multi-step process, suitable for technology transfer. We applied FMEA methodology, seeking every opportunity for error and its impact on process output, and then, a set of improvement actions was generated covering most aspects of laboratory practice, such as equipment management and staff training. We also propose a useful tool supporting the risk assessment of research processes and its outputs and that we named “FMEA strip worksheet.” These tools can help scientists working in non-regulated research to approach Quality Management and to perform risk evaluation of key scientific procedures and processes with the final aim to increase and better control efficiency and efficacy of their research.


Sign in / Sign up

Export Citation Format

Share Document